M-07- REV. K SEPTEMBER 03 Parts Manual Contains: Warranty Information Warnings Parts Ordering Information Exploded View Parts Breakdowns MAXON Lift Corp. 03
LIFT CORP. 9 Slauson Ave. Santa Fe Springs, CA. 9070 CUSTOMER SERVICE: TELEPHONE () -0099 TOLL FREE (800) 7- FAX: (888) 77-773 NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon s website at www.maxonlift.com. WARRANTY/ RMA POLICY & PROCEDURE LIFTGATE WARRANTY Type of Warranty: Term of Warranty: Full Parts and Labor Standard Liftgates - years from ship date or,000 cycles Premium Liftgates - years from ship date or 0,000 cycles This warranty shall not apply unless the product is installed, operated and maintained in accordance with MAXON Lift s specifi cations as set forth in MAXON Lift s Installation, Operation and Maintenance manuals. This warranty does not cover normal wear, maintenance or adjustments, damage or malfunction caused by improper handling, installation, abuse, misuse, negligence, or carelessness of operation. In addition, this warranty does not cover equipment that has had unauthorized modifi cations or alterations made to the product. MAXON agrees to replace any components which are found to be defective during the fi rst years of service, and will reimburse for labor based on MAXON s Liftgate Warranty Flat Rate Schedule. (Copy of the Flat Rate is available at www.maxonlift.com.) All warranty repairs must be performed by an authorized MAXON warranty facility. For any repairs that may exceed $00, including parts and labor, MAXON s Technical Service Department must be notifi ed and an Authorization Number obtained. All claims for warranty must be received within 30 Days of the repair date, and include the following information:. Liftgate Model Number and Serial Number. The End User must be referenced on the claim 3. Detailed Description of Problem. Corrective Action Taken, and Date of Repair. Parts used for Repair, Including MAXON Part Number(s). MAXON R.M.A. # and/or Authorization # if applicable (see below) 7. Person contacted at MAXON if applicable 8. Claim must show detailed information i.e. Labor rate and hours of work performed Warranty claims can also be placed online at www.maxonlift.com. Online claims will be given priority processing. All claims for warranty will be denied if paperwork has not been received or claim submitted via Maxon website for processing by MAXON s Warranty Department within 30 days of repair date. All components may be subject to return for inspection, prior to the claim being processed. MAXON products may not be returned without prior written approval from MAXON s Technical Service Department. Returns must be accompanied by a copy of the original invoice or reference with original invoice number and are subject to a credit deduction to cover handling charges and any necessary reconditioning costs. Unauthorized returns will be refused and will become the responsibility of the returnee. Any goods being returned to MAXON Lift must be pre-approved for return, and have the R.M.A. number written on the outside of the package in plain view, and returned freight prepaid. All returns are subject to a % handling charge if not accompanied by a detailed packing list. Returned parts are subject to no credit and returned back to the customer. Defective parts requested for return must be returned within 30 days of the claim date for consideration to: MAXON Lift Corp. 03 Greenleaf Ave., Santa Fe Springs, CA 9070 Attn: RMA# MAXON s warranty policy does not include the reimbursement for travel time, towing, vehicle rental, service calls, oil, batteries or loss of income due to downtime. Fabrication or use of non Maxon parts, which are available from MAXON, are also not covered. MAXON s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a problem. All Liftgates returned are subject to inspection and a % restocking fee. Any returned Liftgates or components that have been installed or not returned in new condition will be subject to an additional reworking charge, which will be based upon the labor and material cost required to return the Liftgate or component to new condition. PURCHASE PART WARRANTY Term of Warranty: Year from Date of Purchase. Type of Warranty: Part replacement only. MAXON will guarantee all returned genuine MAXON replacement parts upon receipt and inspection of parts and original invoice. All warranty replacements parts will be sent out via ground freight. If a rush shipment is requested, all freight charges will be billed to the requesting party.
TABLE OF CONTENTS WARNINGS... ORDERING PARTS... BMRSD LIFTGATE... 7 MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM... 8 MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM... 0 RH COLUMN ASSEMBLY... RH RUNNER ASSEMBLY... CARRIER GUARD MOUNTING... 8 UPPER TANDEM ASSEMBLY, RH RUNNER... 9 TANDEM ASSEMBLY (LOWER - RH & LH RUNNERS)... 0 LH COLUMN ASSEMBLY... LH RUNNER ASSEMBLY... UPPER TANDEM ASSEMBLY, LH RUNNER... PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)... 8 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)... 30 PLATFORM ASSEMBLY (STEEL)... 3 FLIPOVER WITH RETENTION RAMP (STEEL)... 3 FLIPOVER WITH FIX RAMP (STEEL)... 3 ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM)... 3 LH CHAIN ASSEMBLY (FOR STEEL PLATFORM)... 38 RH CHAIN ASSEMBLY (FOR STEEL PLATFORM)... 39 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)... 0 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)... PLATFORM ASSEMBLY (ALUMINUM)... 8 FLIPOVER ASSEMBLY (ALUMINUM)... 0
TABLE OF CONTENTS - Continued FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM)... ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM)... LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)... RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)... 7 HYDRAULIC COMPONENTS SECTION... 8 DUAL PUMP ASSEMBLY... 8 SINGLE PUMP ASSEMBLY... VDC POWER UNIT... VDC POWER UNIT (PUMP, NO MANIFOLD)... 8 BOX ASSEMBLY FOR DUAL PUMPS... 70 BOX ASSEMBLY FOR SINGLE PUMP... 7 HYDRAULIC COMPONENTS... 7 ELECTRICAL COMPONENTS SECTION... 78 ELECTRICAL COMPONENTS... 78 ELECTRICAL COMPONENTS - DUAL PUMP BOX... 80 ELECTRICAL COMPONENTS - SINGLE PUMP BOX... 8 ELECTRICAL COMPONENTS - BATTERY BOX... 8 BATTERY BOX ASSEMBLY... 8 BATTERY BOX...88
Comply with the following WARNINGS while maintaining Liftgates. WARNINGS WARNING Read and understand the instructions in Maintenance Manual before performing maintenance on the Liftgate. Disconnect Liftgate power cable from battery before repairing or servicing Liftgate. Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact with battery acid may injure unprotected eyes and skin. Be careful working by an automotive type battery. Make sure the work area is well ventilated and there are no fl ames or sparks near the battery. Never lay objects on the battery that can short the terminals together. If battery acid gets in your eyes, immediately seek fi rst aid. If acid gets on your skin, immediately wash it off with soap and water. Never perform unauthorized modifi cations on the Liftgate. Modifi cations may result in early failure of the Liftgate and may create hazards for Liftgate operators and maintainers. Use only Maxon Authorized Parts for replacement parts. Order replacement parts from: MAXON LIFT CORP. Customer Service 9 Slauson Ave., Santa Fe Springs, CA 9070 Phone: (800) 7- To order parts by e-mail, submit orders to cservice@maxonlift.com.! Remove all rings, watches and jewelry before doing any electrical work. Recommended practices for welding on steel parts are contained in the current AWS (American Welding Society) D. Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly. Recommended practices for welding on aluminum parts are contained in the current AWS (American Welding Society) D. Structural Welding Code - Aluminum. Damage to Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly. ORDERING PARTS Provide Liftgate model and serial number information with your parts order. Need Technical Support? Send requests by e-mail to technicalsupport@maxonlift.com. For latest version Manuals (and replacements), download Manuals from Maxon s website at www.maxonlift.com.
