Indexable Milling Tools

No. 315.4

Short Name Type: CRBIE Page Ba High Precision Finish - Carbide Shank Reguar BPF-W 8 5 4 BPF-W Ba High Precision Finish - Carbide Shank ong Neck 8 1 4 BPF-WE Ba High Precision Finish - Carbide Shank Extra ong 16 5 4 Short Name Type: STEE Page Ba High Precision Finish - Reguar BPF-S 8 3 5 Ba High Precision Finish - ong Neck BPF- 8 3 6 Ba High Precision Finish - MT Shank BPF-MT 0 3 6 Ba High Precision Finish - Moduar BPF-M 10 3 6 Ba High Precision Finish Inserts 8 3 7 Parts Camp Screws, Wrenches 8 3 10 016 MMC Hitachi Too Engineering Europe GmbH

Short Name Type: CRBIE Page Radius High Precision Finish - Carbide Shank Reguar RPF-W 8 5 8 RPF-W Radius High Precision Finish - Carbide Shank ong Neck 8 1 8 RPF-WE Radius High Precision Finish - Carbide Shank Extra ong 16 5 8 Short Name Type: STEE Page Ba High Precision Finish - Reguar RPF-S 8 3 9 Radius High Precision Finish - ong Neck RPF- 8 5 9 Radius High Precision Finish - Extra ong RPF-E 16 5 9 Radius High Precision Finish - Moduar RPF-M 10 3 10 Radius High Precision Finish Inserts 8 3 11 Parts Camp Screws, Wrenches 8 3 10 Cutting Conditions Page Page RPF 8 3 Semi Finishing Semi Finishing 14 15 Finishing Finishing 14 15 016 MMC Hitachi Too Engineering Europe GmbH 3

BPF Ba High Precision Finish - Carbide Shank V max High Speed Semi Finishing Finishing HRC 65 No. of Teeth d R s Toerance R: Toerance ia.: ± 0.005 mm ± 0.01 mm BPF-W Ba High Precision Finish - Carbide Shank Reguar I Code Item Code Futes R I s d Inserts FH393 BPF-08S08W 8 4 4.4 18 30 70 8 7.8 Z FG-080 100 FH394 BPF-10S10W 10 5 5.5 3 35 65 10 9.8 Z FG-100 FH395 BPF-1S1W 1 6 110 6.6 6 45 65 1 11.8 Z FG-10 FH478 BPF-16S16W 16 8 140 8.8 19 35 105 16 15.5 Z FG-160 FH479 BPF-0S0W 0 10 160 11 40 10 0 19.5 Z FG-00 FH480 BPF-5S5W 5 1.5 180 13.7 5 45 135 5 4.5 Z FG-50 BPF-W Ba High Precision Finish - Carbide Shank ong Neck I Code Item Code Futes R I s d Inserts FH396 BPF-08S08W 8 4 130 4.4 18 65 8 7.8 Z FG-080 FH397 BPF-10S10W 10 5 140 5.5 3 75 65 10 9.8 Z FG-100 FH398 BPF-1S1W 1 6 150 6.6 6 85 1 11.8 Z FG-10 BPF-WE Ba High Precision Finish - Carbide Shank Extra ong I Code Item Code Futes R I s d Inserts FH458 BPF-16S16WE 16 8 00 8.8 19 10 80 16 15.8 Z FG-160 FH459 BPF-0S0WE 0 10 50 11 150 100 0 19.8 Z FG-00 FH460 BPF-5S5WE 5 1.5 300 13.7 5 190 110 5 4.8 Z FG-50 Inserts p. 7 Parts Camp Screw Wrench Body iameter I-Code Item-Code Tightening torque I-Code Item-Code BPF- / BPFM- 8 ET153 581-141 1.5 Nm ET13 104-T8 10 ET154 581-14.0 Nm ET11 104-T10 1 ET155 581-143 5.0 Nm ET14 105-T0 16 ET156 581-144 5.0 Nm RPF- / RPFM- 0 ET157 581-145 7.0 Nm ET9 101-T5S 5 ET168 581-146 7.0 Nm 3 ET169 581-147 7.0 Nm ET167 105-T30 4 016 MMC Hitachi Too Engineering Europe GmbH

