HYDROCON Standard Sealed Connectors Ratings: 2 & 3 Pole 10A 250V AC/DC 4 Pole 6A 250V AC/DC 6 & 7 Pole 3A 250V AC/DC 9 Pole 5A 150V AC/DC 25 Pole 1A 50V AC/DC Contact Resistance: <10m Ohms (2-9 Pole) <5m Ohms (25 Pole) Insulation Resistance: >10 4 M Ohms @ 500V DC (2-9 Pole) AC Breakdown Voltage: 4kV Pole - Pole (2-9 Pole) 6kV Poles - Panel (Low Profile Flange & Chassis Types 2-9 Pole) 7.5kV Poles - Panel (Other Types 2-9 Pole) Operating Temp Range: -20 o C to +70 o C Sealing: IP68, BS 5490 : 1977 Tested@ 15lbs/sq. in. (10m depth) for 2 weeks BS 60529 : 1992 Tested@ 150lbs/sq. in. (100m depth) for 12 Hrs Materials: Body Moulding Glass Filled Nylon, UL94HB (2-9 Pole) & Inserts: Nylon, UL94VO (25 Pole Inserts) Contacts: Brass, Nickel Plated (2-7 Pole) Copper Alloy, Tin Plated (9 Pole) Copper Alloy, Gold Plated (25 Pole) 0.1mm on Nickel BNC Inserts: Brass, Nickel Plated BNC Contacts: Brass, Silver Plated Cable Acceptance: 6-8mm Overall diameter Standard 2-9 Pole, Optional 25 Pole 3.5-5mm Overall diameter Optional 2-9 Pole, Optional 25 Pole 5-7mm Overall diameter Optional 2-9 Pole, Optional 25 Pole 7-9mm Overall diameter Optional 2-9 Pole, Standard 25 Pole 50 Ohms - RG58/CU, URM43, URM76 BNC 75 Ohms - URM70 BNC Terminations: Screw Terminal 2-7 Pole Crimp Contacts (24--26AWG) 9 Pole Crimp and Solder Contact (24-28AWG) 25Pole Crimp BNC Approvals: CSA, UL, VDE Reg.-Nr. 1549 Tightening Torques Flex mounting/in-line: Gland nut: 1.13Nm (10lbf.in.) Panel/Chassis Mounting: Rear fixing nut: 1.7Nm (15lbf.in.) Surface/Bulkhead and Low Profile Flange Mounting: 4 fixing screws (using supplied washers) 0.34Nm (3lbf.in.) Sealing Caps/Locking Ring: 1.13Nm (10lbf.in.) Page 1 of 10
HYDROCON Standard Sealed Connectors Flex Mounting Flex Mounting In-Line Connector Chassis Mounting Bulkhead/Surface Mounting Flex Number of HydroCon Part Number Poles Plug Socket 2 HPX0736/P HPX0736/S 3 HPX0731/P HPX0731/S 4 HPX0748/P HPX0748/S 6 HPX0739/P HPX0739/S 7 HPX0745/P HPX0745/S 9* HPX0728/P HPX0728/S 25** HPX0820/P HPX0820/S 50Ohm BNC HPX0742/P/50Ohm 75Ohm BNC HPX0742/P/75Ohm Number of HydroCon Part Number Poles Plug Socket 2 HPX0737/P HPX0737/S 3 HPX0732/P HPX0732/S 4 HPX0749/P HPX0749/S 6 HPX0740/P HPX0740/S 7 HPX0746/P HPX0746/S 9* HPX0729/P HPX0729/S 25** HPX0821/P HPX0821/S 50Ohm BNC HPX0743/S/50Ohm 75Ohm BNC HPX0743/S/75Ohm Number of HydroCon Part Number Poles Plug Socket 2 HPX0735/P HPX0735/S 3 HPX0730/P HPX0730/S 4 HPX0747/P HPX0747/S 6 HPX0738/P HPX0738/S 7 HPX0744/P HPX0744/S 9* HPX0727/P HPX0727/S 25** HPX0822/P HPX0822/S 50Ohm BNC HPX0741/S/50Ohm 75Ohm BNC HPX0741/S/75Ohm Number of HydroCon Part Number Poles Plug Socket 2 HPX0735/P HPX0735/S 3 HPX0730/P HPX0730/S 4 HPX0747/P HPX0747/S 6 HPX0738/P HPX0738/S 7 HPX0744/P HPX0744/S 9* HPX0727/P HPX0727/S 25** HPX0822/P HPX0822/S 50Ohm BNC HPX0741/S/50Ohm 75Ohm BNC HPX0741/S/75Ohm Low Profile Flange Mounting Number of HydroCon Part Number Poles Plug Socket 2 HPX0764/P HPX0764/S 3 HPX0765/P HPX0765/S 4 HPX0766/P HPX0766/S 6 HPX0767/P HPX0767/S 7 HPX0768/P HPX0768/S 9* HPX0769/P HPX0769/S 25** HPX0824/P HPX0824/S 50Ohm BNC HPX0763/S/50Ohm 75Ohm BNC HPX0763/S/75Ohm * Crimp Pins and Sockets supplied loose with Connector (Contact EuroComp for BNC Crimp Tools and Assembly Mandrel) ** Pins supplied in packs of 10: Crimp Pins HSA3180, Crimp Sockets HSA3179, Solder Pins HSA3180/1, Solder Sockets HSA3179/1. Insertion and Extraction Tool - HPN13027. Crimp Tool - HPN13170. Page 2 of 10