BMRSD LIFTGATE REFER TO PLATFORM, FLIPOVER AND CHAIN ASSEMBLY REFER TO MAIN FRAME & ATTACHING HARDWARE BATTERY BOX (REFER TO ELECTRICAL COMPONENTS) PUMP BOX (REFER TO HYDRAULIC COMPONENTS) CONTROL SWITCH (REFER TO ELECTRICAL COMPONENTS) 7
MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM REFER TO LH COLUMN ASSEMBLY ( PLACES) 3 (0 PLACES) REFER TO STEEL PLATFORM ASSEMBLY REFER TO LH COLUMN ASSEMBLY REFER TO STEEL PLATFORM ASSEMBLY 9 8 REFER TO STEEL PLATFORM ASSEMBLY REFER TO STEEL PLATFORM ASSEMBLY 7 (0 PLACES) REFER TO LH COLUMN ASSEMBLY 8 REFER TO STEEL PLATFORM ASSEMBLY 3 ( PLACES) REFER TO RH COLUMN ASSEMBLY 9 8
ITEM QTY. PART NO. DESCRIPTION 0 9003-0 FLANGE LOCK NUT, /8-9003-3 FLAT WASHER, / 3 80-0 CHANNEL (STAINLESS STEEL BRACKET) 80-0 CHANNEL (MILD STEEL BRACKET) 0 9003- FLAT WASHER, /8 9000 NYLON LOCK NUT, / -3 0 9000- HEX HEAD SCREW, /8 - X -/ LG, GRADE 8 80-0 EXTENSION PLATE, 9 UNIT (STAINLESS STEEL) 7 80-0 EXTENSION PLATE, 0 UNIT (STAINLESS STEEL) 80- EXTENSION PLATE, 9 UNIT (MILD STEEL) 80- EXTENSION PLATE, 0 UNIT (MILD STEEL) 8 89-0 SPACER, STAINLESS STEEL, /3 THICK 9 90003-3 HEX HEAD CAP SCREW, / -3 X -/ LG, GRADE 8 9
MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM REFER TO LH COLUMN ASSEMBLY ( PLACES) 3 (0 PLACES) 9 REFER TO ALUMINUM PLATFORM ASSEMBLY REFER TO LH COLUMN ASSEMBLY 8 REFER TO ALUMINUM PLATFORM ASSEMBLY REFER TO ALUMINUM PLATFORM ASSEMBLY 7 (0 PLACES) REFER TO LH COLUMN ASSEMBLY 8 REFER TO ALUMINUM PLATFORM ASSEMBLY 3 ( PLACES) REFER TO RH COLUMN ASSEMBLY 9 0
ITEM QTY. PART NO. DESCRIPTION 0 9003-0 FLANGE LOCK NUT, /8-9003-3 FLAT WASHER, / 3 80-0 CHANNEL (STAINLESS STEEL BRACKET) 80-0 CHANNEL (MILD STEEL BRACKET) 0 9003- FLAT WASHER, /8 9000 NYLON LOCK NUT, / -3 0 9000- HEX HEAD SCREW, /8 - X -/ LG, GRADE 8 80-0 EXTENSION PLATE, 9 UNIT (STAINLESS STEEL) 7 80-0 EXTENSION PLATE, 0 UNIT (STAINLESS STEEL) 80- EXTENSION PLATE, 9 UNIT (MILD STEEL) 80- EXTENSION PLATE, 0 UNIT (MILD STEEL) 8 89-0 SPACER, STAINLESS STEEL, /3 THICK 9 90003-3 HEX HEAD CAP SCREW, / -3 X -/ LG, GRADE 8
NOTE: Most hydraulic components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for hydraulic system parts. RH COLUMN ASSEMBLY 8 REFER TO RH RUNNER ASSEMBLY 3 3 REFER TO HYDRAULIC COMPONENTS 7 0 9
ITEM QTY. PART NO. DESCRIPTION 8890-0 COLUMN ASSEMBLY, RH, 3/ REF 8890-0G COLUMN ASSEMBLY, RH, 3/ (GALVANIZED) 8890-0 COLUMN ASSEMBLY, RH, / 8890-0G COLUMN ASSEMBLY, RH, / (GALVANIZED) 07 POP RIVET, 3/ X 7/ LG. 3 9077-0 ROLL PIN, 3/8 X LG. 3 39 SWITCH PLATE 39 BUSHING 078 MAXON VERTICAL PLATE, 3 X 0-/8 LG. 833-0 COUPLING OUTSIDE 7 07 COUPLING INSIDE, CASTING 8 80-0 COLUMN COVER, RH 9 83-0 LED LIGHT, OVAL, RED 0 83-0 STAINLESS STEEL FLANGE 889-0 COLUMN WELDMENT, RH 889-0G COLUMN WELDMENT, RH (GALVANIZED) 808-0 PIN, STAINLESS STEEL, O.D. X -3/ LG. 3 808-0 PIN, STAINLESS STEEL, O.D. X -7/8 LG. 808-0 PIN, STAINLESS STEEL, O.D. X -/ LG. 900000- BOLT, HEX, / -0 X /8 LG, GRADE 8 3
RH COLUMN ASSEMBLY - Continued 30 8 ( PLACES) ( PLACES) 9 ( PLACES) 7 3 ( PLACES) 0 9 ( PLACES) 7 8 3 3 ( PLACES)
ITEM QTY. PART NO. DESCRIPTION 900009- CAP SCREW, / -8 X / LG, GRADE 8 7 9000-3 CAP SCREW, HEX, 3/8 - X 3/ LG, GRADE 8 8 9000- CAP SCREW, HEX, 3/8 - X LG, GRADE 8 9 90000-0 FLAT WASHER, 3/8 0 900- LOCK WASHER, / 900-3 LOCK WASHER, /, GRADE 8 900- LOCK WASHER, 3/8 3 9000- POP RIVET, 3/ X 9/ LG. 90033- ROLL PIN, / X LG. 003 PLUG 8003 PIN, STAINLESS STEEL, -/ O.D. X 3 LG. 7 900037- SOCKET HEAD CAP SCREW, / -0 X 3 LG, GRADE 8 8 90008 NYLON LOCK NUT, / -0 9 90008 FENDER WASHER, 3/3 30 3 COLUMN COVER 87-0 COLUMN COVER (ZINC PLATED) 3 9000-0 BUTTON SOCKET CAP SCREW, 3/8 - X 7/8 LG. 3 8009-0 COVER
RH RUNNER ASSEMBLY 3 UPPER TANDEM ASSEMBLY, RH RUNNER (REF) 8 (8 PLACES) TANDEM ASSEMBLY (LOWER) (REF) 0 0 7 9 8 A 7 B 7 3 9
ITEM QTY. PART NO. DESCRIPTION REF 8070-0 RH RUNNER ASSEMBLY 8070-03 RH RUNNER ASSEMBLY (GALVANIZED) 9000- HEX HEAD CAP SCREW, 3/8 - X /8 LG, GRADE 8 900- LOCK WASHER, 3/8 3 3 UPPER PAD SUPPORT ASSEMBLY A/R 3030 SPACER 8070-0 RH RUNNER 8070-03 RH RUNNER (GALVANIZED) A 3 CHAIN BRACKET WELDMENT B 3 GUSSET, CHAIN BRACKET 9000-3 HEX HEAD CAP SCREW, 3/8 - X 3/ LG, GRADE 8 7 8007 ARM WELDMENT 8 90000-8 CAP SCREW, / -0 X LG, GRADE 8 9 97-0 PIN COLLAR 0 90000 NYLON LOCK NUT, / -0 9000 NYLON LOCK NUT, / -8 78-0 RUBBER BUMPER 3 9003-0 FLAT WASHER, / 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 3 LOWER PAD SUPPORT ASSEMBLY 9080-0 BEARING, SELF LUBE, -/ DIA. X -/8 LG. 7 39 BEARING, SELF LUBE, -/ DIA. X LG. 8 8 07 POP RIVET, 3/ X 7/ LG. 9 33 PAD 0 3 GREASE FITTING, / NOTE: A/R means As Required. 7
CARRIER GUARD MOUNTING RH COLUMN ASSEMBLY RH RUNNER ASSEMBLY 3 ITEM QTY. PART NO. DESCRIPTION 099 FLAT HEAD SCREW, / -0 X -/ LG. 9037-0 CABLE/HOSE CARRIER 3 900000-9 HEX HEAD BOLT, / -0 X -/ LG, GRADE 8 90000 NYLON LOCK NUT, / -0 3 BUSHING, / DIA. X / LG. 3 CLAMP, #8 RUBBER LOOM 8
UPPER TANDEM ASSEMBLY, RH RUNNER 9 7 3 (3 PLACES) 8 ITEM QTY. PART NO. DESCRIPTION REF 88-03 UPPER TANDEM ASSEMBLY, RH RUNNER 8898-0 ROLLER AXLE 800 ROLLER BRACKET 3 3 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 8899-0 ROLLER 8003 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -3/8 O.D. 7 900- LOCK NUT, THIN HEAD, / -0 8 808-0 ROLLER COVER 9 8-0 GREASE FITTING, DRIVE-IN, 3/ 9