BPF Ba High Precision Finish V max HRC High Speed Semi Finishing Finishing 65 No. of Teeth B d d θ R R s s Toerance R: Toerance ia.: ± 0.005 mm ± 0.01 mm BPF-S Ba High Precision Finish - Reguar I Code Item Code Futes R I s θ d Type Inserts FH387 BPF-08S1 8 4 4.4 10 78 9.5 7.5 Z FG-080 100 FH388 BPF-10S1 10 5 5.5 13 5 75 5 1 9.5 Z FG-100 FH389 BPF-1S1 1 6 110 6.6 15 30 11.5 B Z FG-10 FH447 BPF-16S0 16 8 130 8.8 19 50 0 15.5 Z FG-160.5 FH448 BPF-0S5 0 10 140 11 60 80 5 19.5 Z FG-00 FH449 BPF-5S3 5 1.5 150 13.7 5 70 3 4.5 Z FG-50 3 FH450 BPF-3S3 3 16 160 17.6 30 80 31.5 B Z FG-30 BPF- Ba High Precision Finish - ong Neck I Code Item Code Futes R I s θ d Type Inserts FH390 BPF-08S1 8 4 130 4.4 10 80 3 1 7.5 Z FG-080 50 FH391 BPF-10S16 10 5 150 5.5 13 5 9.5 Z FG-100 100 16 FH39 BPF-1S16 1 6 160 6.6 0 60 3 10.8 Z FG-10 FH451 BPF-16S0 16 8 160 8.8 19 65 95 0 15.5 Z FG-160 FH45 BPF-0S5 180 80 5 FH453 BPF-0S010 0 10 0 11 10 100 19.5 Z FG-00 0 B FH454 BPF-0S0150 50 150 FH455 BPF-5S3 5 1.5 00 90 110 3 3 13.7 5 4.5 Z FG-50 FH456 BPF-5S3150 50 150 100 3 B FH457 BPF-3S3 3 16 0 17.6 30 100 10 3 31.5 B Z FG-30 Inserts p. 7 016 MMC Hitachi Too Engineering Europe GmbH 5

BPF Ba High Precision Finish V max HRC High Speed Semi Finishing Finishing 65 No. of Teeth M MT Shank d K a R s Toerance R: Toerance ia.: ± 0.005 mm ± 0.01 mm BPF-MT Ba High Precision Finish - MT Shank I Code Item Code Futes R I MT s d a K M Inserts FH461 BPF-0MT 0 10 11 MT 19 65 64 17.78 19.5 5 4 M10 Z FG-00 FH46 BPF-5MT3 5 1.5 13.7 MT3 166 85 81 3.85 4.5 5 8 M1 Z FG-50 FH463 BPF-3MT4 3 16 17.6 MT4 17.5 115 10.5 31.67 30.8 6.5 3 M16 Z FG-30 E M H R d d1 B I BPF-M Ba High Precision Finish Moduar I Code Item Code Futes R H M d B E Inserts FH510 BPFM-10 10 5 5.5 6 6.5 M6 9.8 5 14.5 7 Z FG-100 FH511 BPFM-1 1 6 6.6 6 6.5 M6 9.8 5 14.5 7 Z FG-10 FH51 BPFM-16 16 8 8.8 3 8.5 M8 1.8 6 17 10 Z FG-160 FH513 BPFM-0 0 10 11 38 10.5 M10 17.8 6 19 15 Z FG-00 FH514 BPFM-5 5 1.5 13.7 38 1.5 M1 0.8 7 17 Z FG-50 FH515 BPFM-3 3 16 17.6 43 17 M16 8.8 7 3 Z FG-30 Inserts p. 7 BPF Insert seection Geometry + Grade Tough Toughness / Sharpness of Cutting Edge Sharp Insert Grade ZPFG-xxx ZPFG-xxx-GH ZPFG-xxx-GF ZFG-xxx-ST ZFG-xxx-WH ZFG-xxx-WF ZFG-xxx-SC ZFG-xxx-SF 180 180 + / underneck 180 + / underneck 180 + / underneck Ba geometry Rake ange Negative + Negative Neutra Positive Sma heix High-heix Straight High-heix Edge shape Chise shape Wide & Tough Sma & Sharp Wide & Tough Sma & Sharp PTH08M TH80 vaiabe grades PC08M TH80 CS05E TH80 CS05E PN08M TH10E PN15M PC1M Soft Target Hardness of Workpiece Hard Insert Grade TH10E CS05E PC1M PN15M PC08M PN08M PTH08M TH80 Grain size Utra Micro Utra Micro Utra Micro Utra Micro Utra Micro Utra Micro Utra Micro Utra Micro Substrate Hardness 93.0 HR 93.4 HR 93.0 HR 93.0 HR 93.3 HR 93.3 HR 93.3 HR 94.0 HR Code TH CS PC PN PC PN TH TH Coating Hardness 3800Hv 300Hv 600Hv 300Hv 600Hv 300Hv 3600Hv 3800Hv Cast iron Cast iron Pre hardened stee Target hardness Too stees Too stees Too stees, Too stees, Carbon stee Carbon stee Hardened stee of workpiece Hardened stee < 45 HRC < 45 HRC Pre hardened stees Pre hardened stees > 50 HRC (< 30 HRC) (< 30 HRC) > 45 HRC 6 016 MMC Hitachi Too Engineering Europe GmbH

