General information about the preparation General information about the preparation In order to facilitate the electrical connection of a tail lift, the preparation package for the tail lift cable harness can be ordered from the factory. More information on voltage guard levels is found in the Current consumption document. When using a dual battery system the equipment should not have a voltage guard. If there is a voltage guard, it should be deactivated or set to the lowest value. Vehicles manufactured as from September 2015 More information on the exact date is found under the heading Chassis conditions. For vehicles manufactured as from September 2015 the preparation package comprises the following (see connection options 1, 2 and 3): Connected switch S132 for tail lift activation Connected switch S152 for activation of load compartment lighting One fused signal for 2 rear facing position lamps at the top of the load compartment A warning appears in the instrument cluster when the tail lift is not in the parking position. Vehicles manufactured as from November 2007 For vehicles manufactured as from November 2007 the preparation package comprises the following (see connection options 1, 2 and 3): Connected switch S132 for tail lift activation Connected switch S152 for activation of load compartment lighting Two fused signals for side marker lamp Fused signal for work light For vehicles manufactured from 21 February 2008 onwards: A warning appears in the instrument cluster when the tail lift is not in the parking position. 22:10-145 Issue 1 en-gb 1 (22)
General information about the preparation Vehicles manufactured as from January 2005 For vehicles manufactured between January 2005 and October 2007 the preparation package comprises the following (see connection option 3): Connected switch S132 for tail lift activation Connected switch S152 for activation of load compartment lighting For vehicles manufactured up to and including January 2005 the preparation package comprises the following (see connection option 4): Connected switch S132 for tail lift activation Activation All switches are connected to +24 V. Vehicles manufactured as from September 2015 More information on the exact date is found under the heading Chassis conditions. Connect to the following: C158, which is a connector for the rear facing position lamps at the top of the load compartment and load compartment lighting. C159, which is a connector for the tail lift. C157, which is a 1-pin connector for the power supply which is fed from fuse F23. C152, which is a ground cable. Refer to the heading for information on pin numbering. Vehicles manufactured as from November 2007 For alternatives 1 and 2 the signals go via connector C494 and are then split between connector C486 for tail lift and connector C487 for lighting functions. For alternative 3 the signals go via connector C494 to connector C486. 22:10-145 Issue 1 en-gb 2 (22)
General information about the preparation For alternative 4, the signals go via connector C494 to connector C488. Refer to the heading for information on pin numbering. Indication Vehicles manufactured as from September 2015 More information on the exact date is found under the heading Chassis conditions. A warning appears in the instrument cluster when the tail lift is not in the parking position. The switches have built-in indicator lamps. The lamps only indicate that the switches have power and are closed, not that the tail lift or load compartment lighting are activated. Vehicles manufactured before September 2015 For vehicles manufactured from 21 February 2008 onwards a warning appears in the instrument cluster when the tail lift is not in the parking position. For vehicles manufactured between 23 October 2007 and 20 February 2008 a warning lamp comes on when the tail lift is not in the parking position. The switches have built-in indicator lamps. The lamps only indicate that the switches have power and are closed, not that the tail lift or load compartment lighting are activated. VDHH/VEHH To a certain degree connectors C486 and C159 are configured according to the VDHH/VEHH agreement 1. This applies to vehicles manufactured from 23 October 2007 onwards. Connect according to the instructions in options 1 and 2. 1. VEHH (Verband der in Europa tätigen Hubladebühnen Association of European tail lift manufacturers) is an association for manufacturers of lifting devices. 22:10-145 Issue 1 en-gb 3 (22)