TANDEM ASSEMBLY (LOWER - RH & LH RUNNERS) 8 3 ( PLACES) ITEM QTY. PART NO. DESCRIPTION REF 88-0 TANDEM ASSEMBLY (LOWER) 8898-0 ROLLER AXLE 800 ROLLER BRACKET 3 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 8899-0 ROLLER 8003 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -3/8 O.D. 7 900- LOCK NUT, THIN HEAD, / -0 8 8-0 GREASE FITTING, DRIVE-IN, 3/ 7 0
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( PLACES) ( PLACES) LH COLUMN ASSEMBLY 3 ( PLACES) NOTE: Most hydraulic components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for hydraulic system parts. REFER TO HYDRAULIC COMPONENTS 8 ( PLACES) 7 8 3 REFER TO RH RUNNER ASSEMBLY 0 ( PLACES) 7 ( PLACES) 3 0 9 9
ITEM QTY. PART NO. DESCRIPTION 888-0 COLUMN ASSEMBLY, LH, 3/ REF 888-0G COLUMN ASSEMBLY, LH, 3/ (GALVANIZED) 888-0 COLUMN ASSEMBLY, LH, / 888-0G COLUMN ASSEMBLY, LH, / (GALVANIZED) 07 POP RIVET, 3/ X.0 LG. 9077-0 ROLL PIN, 3/8 X LG. 3 39 PIN COLLAR, -3/ LG. 078 MAXON VERTICAL PLATE, 3 X 0-/8 LG. 3 COLUMN COVER 87-0 COLUMN COVER (ZINC PLATED) 80-0 COLUMN WELDMENT, LH 80-0 COLUMN WELDMENT, LH (GALVANIZED) 7 808-0 PIN, STAINLESS STEEL, O.D. X -3/ LG. 8 808-0 PIN, STAINLESS STEEL, O.D. X -7/8 LG. 9 803-0 COUPLING LH, MACHINED 0 93-0 COLUMN COVER, LH 9000-3 CAP SCREW, HEX, 3/8 - X 3/ LG, GRADE 8 9000- CAP SCREW, HEX, 3/8 - X LG, GRADE 8 3 90000-0 FLAT WASHER, 3/8 900- LOCK WASHER, 3/8 9000- POP RIVET, 3/ X. LG. 003 PLUG 7 83-0 LED LIGHT, OVAL, RED 8 83-0 STAINLESS STEEL FLANGE 9 900037- SOCKET HEAD SCREW, / -0 X 3 LG, GRADE 8 0 90008 FENDER WASHER, 3/3 8003 PIN, STAINLESS STEEL, -/ O.D. X 3 LG. 9000-0 BUTTON SOCKET CAP SCREW, 3/8 - X 7/8 LG. 3 87 PLATE W/ DECAL 90000- POP RIVET, /8 X 3/8 LG. 3
LH RUNNER ASSEMBLY 9 (8 PLACES) UPPER TANDEM ASSEMBLY, LH RUNNER (REF) 3 3 8 7 B 7 9 8 A 7 0 TANDEM ASSEMBLY (LOWER) (REF) 0
ITEM QTY. PART NO. DESCRIPTION REF 8070-0 LH RUNNER ASSEMBLY 8070-03 LH RUNNER ASSEMBLY (GALVANIZED) 9000-3 HEX HEAD CAP SCREW, 3/8 - X 3/ LG, GRADE 8 900- LOCK WASHER, 3/8 3 3 UPPER PAD SUPPORT ASSEMBLY A/R 3030 SPACER 80703-0 LH RUNNER 80703-03 LH RUNNER (GALVANIZED) A 3 CHAIN BRACKET WELDMENT B 3 GUSSET, CHAIN BRACKET 9000- HEX HEAD CAP SCREW, 3/8 - X /8 LG, GRADE 8 7 8007 ARM WELDMENT 8 90000-8 CAP SCREW, / -0 X LG, GRADE 8 9 97-0 PIN COLLAR 0 90000 NYLON LOCK NUT, / -0 9000 NYLON LOCK NUT, / -8 78-0 RUBBER BUMPER 3 9003-0 FLAT WASHER, / 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 3 LOWER PAD SUPPORT ASSEMBLY 9080-0 BEARING, SELF LUBE, -/ DIA. X -/8 LG. 7 39 BEARING, SELF LUBE, -/ DIA. X LG. 8 33 PAD 9 8 07 POP RIVET, 3/ X 7/ LG. 0 3 GREASE FITTING / NOTE: A/R means As Required.
UPPER TANDEM ASSEMBLY, LH RUNNER 8 9 3 (3 PLACES) ITEM QTY. PART NO. DESCRIPTION REF 88-0 UPPER TANDEM ASSEMBLY, LH RUNNER 8898-0 ROLLER AXLE 800 ROLLER BRACKET 3 3 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 8899-0 ROLLER 8003 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -3/8 O.D. 7 900- LOCK NUT, THIN HEAD, / -0 8 808-0 ROLLER COVER 9 8-0 GREASE FITTING, DRIVE-IN, 3/ 7
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PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/or equipment damage could result if chains are only replaced one at a time. 0 ( PLACES) B 8 REFER TO LH CHAIN ASSEMBLY FOR STEEL PLATFORM 9 REFER TO STEEL FLIPOVER WITH RETENTION RAMP ASSEMBLY C A D 9 0 ( PLACES) 7 3D 8 7 3A REFER TO STEEL PLATFORM ASSEMBLY 3C 3B 3 REFER TO RH CHAIN ASSEMBLY FOR STEEL PLATFORM 8
ITEM QTY. PART NO. DESCRIPTION 8 FLAT WASHER, 3/ I.D. STAINLESS STEEL 9-0G OPENER ASSEMBLY LH (GALVANIZED), 30 + 30 * 9-03G OPENER ASSEMBLY LH (GALVANIZED), 3 + 3 * 9-0G OPENER ASSEMBLY LH (GALVANIZED), + * 9-07G OPENER ASSEMBLY LH (GALVANIZED), 3 + * 9-09G OPENER ASSEMBLY LH (GALVANIZED), + 30 * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 9-0G OPENER ASSEMBLY RH (GALVANIZED), 30 + 30 * 9-0G OPENER ASSEMBLY RH (GALVANIZED), 3 + 3 * 3 9-0G OPENER ASSEMBLY RH (GALVANIZED), + * 9-08G OPENER ASSEMBLY RH (GALVANIZED), 3 + * 9-0G OPENER ASSEMBLY RH (GALVANIZED), + 30 * 3A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 3B 03080 COTTER PIN, /8 X LG. 3C 80-0 ANCHOR SHACKLE 3D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 88-0 U-BOLT 900-3 ROLL PIN, 3/ X -/ LG. 808-03 PIN, STAINLESS STEEL -/ LG. 7 ROLL PIN, 3/8 X LG. 8 900-9 NUT, / 9 9000 NYLON LOCK NUT, / -3 0 8 90000- FLAT WASHER, / * PLATFORM + FLIPOVER DEPTH 9
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/or equipment damage could result if chains are only replaced one at a time. 3 ( PLACES) C A B REFER TO STEEL FLIPOVER WITH FIX RAMP ASSEMBLY D REFER TO LH CHAIN ASSEMBLY FOR STEEL PLATFORM 7 3 ( PLACES) 7 3D 3A REFER TO STEEL PLATFORM ASSEMBLY 3C 3B 3 REFER TO RH CHAIN ASSEMBLY FOR STEEL PLATFORM 30
ITEM QTY. PART NO. DESCRIPTION 8 FLAT WASHER, 3/ I.D. STAINLESS STEEL 9-09G OPENER ASSEMBLY LH (GALVANIZED), + 30 * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 3 9-0G OPENER ASSEMBLY RH (GALVANIZED), + 30 * 3A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 3B 03080 COTTER PIN, /8 X LG. 3C 80-0 ANCHOR SHACKLE 3D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 88-0 U-BOLT 900-3 ROLL PIN, 3/ X -/ LG. 808-03 PIN, STAINLESS STEEL -/ LG. 7 ROLL PIN, 3/8 X LG. 8 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 9 03080 COTTER PIN, /8 X LG. 0 80-0 ANCHOR SHACKLE 900-9 NUT, / 9000 NYLON LOCK NUT, / -3 3 8 90000- FLAT WASHER, / * PLATFORM + FLIPOVER DEPTH 3