INSERTS Ba High Precision Finish Grades Overview Item Code ZPFG-080 ZPFG-080-GH ZPFG-080-GF ZPFG-100 ZPFG-100-GH ZPFG-100-GF ZPFG-10 ZPFG-10-GH ZPFG-10-GF ZPFG-160 ZPFG-160-GH ZPFG-160-GF ZPFG-00 ZPFG-00-GH ZPFG-00-GF ZPFG-50 ZPFG-50-GH ZPFG-50-GF ZPFG-30 ZPFG-30-GH ZPFG-30-GF ZFG-080-WH ZFG-080-WF ZFG-100-WH ZFG-100-WF ZFG-10-WH ZFG-10-WF ZFG-160-WH ZFG-160-WF ZFG-00-WH ZFG-00-WF ZFG-50-WH ZFG-50-WF ZFG-30-WH ZFG-30-WF Grade Size TH10E CS05E PC1M PN15M PC08M PN08M PTH08M TH80 c R T I-Code WF547 WF594 WF645 8 4 9.7.1 WF67 WF66 WF548 WF595 WF646 10 5 1.1.7 WF69 WF68 WF549 WF596 WF647 1 6 14.6 3. WF71 WF70 WF598 WF597 WF648 16 8 16.6 4. WF73 WF7 WF600 WF599 WF649 0 10 5. WF75 WF74 WF60 WF601 WF650 5 1.5 4.1 6. WF77 WF76 WF604 WF651 3 16 30 7. WF79 WF78 8 4 9.7.1 10 5 1.1.7 1 6 14.6 3. 16 8 16.6 4. 0 10 5. 5 1.5 4.1 6. 3 16 30 7. ZFG-160-SF 16 8 16.6 4. WF63 ZFG-00-SF 0 10 5. WF64 ZFG-50-SF 5 1.5 4.1 6. WF65 ZFG-080-ST ZFG-080-SC ZFG-100-ST ZFG-100-SC ZFG-10-ST ZFG-10-SC ZFG-160-ST ZFG-160-SC ZFG-00-ST ZFG-00-SC ZFG-50-ST ZFG-50-SC 8 4 9.7.1 10 5 1.1.7 1 6 14.6 3. 16 8 16.6 4. 0 10 5. 5 1.5 4.1 6. WF80 WF8 WF84 WF168 WF169 WF170 WF171 WF391 WF39 WF393 WF394 WF395 WF396 WF397 WF398 WF399 WF400 WF401 WF40 WF81 WF83 WF85 WF164 WF165 WF166 WF167 WF385 WF386 WF387 WF388 WF389 WF390 Shape c c c Fig. 1: ZPFG (Sma heix / radius 180 ) Fig. : ZFG (Straight / 180 + / underneck) Fig. 3: ZFG-SF ZFG-ST ZFG-SC (High-heix / 180 + / underneck) Interrupt Machining situation TH10E BPF Insert grade target materia Mid stee ~ Hardened stee CS05E PC1M PN15M PTH08M PC08M PN08M TH80 Continuous 30 40 50 60 Work Hardness (HRC) Interrupt Machining situation PC1M TH10E Cast iron CS05E Interrupt Machining situation PC1M PN15M Stainess PTH08M PC08M CS05E PN08M Continuous Soft Hard Continuous Soft Hard 016 MMC Hitachi Too Engineering Europe GmbH 7