Chassis conditions Chassis conditions Preparations from the factory Production site Chassis serial number Option Alternative Variant code 2015-09-07 - Cable harness for tail lift Cab and frame 3966C Södertälje 2 116 452 Cable harness for bodywork information in the With 3888A 2015-09-08 - instrument cluster Zwolle 5 400 858 2015-09-10 - Angers 9 200 972 Preparations from the factory Production site Chassis serial number Option Alternative Variant code 21 February - Cable harness for tail lift Cab 3312B 2008 Södertälje 2 036 226 - Cab and frame 3312C Zwolle 5 200 028 - Battery connection for bodywork With 3025A Angers 9 130 725 - Cable harness for bodywork information in the With 3888A São Bernardo do Campo 3 623 744 - instrument cluster Bodywork cable harness from cab to frame 7+7+7-pin 2411F Bodywork cable harness in frame 2 m 3023A 8 m 3023D 12 m 3023C 22:10-145 Issue 1 en-gb 4 (22)
Chassis conditions Preparations from the factory Production site Chassis serial number Option Alternative Variant code 2005-01-27-2008-02-20 Cable harness for tail lift Cab 3312B Södertälje 2 006 429-2 036 225 Cab and frame 3312C Zwolle 5 117 958-5 200 027 Battery connection for bodywork With 3025A Angers 9 097 244-9 130 724 Cable harness for status and warning lamps With 3053A Bodywork cable harness from cab to frame 7+7+7-pin 2411F Bodywork cable harness in frame 2 m 3023A 8 m 3023D 12 m 3023C Preparations from the factory Production site Chassis serial number Option Alternative Variant code - 2005-01-26 Tail lift preparation With 3026B Södertälje - 2 006 428 Bodywork cable harness in frame 2 m 3023A Zwolle - 5 117 957 7 m 3023B Angers - 9 097 243 12 m 3023C 22:10-145 Issue 1 en-gb 5 (22)
Alternative 1: Connection as per VDHH/VEHH and with auxiliary lighting functions Connection diagram follows the tables. This connection applies to vehicles manufactured after 2015-09-XX (see the table below) when the cable harness was re-routed to free C486 and C487 for bodybuilders. Production site Chassis serial number 2015-09-07 - Södertälje 2 116 452 2015-09-08 - Zwolle 5 400 858 2015-09-10 - Angers 9 200 972 The connection applies to vehicles manufactured after 21 February 2008, when a new generation of instrument clusters was introduced. Production site Chassis serial number 2008-02-21 - Södertälje 2 036 226 - Zwolle 5 200 028 - Angers 9 130 725-22:10-145 Issue 1 en-gb 6 (22)
São Bernardo do Campo 3 623 744 - Note: From the chassis serial numbers below a warning is given for open tail lift when the starter key is not in the drive position. Production site Chassis serial number 2009-01-29 - Södertälje 2 046 175 - Zwolle 5 224 881 - Angers 9 141 335 - São Bernardo do Campo 3 644 065 - Load Switches S132 and S152 are both supplied from fuse 30 in the central electric unit. 22:10-145 Issue 1 en-gb 7 (22)
Signal type and activation of function Vehicles manufactured as from September 2015 Signal type Signal direction Notes +24 V to C159-1 Out Activates tail lift +24 V to C158-5 Out Activates load compartment lighting +24 V to C158-3 Out Activates auxiliary rear facing position lamps, at the top of the load compartment right-hand side. +24 V to C158-2 Out Activates auxiliary rear facing position lamps, at the top of the load compartment left-hand side. Ground connection to C159-6 In Activates warning lamp for open tail lift Vehicles manufactured before September 2015 Signal type Signal direction Notes +24 V to C486-1 Out Activates tail lift +24 V to C487-5 Out Activates load compartment lighting +24 V to C487-2 Out Activates right-hand auxiliary side marker lamp +24 V to C487-3 Out Activates left-hand auxiliary side marker lamp Ground connection to C486- In Activates warning lamp for open tail lift 6 +24 V to C487-1 Out Activates auxiliary work light 22:10-145 Issue 1 en-gb 8 (22)