8 PLATFORM ASSEMBLY (STEEL) 0 9 0 3 3 8 7 0 0 9 3
ITEM QTY. DESCRIPTION PART NO. 30 DEEP 3 DEEP DEEP PLATFORM, 9 WIDE VEHICLE (BMR-A -) 8883-0 8883-0 8883-03 PLATFORM,0 WIDE VEHICLE (BMR-A -) 8883-8883- 8883-3 REF PLATFORM, 9 WIDE VEHICLE (BMR-A 3-) 8883-0 8883-0 8883-03 PLATFORM, 0 WIDE VEHICLE (BMR-A 3-) 8883-8883- 8883-3 PLATFORM, 9 WIDE VEHICLE (GALVANIZED) 8883-0G 8883-0G 8883-03G PLATFORM, 0 WIDE VEHICLE (GALVANIZED) 8883-G 8883-G 8883-3G BEARING, SELF LUBE, DIA. X LG. 37 BEARING, SELF LUBE, -/ DIA. X -/ LG. 9000 3 NYLON LOCK NUT, 3/ - 9000 RUBBER BUMPER 3 FLAT WASHER, 3/8 90000-0 HEX HEAD BOLT, 3/8 - X -/ LG, GRADE 8 9000-7 NYLON LOCK NUT, / -3 000 8 HEX HEAD SCREW, /8 - X -/ LG. 9000-9 FLANGE LOCK NUT, 3-, PL 9033-0 0 FLAT WASHER, /8 9003- SOCKET SCREW, / -3 X -/ LG, GRADE 8 90003-0 33
FLIPOVER WITH RETENTION RAMP (STEEL) 3 7 8 REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM) ITEM QTY. PART NO. DESCRIPTION 3 80-03 FLIPOVER, 80 W X D (BMRSD 3-, 9 WIDE VEHICLE) 80-03 FLIPOVER, 80 W X D (BMRSD -, 9 WIDE VEHICLE) 80-03G FLIPOVER, 80 W X D (GALVANIZED) 80-3 FLIPOVER, 8 W X D (BMRSD 3-, 0 WIDE VEHICLE) 80-3 FLIPOVER, 8 W X D (BMRSD -, 0 WIDE VEHICLE) 80-3G FLIPOVER, 8 W X D (GALVANIZED) 78-0 BUMPER 3 9003-0 FLAT WASHER, / 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 9000 NYLON LOCK NUT, / -8 90000 NYLON LOCK NUT, / -0 7 9070 FLASHING SAFETY LIGHT 8 90079-08 BUTTON SCREW, / -0 X -/ 8 7 3
FLIPOVER WITH FIX RAMP (STEEL) 3 7 REF 7 ITEM QTY. PART NO. DESCRIPTION 8888-07 FLIPOVER, 80 W X 30 D + FIX RAMP (BMR-A 3-, 9 WIDE VEHICLE) 8888-07 FLIPOVER, 80 W X 30 D + FIX RAMP (BMR-A -, 9 WIDE VEHICLE) 8888-07G FLIPOVER, 80 W X 30 D + FIX RAMP (GALVANIZED) REF FLIPOVER, 8 W X 30 D + FIX RAMP 8888-7 (BMR-A 3-, 0 WIDE VEHICLE) 8888-7 FLIPOVER, 8 W X 30 D + FIX RAMP (BMR-A -, 0 WIDE VEHICLE) 8888-7G FLIPOVER, 8 W X 30 D + FIX RAMP (GALVANIZED) 78-0 BUMPER 9003-0 FLAT WASHER, / 3 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 9000 NYLON LOCK NUT, / -8 90000 NYLON LOCK NUT, / -0 9070 FLASHING SAFETY LIGHT 7 90079-08 BUTTON SCREW, / -0 X -/ LG. 3 3
ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM) (3 PLACES) 3 (3 PLACES) (3 PLACES) 3 (3 PLACES) 0 3 (3 PLACES) 8 8 (3 PLACES) 7 C B D A 9 9 3
ITEM QTY. PART NO. DESCRIPTION REF 803-9 803-0 AL RET. RAMP ASSEMBLY, (9 WIDE VEH) (GALVANIZED) AL RET. RAMP ASSEMBLY, (0 WIDE VEH) (GALVANIZED) 97-0 ALUMINUM RAMP X 77 LG. (9 WIDE VEH) 97-03 ALUMINUM RAMP X 83 LG. (0 WIDE VEH) 3-0 HINGE ASSEMBLY, LH (GALVANIZED) 3 9000- FLAT WASHER, 3/8 0309 NYLON LOCK NUT, 3/8-9033-0 RUBBER BUMPER 3 90000- SCREW, FLAT SOCKET HEAD, 3/8 - X -/ LG. 8 3 90000- SCREW, FLAT SOCKET HEAD, 3/8 - X -/ LG. 9 8 PIN WELDMENT 0 9-0 HINGE ASSEMBLY, RH (GALVANIZED) 90033- ROLL PIN, / X -/ LG. 38 PIN WELDMENT 3 3 BEARING, SELF LUBE, DIA. X LG. 9077-0 ROLL PIN, 3/8 X LG. 77 PIN WELDMENT, / LG. 93-0 LOCKING ARM ASSEMBLY A 3 BEARING, SELF LUBE, / DIA. X / LG. B 03003 BOLT, 3/8 - X -/ GRADE 8 C 900- HEX NUT, 3/8 - D 9033-0 NORD-LOCK WASHER, 3/8 - M0 7 38 TORSION SPRING, LH 8 0300 ROLL PIN, /8 X LG. 9 097-0 BEARING, SELF LUBE, 3/ DIA. X LG. 37
LH CHAIN ASSEMBLY (FOR STEEL PLATFORM) 3 3A ITEM QTY. DESCRIPTION PART NO. * + * + 30 REF CHAIN ASSEMBLY LH 887-03 887-0 CHAIN (GALVANIZED) 88-0 88-0 CLEVIS PIN, / X -7/8 LG. 903-0 3 TEAR DROP ASSEMBLY, LH 800-0 3A BEARING, SELF-LUBE 0078 COTTER PIN, /8 X -/ LG. 03077 KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, 3/ X.0 LG. REF! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/ or equipment damage could result if chains are only replaced one at a time. * PLATFORM + FLIPOVER DEPTH 38
RH CHAIN ASSEMBLY (FOR STEEL PLATFORM) 3A 3! ITEM QTY. DESCRIPTION CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/ or equipment damage could result if chains are only replaced one at a time. PART NO. * + * + 30 REF CHAIN ASSEMBLY RH 887-0 887-0 CHAIN (GALVANIZED) 88-0 88-0 CLEVIS PIN, / X -7/8 LG. 903-0 3 TEAR DROP ASSEMBLY, RH 800-0 3A BEARING, SELF-LUBE 0078 COTTER PIN, /8 X -/ 03077 KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, 3/ X.0 LG. REF * PLATFORM + FLIPOVER DEPTH 39
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/or equipment damage could result if chains are only replaced one at a time. REFER TO LH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM 7 B D 0 C A REFER TO FLIPOVER ASSEMBLY (FOR ALUMINUM PLATFORM) 8 REFER TO PLATFORM ASSEMBLY (ALUMINUM) 3 ( PLACES) 0 A D C B 7 8 9 3 REFER TO RH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM 0
ITEM QTY. PART NO. DESCRIPTION 000 NYLON LOCK NUT, / -3 3 RUBBER BUMPER 3 08-0 BOLT, 3/ -0 X -/8 LG. 9000- HEX HEAD SCREW, /8 - X -/ LG. 9-0G OPENER ASSEMBLY LH (GALVANIZED), 30 + 30 * 9-03G OPENER ASSEMBLY LH (GALVANIZED), 3 + 3 * 9-0G OPENER ASSEMBLY LH (GALVANIZED), + * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 9-0G OPENER ASSEMBLY RH (GALVANIZED), 30 + 30 * 9-0G OPENER ASSEMBLY RH (GALVANIZED), 3 + 3 * 9-0G OPENER ASSEMBLY RH (GALVANIZED), + * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 7 809 PIN 8 83-0 HINGE PIN 9 8-0 CONNECTOR BAR WELDMENT 9 (GALVANIZED) 8-03 CONNECTOR BAR WELDMENT 0 (GALVANIZED) 0 88-0 U-BOLT 30-0 LINK SPACER, LG. 30- LINK SPACER, / LG. 3 9033-0 FLANGE LOCK NUT, /8 - * PLATFORM + FLIPOVER DEPTH