RPF Radius High Precision Finish - Carbide Shank V max High Speed Semi Finishing Finishing HRC 6 No. of Teeth d CR s Toerance CR: Set-up: ± 0.015 mm ± 0.010 mm RPF-W Radius High Precision Finish - Carbide Shank Reguar I Code Item Code Futes I s d Inserts FH473 RPF-08S08W 8 100.5 30 70 8 7.8 ZCFW-080-R FH474 RPF-10S10W 10 100 3 35 65 10 9.8 ZCFW-100-R FH475 RPF-1S1W 1 110 4 35 75 1 11.8 ZCFW-10-R FH483 RPF-16S16W 16 140 5 35 105 16 15.5 ZCFW-160-R FH484 RPF-0S0W 0 160 6 40 10 0 19.5 ZCFW-00-R FH485 RPF-5S5W 5 180 8 45 135 5 4.5 ZCFW-50-R RPF-W Radius High Precision Finish - Carbide Shank ong Neck I Code Item Code Futes I s d Inserts FH411 RPF-08S08W 8 130.5 18 65 65 8 7.8 ZCFW-080-R FH41 RPF-10S10W 10 140 3 3 75 65 10 9.8 ZCFW-100-R FH413 RPF-1S1W 1 150 4 6 85 65 1 11.8 ZCFW-10-R RPF-WE Radius High Precision Finish - Carbide Shank Extra ong I Code Item Code Futes I s d Inserts FH49 RPF-16S16WE 16 00 5 9 10 80 16 15.8 ZCFW-160-R FH430 RPF-0S0WE 0 50 6 36 150 100 0 19.8 ZCFW-00-R FH476 RPF-5S5WE 5 300 8 41 190 110 5 4.8 ZCFW-50-R Inserts p. 11 8 016 MMC Hitachi Too Engineering Europe GmbH

RPF Radius High Precision Finish V max High Speed s s Semi Finishing d θ d d CR CR Finishing B CR s HRC 6 d d No. of Teeth CR CR Toerance CR: Set-up: ± 0.015 mm ± 0.010 mm RPF-S Radius High Precision Finish - Reguar I Code Item Code Futes I s θ d Type Inserts FH399 RPF-08S1 8 100.5 10 78 9.5 7.5 ZCFW-080-R FH400 RPF-10S1 10 100 3 13 5 75 3 1 9.5 ZCFW-100-R FH401 RPF-1S1 1 110 4 15 30 11.5 ZCFW-10-R FH40 RPF-16S16 16 130 5 17 50 16 15.5 ZCFW-160-R FH403 RPF-0S0 0 140 6 1 60 80 0 19.5 B ZCFW-00-R FH464 RPF-5S5 5 150 8 4 70 5 4.5 ZCFW-50-R FH465 RPF-3S3 3 160 10 30 80 3 31.5 ZCFW-30-R RPF- Radius High Precision Finish - ong Neck I Code Item Code Futes I s θ d Type Inserts FH404 RPF-08S1 8 130.5 10 50 80 3 1 7.5 ZCFW-080-R FH405 RPF-10S16 10 150 3 13 50 100 4.5 16 9.5 ZCFW-100-R FH406 RPF-1S16 1 160 4 15 60 100 16 11.5 ZCFW-10-R FH407 RPF-16S16 16 165 5 17 65 100 16 15.5 ZCFW-160-R FH408 RPF-0S0 0 180 6 1 80 100 0 19.5 ZCFW-00-R FH466 RPF-0S010 0 0 6 1 10 100 0 19.5 ZCFW-00-R B FH467 RPF-0S0150 0 50 6 1 150 100 0 19.5 ZCFW-00-R FH468 RPF-5S5 5 00 8 4 90 110 5 4.5 ZCFW-50-R FH469 RPF-5S3150 5 50 8 4 150 100 3 4.5 ZCFW-50-R RPF-E Radius High Precision Finish - Extra ong I Code Item Code Futes I s d Inserts FH409 RPF-16S16E 16 00 5 17 65 135 16 15.5 ZCFW-160-R FH410 RPF-0S0E 0 50 6 1 80 170 0 19.5 ZCFW-00-R FH471 RPF-5S5E 5 300 8 4 90 10 5 4.5 ZCFW-50-R Inserts p. 11 016 MMC Hitachi Too Engineering Europe GmbH 9