HYDROCON Standard Sealed Connectors 25 way Inserts (Assembled) Cap Assembly Tools HPX0733 fits all other types HPX0734 for Flex Mounting Types BNC Inserts HPX0734 HPX0733 H12237 provides additional cable support. Suitable for 5-7mm and 7-9 cables. H12237 Cable Support Accessory H12855 for chassis mounting types only. H12855 Boot for Chassis Mounting H13027 Insertion and Extraction Tool for 25 way only Cable Acceptance (2-25 Pole) HydroCon Part Number To Order Glands Seperately (Standard w/2-9 Pole Connectors) H12023 (Black) O.D. of Cable = 6-8mm HydroCon #/04 H12023/5 (Grey) O.D. of Cable = 3.5-5mm HydroCon #/05 H12023/1 (White) O.D. of Cable = 5-7mm HydroCon #/07 H12023/2 (Yellow) (Standard w/25 Pole Connectors) O.D. of Cable = 7-9mm Example: HPX0731/P/07 = Cable acceptance O.D. 7-9mm Page 3 of 10
HYDROCON Sealed In-Line Cable Joiner HPX0777 Sealed In-Line Cable Joiner (Assembled) Cable Acceptance HydroCon Part Number To Order Glands Seperately Standard (HPX0777) H12023 (Black) O.D. of Cable = 6-8mm HPX0777/04 H12023/5 (Grey) O.D. of Cable = 3.5-5mm HPX0777/05 H12023/1 (White) O.D. of Cable = 5-7mm HPX0777/07 H12023/2 (Yellow) O.D. of Cable = 7-9mm Example: HPX0777/07 = Cable acceptance O.D. 7-9mm Data Rating: 6A 250V AC Wire Termination: 3 way terminal block Cable Acceptance: 6-8 Overall Diameter Standard 3.5-5mm, 5-7mm & 7-9mm Overall Diameter available w/optional glands (see chart above) Sealing: IP68 to BS60529 : 1977 Operation Temperature Range: -20 Degrees C to +70 Degrees C Color: HPX0777 = Black (Standard) HPX0777/OR = Orange BNC Cable Types: 50 Ohm - RG58/CU, URM43 & URM76 For BNC Version - order HPX0777/50Ohm Page 4 of 10
HYDROCON Mini Sealed Connectors Ratings: Solder & Crimp Contacts: 5A 380V AC Screw Terminals 10A 250V AC Contact Resistance: <5m Ohms Insulation Resistance: >10 6 M Ohms @ 500V DC Voltage Proof: 2kV @ 50Hz Operating Temp Range: -20 o C to +70 o C Sealing: IP68, BS EN60529 : 1992 (Protection Classification) Materials: Body Moulding & Carriers: Nylon, UL94VO Contacts: Copper Alloy, Gold Plated, 0.1mm on Nickel BNC Types: Brass, Silver Plated Screw Terminal Contacts: Brass, Nickel Plated Cable Acceptance: 5-7mm Overall diameter Standard (see chart on page 4) 3.5-5mm Overall diameter Optional 6-8mm Overall diameter Optional 7-9mm Overall diameter Optional Example: HPX0777/07 = Cable acceptance O.D. 7-9mm Conductors: Solder & Crimp: 0.2-0.5mm 2 (20-24 AWG) 50 Ohms - RG58/CU, URM43, URM76 BNC 75 Ohms - URM70 BNC Screw Terminal: 1mm 2 max. (18 AWG) Typical Insertion Force: Solder & Crimp contacts: 3 Way - 1.1lbf 8 Way - 3.1 lbf Screw Terminal: 10lbf (44.4N) Typical Extraction Force: Solder & Crimp contacts: 3 Way - 1.1lbf 8 Way - 2.6lbf Screw Terminal: 7lbf (31N) Tightening Torques Flex mounting/in-line: Gland nut: 0.23Nm min. - 0.45Nm max. (2lbf.in. - 4lbf.in.) Panel/Chassis/Side Entry: Rear nuts: 0.7Nm min. - 1.7Nm max. (6.2lbf.in. - 15lbf.in.) Sealing Caps/Locking Ring: 0.23Nm min. - 1.13Nm max. (2lbf.in. - 10lbf.in.) Page 5 of 10