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM) - Continued 9 8 0 9 8 ( PLACES) 7 ( PLACES) 7 0 9 8 ( PLACES) 3 ( PLACES) 8 9
ITEM QTY. PART NO. DESCRIPTION 9000- HEX HEAD BOLT, 3/8 - X -/ LG, GRADE 8 90003- HEX HEAD CAP SCREW, / -3 X -/ LG, GRADE 8 90003-0 SOCKET SCREW, / -3 X -/ LG, GRADE 8 7 90000- FLAT HEAD SOCKET SCREW, 3/8 - X -/ 8 9000 NYLON NUT, 3/8-9 9000 NYLON LOCK NUT, / -3 0 900-9 NUT, / -3 90000-0 FLAT WASHER, 3/8 8 90000- FLAT WASHER, / 3 9000- FLAT WASHER, 3/8 9003- FLAT WASHER, /8 900-9 LOCK WASHER, 3/ 9003-3 FLAT WASHER, / 7 9079-7 ROLL PIN, 3/ X LG. 8 90033- ROLL PIN, / X -/ LG. 9 9000 BEARING, SELF LUBE, -/ I.D. X -/ LG. 3
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/or equipment damage could result if chains are only replaced one at a time. REFER TO LH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM 7 B D 0 C A REFER TO FLIPOVER W/FIX RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) 8 REFER TO PLATFORM ASSEMBLY (ALUMINUM) 3 ( PLACES) 0 A D C B 7 8 9 3 REFER TO RH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM
ITEM QTY. PART NO. DESCRIPTION 000 NYLON LOCK NUT, / -3 3 RUBBER BUMPER 3 08-0 BOLT, 3/ -0 X -/8 LG. 9000- HEX HEAD SCREW, /8 - X -/ LG. 9-0G OPENER ASSEMBLY LH (GALVANIZED), 30 + 30 * 9-03G OPENER ASSEMBLY LH (GALVANIZED), 3 + 3 * 9-0G OPENER ASSEMBLY LH (GALVANIZED), + * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 9-0G OPENER ASSEMBLY RH (GALVANIZED), 30 + 30 * 9-0G OPENER ASSEMBLY RH (GALVANIZED), 3 + 3 * 9-0G OPENER ASSEMBLY RH (GALVANIZED), + * A 903-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 B 03080 COTTER PIN, /8 X LG. C 80-0 ANCHOR SHACKLE D 097-0 BEARING, SELF LUBE, 3/ DIA. X -3/8 LG. 7 809 PIN 8 83-0 HINGE PIN 9 8-0 CONNECTOR BAR WELDMENT 9 (GALVANIZED) 8-03 CONNECTOR BAR WELDMENT 0 (GALVANIZED) 0 88-0 U-BOLT 30-0 LINK SPACER, LG. 30- LINK SPACER, / LG. 3 9033-0 FLANGE LOCK NUT, /8 - * PLATFORM + FLIPOVER DEPTH
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM) - Continued 9 8 0 9 8 ( PLACES) 7 ( PLACES) 7 0 ( PLACES) 9 8 3 ( PLACES) 8 9
ITEM QTY. PART NO. DESCRIPTION 9000- HEX HEAD BOLT, 3/8 - X -/ LG, GRADE 8 90003- HEX HEAD CAP SCREW, / -3 X -/ LG, GRADE 8 90003-0 SOCKET SCREW, / -3 X -/ LG, GRADE 8 7 90000- FLAT HEAD SOCKET SCREW, 3/8 - X -/ 8 9000 NYLON NUT, 3/8-9 9000 NYLON LOCK NUT, / -3 0 900-9 NUT, / -3 90000-0 FLAT WASHER, 3/8 8 90000- FLAT WASHER, / 3 9000- FLAT WASHER, 3/8 9003- FLAT WASHER, /8 900-9 LOCK WASHER, 3/ 9003-3 FLAT WASHER, / 7 9079-7 ROLL PIN, 3/ X LG. 8 90033- ROLL PIN, / X -/ LG. 9 9000 BEARING, SELF LUBE, -/ I.D. X -/ LG. 7
PLATFORM ASSEMBLY (ALUMINUM) 3 REF ITEM QTY. PART NO. DESCRIPTION REF 879-03 PLATFORM, 9 WIDE VEHICLE 879-3 PLATFORM, 0 WIDE VEHICLE 03033 NUT /8-8 8007 BRACKET 3 90000- FLAT HEAD SOCKET SCREW, 3/8 - X -/ LG. 9007-0 HEX HEAD SCREW, /8-8 3 9000 LOCK NUT, 3/8-9033-09 LOCK WASHER, /8 8
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FLIPOVER ASSEMBLY (ALUMINUM) 9 0 REF 3 REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) 0 9 8 7 3 0
ITEM QTY. DESCRIPTION REF PART NO. 30 DEEP 3 DEEP DEEP FLIPOVER, 9 WIDE VEHICLE 8879-0 8879-0 8879-03 FLIPOVER, 0 WIDE VEHICLE 8879-0 8879-0 8879-0 BUMPER 78-0 BUTTON SCREW, / -8 X -/ LG. 90000-3 LOCK NUT, / -8 9000 FLAT WASHER, / 9003-0 BUTTON HEAD SCREW, 3/8 - X -/ LG, GRADE 8 9000-3 SOCKET HEAD SCREW, 3/8 - X -/ LG, GRADE 8 9000-0 7 LOCK NUT, 3/8-9000 8 FLAT WASHER, 3/8 90000-0 9 LOCK WASHER, / X / THICK 900-0 FLASHING SAFETY LIGHT 9070 BUTTON SCREW, / -0 X -/ 90079-08
FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM) 7 3 REF ITEM QTY. DESCRIPTION 7 PART NO. 3 3 DEEP DEEP REF FLIPOVER, 9 WIDE VEHICLE 8870-0 8870-03 FLIPOVER, 0 WIDE VEHICLE 8870-0 8870-0 BUMPER 78-0 BUTTON SCREW, / -8 X -/ LG. 90000-3 LOCK NUT, / -8 9000 FLAT WASHER, / 9003-0 LOCK WASHER, / X / THICK 900- FLASHING SAFETY LIGHT 9070 7 BUTTON SCREW, / -0 X -/ 90079-08
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ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) (3 PLACES) 3 (3 PLACES) (3 PLACES) 3 (3 PLACES) 3 (3 PLACES) 0 8 7 D 8 (3 PLACES) C A B 9 9 9A
ITEM QTY. PART NO. DESCRIPTION REF 803-9 803-0 AL RET. RAMP ASSEMBLY, (9 WIDE VEH) (GALVANIZED) AL RET. RAMP ASSEMBLY, (0 WIDE VEH) (GALVANIZED) 97-0 ALUMINUM RAMP X 7 LG. (9 WIDE VEH) 97-07 ALUMINUM RAMP X 80 LG. (0 WIDE VEH) 3-0 HINGE ASSEMBLY, LH (GALVANIZED) 3 9000- FLAT WASHER, 3/8 0309 NYLON LOCK NUT, 3/8-9033-0 RUBBER BUMPER 3 90000- SCREW, FLAT SOCKET HEAD, 3/8 - X -/ LG. 8 3 90000- SCREW, FLAT SOCKET HEAD, 3/8 - X -/ LG. 9 8 PIN WELDMENT 0 9-0 HINGE ASSEMBLY, RH (GALVANIZED) 90033- ROLL PIN, / X -/ LG. 38 PIN WELDMENT 3 3 BEARING, SELF LUBE, DIA. X LG. 9077-0 ROLL PIN, 3/8 X LG. 77 PIN WELDMENT, / LG. 93-0 LOCKING ARM ASSEMBLY A 3 BEARING, SELF LUBE, / DIA. X / LG. B 03003 BOLT, 3/8 - X -/ GRADE 8 C 900- HEX NUT, 3/8 - D 9033-0 NORD-LOCK WASHER, 3/8 - M0 7 38 TORSION SPRING, LH 8 0300 ROLL PIN, /8 X LG. 9 39 LOCKING CAM 9A 097-0 BEARING, SELF LUBE, 3/ DIA. X LG.
LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) 3 3A ITEM QTY. PART NO. DESCRIPTION REF 887-03 CHAIN ASSEMBLY LH 88-0 CHAIN 903-0 CLEVIS PIN, / X -7/8 LG. 3 800-0 TEAR DROP ASSEMBLY, LH 3A 0078 BEARING, SELF-LUBE 03077 COTTER PIN, /8 X -/ LG. REF KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, 3/ X 7/ LG.! CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/ or equipment damage could result if chains are only replaced one at a time.
RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) 3A 3! ITEM QTY. PART NO. DESCRIPTION REF 887-0 CHAIN ASSEMBLY RH 88-0 CHAIN 903-0 CLEVIS PIN, / X -7/8 LG. 3 800-0 TEAR DROP ASSEMBLY, RH 3A 0078 BEARING, SELF-LUBE 03077 COTTER PIN, /8 X -/ CAUTION MAXON recommends replacing LH & RH platform support chains as a set. Possible harm to users or bystanders and/ or equipment damage could result if chains are only replaced one at a time. REF KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, 3/ X 7/ LG. 7
HYDRAULIC COMPONENTS SECTION DUAL PUMP ASSEMBLY 0 3 0 8 7 9 0 3 3 REFER TO BOX ASSEMBLY FOR DUAL PUMPS 8
ITEM QTY. PART NO. DESCRIPTION REF - 83080-0 DUAL PUMP ASSEMBLY (BMRSD) 907-0 POWER UP TUBE ASSEMBLY, / 33 FLOW DIVIDER 3 9073-0 STRAIGHT CONNECTOR, #8 00 ELBOW, 90, SAE 37, JIC#8-M & JIC#8-F UNION, BULKHEAD, SAE 37 FLARE TWIN NUT, BULKHEAD, SAE 37 FLARE TWIN 7 90000-0 FLAT WASHER, 3/ 8 9007 ELBOW, JIC # M-F SW 9 9008 NUT, BULKHEAD, JIC# 0 90000- FLAT WASHER, 7/ X / THICK 9009 STRAIGHT UNION JIC# 9070-0 POWER CLOSE TUBE ASSEMBLY, / 3 9079 STRAIGHT CONNECTOR, F/S # O-RING # M-M 909-0 POWER OPEN TUBE ASSEMBLY, / 908 STRAIGHT ELBOW, F/S #8 O-RING # M-M 9
DUAL PUMP ASSEMBLY - Continued 7 7 REFER TO VDC POWER UNIT (POWER DOWN) 8 ( PLACES) 3 30 A 33 3 3 8 9 7 REFER TO VDC POWER UNIT (NO MANIFOLD) 7 0 ( PLACES) 9 ( PLACES) 0
ITEM QTY. PART NO. DESCRIPTION 90-0 PUMP TO PUMP TUBE ASSEMBLY, 3/8 7 3 90707-0 ELBOW, NPSC, SAE # F/S O-RING M-M 8 39 CAP SCREW, 3/8 - X -3/ LG. 9 39 LOCK WASHER, 3/8 0 9080-0 O-RING 883-0 SPIN-ON OIL FILTER (HEAD & CARTRIDGE) A FILTER (SPIN-ON CARTRIDGE) 9073-0 ELBOW, # M O-RING, 3/8 M NPT 3 90-0 OIL FILTER TUBE ASSEMBLY, 3/8 9003- FLAT WASHER, 9/ 9008 NUT, BULKHEAD JIC# 90 ELBOW, 90, SAE 37, JIC # M-F 7 9000 STRAIGHT UNION JIC# 8 900-0 POWER DOWN TUBE ASSEMBLY, 3/8 9 9073 STRAIGHT CONNECTOR, # 30 9070-0 LONG CONNECTOR, NPSC SAE # 3 90708-0 ELBOW, NPSC, SAE # O-RING M-F SWIVEL 3 87-0 DECAL, UNFOLD 33 87-0 DECAL, FOLD
SINGLE PUMP ASSEMBLY 0 3 0 8 7 9 0 3 3 REFER TO BOX ASSEMBLY FOR SINGLE PUMP
ITEM QTY. PART NO. DESCRIPTION REF - 83080-0 DUAL PUMP ASSEMBLY (BMRSD) 938-0 POWER UP TUBE ASSEMBLY, / 33 FLOW DIVIDER 3 9070-0 ELBOW, NPSC, SAE #8 F/S O-RING M-M 00 ELBOW, 90, SAE 37, JIC#8-M & JIC#8-F UNION, BULKHEAD, SAE 37 FLARE TWIN NUT, BULKHEAD, SAE 37 FLARE TWIN 7 90000-0 FLAT WASHER, 3/ 8 9007 ELBOW, JIC # M-F SW 9 9008 NUT, BULKHEAD, JIC# 0 90000- FLAT WASHER, 7/ X / THICK 9009 STRAIGHT UNION JIC# 938-0 POWER CLOSE TUBE ASSEMBLY, / 3 9079 STRAIGHT CONNECTOR, F/S # O-RING # M-M 938-0 POWER OPEN TUBE ASSEMBLY, / 908 STRAIGHT ELBOW, F/S #8 O-RING # M-M 3
SINGLE PUMP ASSEMBLY - Continued REFER TO VDC POWER UNIT (POWER DOWN) 8 7 9 8 30 A 3 3 9 3 0 7
ITEM QTY. PART NO. DESCRIPTION 90708-0 ELBOW, NPSC, SAE # O-RING M-F SWIVEL 7 90707-0 ELBOW, NPSC, SAE # F/S O-RING M-M 8 39 CAP SCREW, 3/8 - X -3/ LG. 9 39 LOCK WASHER, 3/8 0 9080-0 O-RING 883-0 SPIN-ON OIL FILTER (HEAD & CARTRIDGE) A FILTER (SPIN-ON CARTRIDGE) 9073-0 ELBOW, # M O-RING, 3/8 M NPT 3 938-0 OIL FILTER TUBE ASSEMBLY, 3/8 9000 FLAT WASHER, 9/3 9008 NUT, BULKHEAD JIC# 90 ELBOW, 90, SAE 37, JIC # M-F 7 9000 STRAIGHT UNION JIC# 8 9383-0 POWER DOWN TUBE ASSEMBLY, 3/8 9 9073 STRAIGHT CONNECTOR, # 30 9070-0 LONG CONNECTOR, NPSC SAE # 3 87-0 DECAL, UNFOLD 3 87-0 DECAL, FOLD
VDC POWER UNIT CAUTION To prevent damage to metal case starter solenoid, hold bottom terminal nut securely when loosening and tightening top terminal nut. Do not over-tighten the terminal nuts. For the / load terminals, torque nuts 3-0 lbs.-in. Torque the nuts on #0-3 control terminals -0 lbs.-in. CAUTION To prevent damage when installing -way valves, torque valve cartridge nut to 30 lbs.-in. max. (NOT SHOWN) 0 SOCKET HEAD SCREW (REF) 8 0 3 3, 7 (NOT SHOWN) (BETWEEN MANIFOLD & DRIVE PLATE) 9
ITEM QTY. PART NO. DESCRIPTION REF 8308-0 VDC POWER UNIT 0 OIL SEAL, PUMP (NOT SHOWN) 8308-0 MANIFOLD ASSEMBLY 3 830-0 PUMP ASSEMBLY (MODEL 0) 88 O-RING, RESERVOIR (NOT SHOWN) 8337-0 MOTOR, VDC, H.D. 9009 VALVE, POS-3 WAY, WITH COIL 7 9000 O-RING (NOT SHOWN) 8 90033 CHECK VALVE 9 830-0 FILTER, PUMP INLET 0 9003 VALVE CARTRIDGE, WAY 900 VALVE CARTRIDGE, WAY 909 RELIEF VALVE (RAISE & UNFOLD/FOLD, 00 PSI) 3 8080-0 SWITCH, SOLENOID ASSEMBLY, VDC 800 CABLE 90738-0 RELIEF VALVE (LOWERING, 00 PSI) 83083-0 FLOW CONTROL VALVE, GPM 7