RPF Radius High Precision Finish V max HRC High Speed Semi Finishing Finishing 6 No. of Teeth E M H CR d d1 B I Toerance CR: Set-up: ± 0.015 mm ± 0.010 mm RPF-M Radius High Precision Finish Moduar I Code Item Code Futes H M d B E Inserts FH516 RPFM-10 10 3 ZCFW-100-R 6 6.5 M6 9.8 5 14.5 7 FH517 RPFM-1 1 4 ZCFW-10-R FH518 RPFM-16 16 5 3 8.5 M8 1.8 17 10 ZCFW-160-R 6 FH519 RPFM-0 0 6 10.5 M10 17.8 19 15 ZCFW-00-R 38 FH50 RPFM-5 5 8 1.5 M1 0.8 17 ZCFW-50-R 7 FH51 RPFM-3 3 10 43 17 M16 8.8 3 ZCFW-30-R Inserts p. 11 Parts Camp Screw Wrench Body iameter I-Code Item-Code Tightening torque I-Code Item-Code BPF- / BPFM- 8 ET153 581-141 1.5 Nm ET13 104-T8 10 ET154 581-14.0 Nm ET11 104-T10 1 ET155 581-143 5.0 Nm ET14 105-T0 16 ET156 581-144 5.0 Nm RPF- / RPFM- 0 ET157 581-145 7.0 Nm ET9 101-T5S 5 ET168 581-146 7.0 Nm 3 ET169 581-147 7.0 Nm ET167 105-T30 10 016 MMC Hitachi Too Engineering Europe GmbH

Grades Overview INSERTS Radius High Precision Finish T c R±0.015 Fig. 1: ZCFW Grade Size PC1M PTH08M Item Code c R T I Code Geometry ZCFW-080-03 WF551 WF86 ZCFW-080-05 8 0.5 9.7.1 WF605 WF87 ZCFW-080-10 1.0 WF55 WF88 ZCFW-100-03 WF553 WF89 ZCFW-100-05 0.5 WF606 WF90 ZCFW-100-10 10 1.0 1.7 WF554 WF91 ZCFW-100-15 1.5 WF555 WF9 ZCFW-100-0.0 WF556 WF93 ZCFW-10-03 WF557 WF94 ZCFW-10-05 0.5 WF607 WF95 ZCFW-10-10 1.0 WF558 WF96 1 14.6 3. ZCFW-10-15 1.5 WF559 WF97 ZCFW-10-0.0 WF560 WF98 ZCFW-10-30 3.0 WF65 WF99 ZCFW-160-03 WF561 WF300 ZCFW-160-05 0.5 WF608 WF301 ZCFW-160-10 1.0 WF56 WF30 16 16.6 4. ZCFW-160-15 1.5 WF563 WF303 Fig-1 ZCFW-160-0.0 WF564 WF304 ZCFW-160-30 3.0 WF653 WF305 ZCFW-00-03 WF565 WF306 ZCFW-00-05 0.5 WF609 WF307 ZCFW-00-10 1.0 WF566 WF308 0 19.9 5. ZCFW-00-15 1.5 WF567 WF309 ZCFW-00-0.0 WF568 WF310 ZCFW-00-30 3.0 WF654 WF311 ZCFW-50-03 WF610 WF31 ZCFW-50-05 0.5 WF611 WF313 ZCFW-50-10 5 1.0.6 6. WF61 WF314 ZCFW-50-0.0 WF613 WF315 ZCFW-50-30 3.0 WF655 WF316 ZCFW-30-03 WF614 WF317 ZCFW-30-05 0.5 WF615 WF318 ZCFW-30-10 3 1.0 7. 7. WF616 WF319 ZCFW-30-0.0 WF617 WF30 ZCFW-30-30 3.0 WF656 WF31 RPF Insert grade target materia Interrupt Mid stee ~ Hardened stee Machining situation PC1M PTH08M Continuous 30 40 50 60 Work Hardness (HRC) Interrupt Cast iron Interrupt Stainess Machining situation PC1M PTH08M Machining situation PC1M PTH08M Continuous Soft Hard Continuous Soft Hard 016 MMC Hitachi Too Engineering Europe GmbH 11

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