HYDROCON Mini Sealed Connectors HPX0800 Flex Mounting Body HPX0800 Contact Carriers See Page 7 Contacts See Page 7 Sealing Glands Std = 5-7mm O.D. of Cable For all other sizes, see page 4 HPX0801 Flex Mounting In-Line Body HPX0801 Contact Carriers See Page 7 Contacts See Page 7 Sealing Glands Std = 5-7mm O.D. of Cable For all other sizes, see page 4 HPX0802 Contact Carriers See Page 7 Contacts See Page 7 HPX0802 Panel/Chassis Mounting Body HPX0804/HPX0805 Contact Carriers See Page 7 Contacts See Page 7 HPX0805 with cap retainer HPX0804 w/o cap retainer HPX0805 Cable to Cable w/cap retainer HPX0803 Contact Carriers See Page 7 Contacts See Page 7 Note: Not available as BNC Type HPX0803 Panel/Chassis Mounting - Side Entry Page 6 of 10
HYDROCON Mini Sealed Connectors Screw Terminals Carriers shown fitted w/contacts Screw Terminals Way/Rating Socket Plug 3 way 10A 250V HSA3229 HSA3230 4 way 6A 250V HSA3242 HSA3241 6 way 3A 250V HSA3244 HSA3243 Contact Carriers Poles Solder Crimp 8 Black Grey Pin H12734/1 H12734 8 Black Grey Socket H12735/1 H12735 3 Black Grey Pin H12734/3/1 H12734/3 3 Black Grey Socket H12735/3/1 H12735/3 How to Order: 1) Body Type 2) Contact Carrier (Pin or Socket - Solder or Crimp), Contact Carrier 3 Way or BNC. 3) Pins or Sockets (Solder or Crimp) Supplied in Packs of 10. 4) Sealing Cap (if required) 5) Polarizing/Blanking Pins (if required) Supplied in Packs of 10. 6) Contact Insertion Tool (if required) 7) Crimping Tool (if required) Contacts, Polarising/Blanking Pins Contacts, Solder & Crimp Contacts Solder Crimp Pins HSA3148/1 HSA3148 Sockets HSA3149/1 HSA3149 Polarising/Blanking Pins HSA3147 Contact Insertion Tool* HSA3150 *Needed to insert contacts into carrier Crimping Tool HPNSA2800 HSA3147 Polarizing/Blanking Pins BNC (Assembled) BNC Ohms Contacts HydroCon # 50 Plug HSA3159/1 50 Socket HSA3157/1 75 Plug HSA3159 75 Socket HSA3157 HPX0810 Sealing Cap (for HPX0801 thru 0805*) HPX0811 Sealing Cap (for HPX0800** only) HPX0810 HPX0811 Sealing Caps *Ensure O Ring is placed on main male body thread. **Ensure O Ring is placed in cap. Page 7 of 10
HYDROCON Heavy Duty Connectors Ratings: Current Rating: 32A, per contact Contact Resistance: <10m Ohms (initial) Insulation Resistance: >10 6 M Ohms (@ 500V DC) Voltage Rating: 600V AC/DC, 50/60Hz Dielectric Strength: 2.2kV AC min Operating Temp Range: -40 o C to +85 o C Sealing: IP68, EN60529 Termination: Axial screw terminals Approvals: UL, VDE, BASEEFA (Zone II) pending Materials Body Moldings: Nylon Alloy Contacts: Machined Solid Brass, Nickel Plated O Rings: Nitrile Chassis Sealing Gasket: Silicone Rubber Flammability Rating: UL94V-0 UV Resistance: To EN5021-1996 Corrosion Resistance: To IEC68-2-11:1981 Cable Acceptance: 13-15mm Overall diameter Standard 7-13mm Overall diameter Optional (w/gland pack) Contact Accomodation: 2.5-4mm 2 conductor, single or multi-stranded Typical Insertion Force: TBA Typical Extraction Force: TBA Vibration Test: To EN60068-2-6:1995 Impact Resistance: To EN50021:1996 Drop Test: To EN50021:1996 Cable Retention Force: 15mm diameter, 120N 7m diameter, 80N Overall Dimensions (Mated): PX0911 + PX0921 230mm maximum PX0911 + PX0931 135mm maximum (to panel) PX0911 + PX0941 145mm maximum (to panel, mid point on flange) Tightening Torques Cable: Gland Nut: 1.69 Nm Chassis Mount: Nut: 2.25 Nm Flange & Bulkhead: Fixing Screws: 0.9 Nm SPECIFICATIONS = Provisional Data Only Page 8 of 10
HYDROCON Heavy Duty Connectors HPX0911/xx/x Flex Cable Connector HPX0911/05/P (Plug Shown) Flex Cable Connector HPX0911/xx/x (Standard w/2-5 Pole Connectors) Plug Socket -Mates with cable or panel mount styles HPX0911/02/P HPX0911/02/S -Positive, fast acting locking ring that HPX0911/03/P HPX0911/03/S can be turned with a gloved hand HPX0911/04/P HPX0911/04/S -Plug or socket versions HPX0911/05/P HPX0911/05/S HPX0921/xx/x In-Line Flex Cable Connector HPX0921/05/S (Socket Shown) In-Line Flex Cable Connector HPX0921/xx/x (Standard w/2-5 Pole Connectors) Plug Socket -Mates with HPX0911 Series HPX0921/02/P HPX0921/02/S -13-15mm Standard Cable diameter HPX0921/03/P HPX0921/03/S -7-13mm w/optional Glands HPX0980 HPX0921/04/P HPX0921/04/S -Plug or socket versions HPX0921/05/P HPX0921/05/S HPX0931/xx/x Chassis Mount Connector HPX0931/02/S (Socket Shown) Chassis Mount Connector HPX0931/xx/x (Standard w/2-5 Pole Connectors) Plug Socket -Mates with HPX0911 Series HPX0931/02/P HPX0931/02/S -High grade sealing gasket HPX0931/03/P HPX0931/03/S -3-7mm panel thickness HPX0931/04/P HPX0931/04/S -Anti-rotation keyway HPX0931/05/P HPX0931/05/S HPX0970 HPX0960 Sealing Caps for unmated connectors Accessories HydroCon P/N -Sealing Caps to maintain IP68 For HPX0911 Series HPX0960 rating for unmated Connectors For all other Series HPX0970 -Optional Gland Pack For HPX0921 Series HPX0980 Page 9 of 10
HYDROCON Heavy Duty Connectors HPX0941/xx/x Flange Mounting Connector HPX0941/05/S (Socket Shown) Flange Mounting Connector HPX0941/xx/x (Standard w/2-5 Pole Connectors) Plug Socket -Supplied w/high grade sealing gasket, HPX0941/02/P HPX0941/02/S sealing grommets, and 4 fixing screws HPX0941/03/P HPX0941/03/S to maintain IP68 rating to panel HPX0941/04/P HPX0941/04/S -Plug or socket versions HPX0941/05/P HPX0941/05/S HPX0950 Bulkhead Adaptor Moulding Flange Mounting Connector HPX0950 -For use w/flange mounting connector HPX0941, to give 45 or 90 degree angle -Supplied w/high grade sealing gasket, grommets and screws for fixing HPX0941 and to maintain IP68 rating to panel HPX0941 HPX941 & HPX950 Assembled Front View HPX0950 Flange Mounting Connector w/bulkhead Adaptor Moulding (shown assembled) Side Views 45 o Angle 90 o Angle Page 10 of 10