VDC POWER UNIT (PUMP, NO MANIFOLD) (, 7 NOT SHOWN) SERIAL PLATE (REF) 3 ITEM QTY. PART NO. DESCRIPTION REF 8300-0 VDC POWER UNIT (NO MANIFOLD) 8337-0 MOTOR, VDC HD 830-0 PUMP ASSEMBLY, 0 3 830-0 FILTER, PUMP INLET 8080-0 SWITCH, SOLENOID ASSEMBLY, VDC 800 CABLE ASSEMBLY 0 OIL SEAL (SHAFT SEAL, NOT SHOWN) 7 9000 O-RING (NOT SHOWN) 8
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BOX ASSEMBLY FOR DUAL PUMPS 0 7 9 ( PLACES) 9 PART OF ITEM 7 8 7 7 8 9 SIGHT GLASS (REF) 0 3 3 8 70
ITEM QTY. PART NO. DESCRIPTION REF 8308-0 BOX ASSEMBLY, DUAL PUMP (BMRSD) 80-0 COVER WELDMENT GROMMET, 3/ 3-0 RUBBER SEAL, 0 LG. 90 BUMPER, / X 3/ X 3/8 339 FILLER 3 37 CABLE TIE MOUNTING BASE 7 379 LATCH 8 7 PLUG, / (MAGNETIZED) 9 83 DECAL, PUMP SELECTOR SWITCH 0 330-0 DECAL, HYDRAULIC FLUID LEVEL (BMR) 73-0 DECAL, GROUND STUD 03009 BOLT, #0- X / LG. 3 030937 HEX PLUG, / 90000-3 SHOULDER SCREW, / X / LG. 90003 NYLON NUT, #0-90000- FLAT WASHER, #0 X /3 THICK 7 9003- FLAT WASHER, 3/8 8 900- LOCK WASHER, 3/8 X 3/3 THICK 9 900- HEX HEAD NUT, 3/8-0 9000-3 BLIND RIVET, 3/ X 9/ 8893-0 DECAL, POWER DOWN ON-DEMAND 7
BOX ASSEMBLY FOR SINGLE PUMP 8 9 7 3 PART OF ITEM ( PLACES) SIGHT GLASS (REF) 3 0 7 7
ITEM QTY. PART NO. DESCRIPTION REF 830-0 BOX ASSEMBLY, SINGLE PUMP (BMRSD) 808-00 COVER WELDMENT 379 LATCH 3-0 RUBBER SEAL, 00 LG. 339 FILLER 03009 BOLT, #0- X / LG. 030937 HEX PLUG, / 7 7 PLUG, / (MAGNETIZED) 8 9000-3 BLIND RIVET, 3/ X 9/ 9 90 BUMPER, / X 3/ X 3/8 0 903 SEMI-TUBULAR RIVET 330-0 DECAL, HYDRAULIC FLUID LEVEL (BMR) 73-0 DECAL, GROUND STUD 3 GROMMET, 3/ 9003- FLAT WASHER, 3/8 900- LOCK WASHER, 3/8 X 3/3 THICK 900- HEX HEAD NUT, 3/8-7 8893-0 DECAL, POWER DOWN ON-DEMAND 73
HYDRAULIC COMPONENTS LEFT CYLINDER A D- B C 3 D-3 D D- 7,7A B 7,7A 9 C A 3 0-7/8 (SEE NOTE) RIGHT CYLINDER 8B REFER TO CARRIER GUARD MOUNTING 8,8C 8A 3 CAUTION To prevent damage to hose assembly, item 9, make sure hose is relaxed inside the carrier guard before tightening hose connections. Connectors on each end of the hose must be loose to relax the hose. Hold swivel nut and pivot connector to align each end of the hose. When the hose is relaxed, make connections & torque each connector to 7. lb-ft. NOTE: The twin line hose fi ttings, with -7/8 offset, must be connected to cylinder. 7
ITEM QTY. PART NO. DESCRIPTION 907 ELBOW, 3/8 X / M-M REF HYDRAULIC LOCK VALVE A 908 ELBOW STRAIGHT, FACE SEAL #8, O-RING, # M-M B 0 ELBOW 90, O-RING, # M-M / NPTF C 93-0 VALVE ASSEMBLY, PRESSURE COMPENSATED, 3 GPM D 8999-0 HYDRAULIC LOCK VALVE ASSEMBLY D- 908-0 COIL, VDC D- 9080-0 VALVE CARTRIDGE (WP) D-3 9080-0 NUT, CARTRIDGE VALVE 3 809-0 FACE SEAL TUBE ASSEMBLY, RETURN LINE 808-0 FACE SEAL TUBE ASSEMBLY, LIFT LINE 90830-0 ELBOW 90, FACE SEAL, #8 M-M 8008-0 TUBE ASSEMBLY 7 7A REF 803-0 803-0 803SK-0 COMB 803SK-0 COMB CYLINDER, -3/ BORE X 3-/8 STROKE (BMRSD-3/-) CYLINDER, BORE X 3-/8 STROKE (BMRSD-/-) SEAL KIT (COMBINATION, BMRSD-3/-) SEAL KIT (COMBINATION, BMRSD-/-) 8 8-0 CYLINDER ASSEMBLY, -/ BORE, -3/ STROKE 8A 37 BEARING, SELF LUBE DIA. I.D. X LG. 8B 9079 CONNECTOR, FACE SEAL #, O-RING, # M-M 8C 9000 SEAL KIT (CYLINDER) 9 8-0 HOSE, TWIN LINE, OPENING & CLOSING 0 88-0 RUBBER SPACER 9089-0 ELBOW 90, FACE SEAL, # M-M 9079-0 UNION, ELBOW, FACE SEAL #M-#M 90 DEG 3 900 TEE, UNION 3/8 FACE SEAL MALE, -JLO 7
HYDRAULIC COMPONENTS - Continued LEFT CYLINDER 8 0 0 0 0 0 RIGHT CYLINDER 0 REFER TO CARRIER GUARD MOUNTING 0 7 9 9 7
ITEM QTY. PART NO. DESCRIPTION 9-0 HP HOSE /, 00 LG. 9-03 HP HOSE /, LG. 803-0 HP HOSE 3/8, LG. (3 INSTALLATION) 803-03 HP HOSE 3/8, 9 LG. (0 INSTALLATION) 803-3 HP HOSE 3/8, LG. ( INSTALLATION) 803-0 HP HOSE 3/8, 3 LG. (0 INSTALLATION) 803-09 HP HOSE 3/8, LG. (8 INSTALLATION) 803-0 HP HOSE 3/8, LG. (3 INSTALLATION) 803-0 HP HOSE 3/8, 7 LG. (0 INSTALLATION) 7 803- HP HOSE 3/8, 33 LG. ( INSTALLATION) 803-0 HP HOSE 3/8, 39 LG. (0 INSTALLATION) 803-0 HP HOSE 3/8, 90 LG. (8 INSTALLATION) 809-0 HP HOSE /, 3 LG. (3 INSTALLATION) 809-0 HP HOSE /, LG. (0 INSTALLATION) 8 809-0 HP HOSE /, LG. ( INSTALLATION) 809-03 HP HOSE /, 8 LG. (0 INSTALLATION) 809-0 HP HOSE /, 38 LG. (8 INSTALLATION) 803-0 HP HOSE /, LG. (3 INSTALLATION) 803-0 HP HOSE /, 88 LG. (0 INSTALLATION) 9 803-09 HP HOSE /, 8 LG. ( INSTALLATION) 803-03 HP HOSE /, 308 LG. (0 INSTALLATION) 803-0 HP HOSE /, 0 LG. (8 INSTALLATION) 0 907-0 O-RING, # (/ FACE SEAL TUBE-END) 7 907-0 O-RING, # (3/8 FACE SEAL TUBE-END) 907-03 O-RING, #8 (/ FACE SEAL TUBE-END) 77