Part information and connection positions Vehicles manufactured as from September 2015 1 Fuse holder F21 Fitted at the factory in the central electric unit 2 Cable harness for switches Cable cross-section 1.5 mm² Fitted at the factory 3 Connector C234 Fitted at the factory a 4 Switch S132 tail lift Closing, for tail lift Max. 6 A continuous current Fitted at the factory 5 Bodywork cable harness from cab Fitted at the factory to frame 6 Switch S152, load compartment lighting Closing, for load compartment lighting Max. 6 A continuous current Fitted at the factory 7 Cable harness for platform position indicator lamp Cable cross-section 1.5 mm² minimum 8 Cable harness for tail lift activation Cable cross-section 1.5 mm² minimum 9 Cable harness from C157 to tail lift junction block b 10 Ground (G3) Supplied from the factory 11 Junction block for tail lift 12 Cab lead-through 13 Cable harness from C152 to tail lift Cable cross-section 2.5 mm² junction block 22:10-145 Issue 1 en-gb 9 (22)
14 Bodywork cable harness in frame Cable cross-section 1.5 mm² 15 Auxiliary rear facing position lamps, at the top of the load compartment right-hand side. Cable cross-section 1.5 mm² 16 Auxiliary rear facing position lamps, at the top of the load compartment left-hand side. Cable cross-section 1.5 mm² 17 Load compartment lighting Cable cross-section 1.5 mm² 18 Battery connection for tail lift (150A) via fuse F23 Located on crossmember behind the gearbox Supplied from the factory 19 Ground Supplied from the factory a. Pin 1 is the standard factory setting. The pins on connector C234 can be configured with SDP3. b. The cable is fitted by the bodybuilder. Select cable cross-section based on the equipment that is to be connected. Information on the calculation of a suitable cross section is under Installation instructions. 22:10-145 Issue 1 en-gb 10 (22)
C234 3 S132 S152 C234 +24V +24V 57 30 1 3 5 7 1 2 3 4 2 4 6 8 1 5 12 1 4 6 C159 7 11 2 6 6 1 1 8 C494 C157 +24V F23 18 C152 9 13 19 C158 14 10 7 5 3 2 7 5 3 2 15 16 17 368 915 22:10-145 Issue 1 en-gb 11 (22)
Vehicles manufactured before September 2015 1 Fuse holder F21 Fitted at the factory in the central electric unit 2 Cable harness for switches Cable cross-section 1.5 mm² Fitted at the factory 3 Connector C234 Fitted at the factory a 4 Switch S132 Closing, for tail lift Max. 6 A continuous current Fitted at the factory 5 Bodywork cable harness from cab Fitted at the factory to frame 6 Switch S152 Closing, for load compartment lighting Max. 6 A continuous current Fitted at the factory 7 Platform position indicator lamp cable Cable cross-section 1.5 mm² minimum 8 Tail lift activation cable Cable cross-section 1.5 mm² minimum 9 Cable b 10 Ground screw Supplied from the factory b,c Located on the inside of the left-hand frame member, approx. 1 m behind the driving axle 11 Junction block for tail lift 12 Battery connection for bodywork Max. 200 A or 120 A continuous current d Supplied from the factory Located on a crossmember behind the gearbox On vehicles manufactured before February 2013 it is located on the inside of the left-hand frame member, immediately behind the battery 22:10-145 Issue 1 en-gb 12 (22)
13 Bodywork cable harness in frame Cable cross-section 2.5 mm² 14 Bodywork cable harness in frame Cable cross-section 1.5 mm² 15 Right-hand auxiliary side marker lamp Cable cross-section 1.5 mm² 16 Left-hand auxiliary side marker lamp Cable cross-section 1.5 mm² 17 Work light Cable cross-section 1.5 mm² 18 Load compartment lighting Cable cross-section 1.5 mm² a. Pin 1 is the standard factory setting. The pins on connector C234 can be configured with SDP3. b. The cable is fitted by the bodybuilder. Select cable cross-section based on the equipment that is to be connected. Information on the calculation of a suitable cross section is under Installation instructions. c. Refer to Installation instructions for connection instructions. d. Select fuse based on the equipment that is to be connected. Fuses are available from Scania dealers. Alternative 2: Connection as per VDHH/VEHH and with auxiliary lighting functions This connection applies to vehicles with the first generation instrument cluster. Connection diagram follows the tables. Production site Chassis serial number 2008-02-20 - Södertälje 2 036 225 - Zwolle 5 200 027-22:10-145 Issue 1 en-gb 13 (22)