TO VEHICLE WIRING HARNESS ELECTRICAL COMPONENTS SECTION ELECTRICAL COMPONENTS R P STOP, TURN & TAILLIGHTS STOP, TURN & TAILLIGHTS LH COLUMN LEFT CYLINDER RH COLUMN RIGHT CYLINDER TO VEHICLE WIRING HARNESS P0 P7 3 P8 R8 8 PUMP BOX R P 9 R R ALIGN MARKS ALIGNING ROUND CONNECTORS OPTIONAL BATTERY BOX GROUND CABLE (REF) P P 7 P9 R9 P R 78
NOTE: MAXON recommends using dielectric grease on all electrical connections. ITEM QTY. PART NO. DESCRIPTION 90-0 HARNESS, MOLDED RH 8-0 CABLE FLEXIBLE, MOLDED 3 8-0 SWITCH & CABLE, MOLDED 90-0 HARNESS ASSEMBLY, STOP/TAIL LIGHTS 8-0 CABLE, MOLDED, 90 LG. 900 SWITCH SEAL BOOT, HALF-TOGGLE 7 8-0 HARNESS INTCON, POWER DOWN, MOLDED 8 8-0 CONTROL BOX, POWER DOWN, POWER OPEN 83-0 CABLE EXTENSION, MOLDED, 3 LG. 9 83-03 CABLE EXTENSION, MOLDED, 7 LG. 83-0 CABLE EXTENSION, MOLDED, 7 LG. 83-0 CABLE EXTENSION, MOLDED, 33 LG. 79
ELECTRICAL COMPONENTS - DUAL PUMP BOX, 3 ( PLACES) 0 3,, 3 8 9 9, 0, NOTE: MAXON recommends using dielectric grease on all electrical connections. 9 7 9, 0, 7, 8,, ( PLACES) 80
ITEM QTY. PART NO. DESCRIPTION REF 83080-0 DUAL PUMP ASSEMBLY (BMRSD) 3 0780 TIE, PLASTIC 7 LG. 380-0 GASKET, CONNECTOR ( PIN) 3 79 CIRCUIT BREAKER, 0 AMP 88-0 SWITCH ASSEMBLY (POWER DOWN ON DEMAND) 8-0 CABLE ASSEMBLY, GA, 8 LG. 8-0 CABLE ASSEMBLY, GA, LG. 7 80-0 CABLE ASSEMBLY, GA, 0-/ LG. 8 80-0 CABLE ASSEMBLY, GA, -/ LG. 9 83-0 WIRE ASSEMBLY, GA, 7 LG. 0 8308-0 HARNESS, DUAL PUMP (BMRSD) 9077-0 TOGGLE SWITCH (PUMP SELECTOR) 900709-08 PAN HEAD SCREW, #-0 X / LG. 3 90007 LOCK NUT, NYLON, #-0, GRADE 8 90073- PAN HEAD SCREW, 0 - X / LG. 8 903-0 FLAT WASHER, #0 (STAINLESS STEEL) 90003 NYLON NUT, #0-7 9090-0 SWITCH, MASTER DISCONNECT 8 909-0 O-RING 9 900009- CAP SCREW, / -8 X /8 LG, GRADE 8 0 90000-8 FLAT WASHER, / X / THICK 900-3 LOCK WASHER, / X / THICK, GRADE 8 9003-07 FLAT WASHER, #0 3 90073-09 PAN HEAD SCREW, #0- X LG. 8
ELECTRICAL COMPONENTS - SINGLE PUMP BOX, ( PLACES) 8 7 9 0, 7, 8 ( PLACES), 3 NOTE: MAXON recommends using dielectric grease on all electrical connections. 3 8
ITEM QTY. PART NO. DESCRIPTION REF 8330-0 SINGLE PUMP ASSEMBLY (BMRSD) 0780 TIE, PLASTIC 7 LG. 87 MASTER SWITCH, O-RING SEALED SHAFT 3 87 PLATE, SWITCH FACE 8380-0 GASKET, CONNECTOR ( PIN) 79 CIRCUIT BREAKER, 0 AMP 80-0 CABLE ASSEMBLY, GA, 0-/ LG. 7 8-0 CABLE ASSEMBLY, GA, LG. 8 833-0 HARNESS, SINGLE PUMP (BMRSD) 9 83-0 WIRE ASSEMBLY, GA, 7 LG. 0 88-0 SWITCH ASSEMBLY (POWER DOWN ON DEMAND) 90073-09 PAN HEAD SCREW, #0- X LG. 903-0 FLAT WASHER, #0 (STAINLESS STEEL) 3 90003 LOCK NUT, #0-900709-08 PAN HEAD SCREW, #-0 X / LG. 90007 LOCK NUT, #-0, GRADE 8 900009- CAP SCREW, / -8 X /8 LG, GRADE 8 7 900-3 LOCK WASHER, / X / THICK, GRADE 8 8 90000-8 FLAT WASHER, / X / THICK 83
ELECTRICAL COMPONENTS - BATTERY BOX 3 (GROUND CABLE TO PUMP BOX) VOLT BATTERY CONNECTIONS (-) BATTERY CABLE TO COMMON GROUND CHARGE LINE TO TRUCK OR TRACTOR BATTERY (POWER CABLE WITH FUSE TO PUMP BOX) (IN PARTS BOX) NOTE: MAXON recommends using dielectric grease on all electrical connections. ITEM QTY PART NO. DESCRIPTION 73 CIRCUIT BREAKER 0 AMP 8-07 CABLE ASSEMBLY, GA,8 LG. 3 8-0 CABLE ASSEMBLY, GA, 7 LG. 87- CABLE ASSEMBLY, GA, 0 LG 887-0 CABLE ASSEMBLY, GA, 00 AMP, LG. 8
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BATTERY BOX ASSEMBLY! WARNING Explosive hydrogen gas from charging batteries can accumulate in battery box if not vented from the box. To prevent hydrogen gas from accumulating, ensure the 3 ventilation holes in battery box are not plugged or covered. VENTILATION HOLES 9 (3 PLACES) 0 (3 PLACES) 8 (3 PLACES) (3 PLACES) ROD ANCHOR POINT (REF) (3 PLACES),, 3 7 3 ( PLACES) REFER TO BATTERY BOX ( PLACES) ( PLACES), 3, ( PLACES) 8
ITEM QTY PART NO. DESCRIPTION 93-0G BATTERY MOUNT PLATE WELDMENT, GALVANIZED 9003- FLAT WASHER, 9/ 3 900-7 LOCK WASHER, 9/ 900033- CAP SCREW, / -0 X -/ LG, GRADE 8 900-0 HEX NUT, / -0 3 77-0 ROD, L-SHAPE BATTERY HOLD DOWN 7 079 BRACKET (BATTERY HOLD DOWN) 8 3 9003-0 FLAT WASHER, / 9 3 9000 HEX NUT, / -8, GRADE 8 0 3 900-3 LOCK WASHER, #0 9003-09 FLAT WASHER, / 90000- PAN HEAD SCREW, / -0 X LG. 3 90000 LOCK NUT, / -0 873-0 MANUAL RESET BRACKET 90000- PAN HEAD SCREW, / -0 X 3/ LG. 73 CIRCUIT BREAKER, 0 AMP (MANUAL RESET) 87
BATTERY BOX (3 PLACES) ( PLACES) ( PLACES) 7 3 ( PLACES) 9 0 ( PLACES) 3 8 8 88
ITEM QTY PART NO. DESCRIPTION REF 9-0 BATTERY BOX 9-0 BOX 9080-03 PLUG, / 3 9080-08 PLUG, -/ 9080-07 PLUG,.7 8-0 GROMMET, 98-0 COVER 7 90893-0 RUBBER LATCH 8 9089-0 FASTENING KNOB 9 888-0 BATTERY BOX HINGE STAINLESS STEEL 0 8 9037-03 BLIND RIVET, / X / -3/8 0 90338-0 WASHER, / 9080-0 PLUG, 9/ 3 90079-07 BUTTON HEAD SCREW, / -0 X LG 90337-0 LOCK NUT, / -0, NYLON 3 9080-0 PLUG, / 89