Angers 9 130 724 - Load Switches S132 and S152 are both supplied from fuse 30 in the central electric unit. Signal type and activation of function See corresponding table for connection example 1. 22:10-145 Issue 1 en-gb 14 (22)
Part information and connection positions 1 2 See the table for connection example 1 3 Indicator lamp for platform position Fitted at the factory 4 18 See the table for connection example 1 The parts can be purchased from a Scania dealer. 22:10-145 Issue 1 en-gb 15 (22)
1 C494 4 2 S132 S152 6 3 C486 13 7 11 C494 C494 8 C487 5 12 C487 9 14 10 C486 10 15 16 17 18 361 967 22:10-145 Issue 1 en-gb 16 (22)
Alternative 3: Connection with load compartment lighting Connection diagram follows the tables. Production site Chassis serial number 2005-01-27-2007-10-22 Södertälje 2 006 429-2 031 570 Zwolle 5 117 958-5 188 731 Angers 9 097 244-5 188 731 Load Switches S132 and S152 are both supplied from fuse 35 in the central electric unit. On vehicles with the following chassis serial numbers and which do not have BWS, the switches may load the fuse with a maximum of 12 A continuous current. On vehicles with BWS, the load is limited to a maximum of 1.2 A continuous current. A relay must be used if higher current is required. More information on connecting an extra relay can be found under Installation instructions. Production site Chassis serial number 2006-05-24-2007-10-22 Södertälje 2 017 606-2 031 570 Zwolle 5 148 686-5 188 731 Angers 9 110 725-9 125 978 22:10-145 Issue 1 en-gb 17 (22)
On vehicles with the following chassis serial numbers the switches may load the fuse with a maximum of 6 A continuous current. Production site Chassis serial number 2005-01-27-2006-05-23 Södertälje 2 006 429-2 017 605 Zwolle 5 117 958-5 148 685 Angers 9 097 244-9 110 724 Signal type and activation of function Signal type Signal direction Notes +24 V to C486-1 Out Activates tail lift +24 V to C486-2 Out Activates load compartment lighting 22:10-145 Issue 1 en-gb 18 (22)
Part information and connection positions S132 S152 1 Switch S132 Closing, for tail lift Max. 6 A continuous current Connected at the factory 2 Switch S152 Closing, for load compartment lighting Max. 6 A continuous current Connected at the factory 3 Cable harness for switches Cable cross-section 1.5 mm² Fitted at the factory 4 Cable For connection with ring cable terminal in grounding point G15 Cable cross-section 1.5 mm² minimum 5 Bodywork cable harness from Supplied from the factory cab to frame 6 Load compartment lighting Supplied from the factory a 7 Bodywork cable harness in frame Cable cross-section 2.5 mm² minimum Supplied from the factory 8 Junction block for tail lift 9 Battery connection for bodywork Max. 200 A or 120 A continuous current b Supplied from the factory Located on the inside of the left-hand frame member just behind the battery box cd 10 Ground screw Located on the inside of the left-hand frame member, immediately behind the battery box cd C494 C494 5 C494 C486 9 4 6 7 10 3 1 2 8 359 597 22:10-145 Issue 1 en-gb 19 (22)
a. Information for controlling the relay for load compartment lighting is provided under Installation instructions. b. Select fuse based on the equipment that is to be connected. Fuses are available from Scania dealers. c. The cable is fitted by the bodybuilder. Select cable cross-section based on the equipment that is to be connected. Information on the calculation of a suitable cable cross section is found under Installation instructions. d. Refer to Installation instructions for connection instructions. The parts can be purchased from a Scania dealer. 22:10-145 Issue 1 en-gb 20 (22)
Alternative 4: Connection without lighting functions Connection diagram follows the tables. Production site Chassis serial number - 2005-01-26 Södertälje - 2 006 428 Zwolle - 5 117 957 Angers - 9 097 243 Load Switch S132 is supplied from fuse 35. The fuse may be loaded with max. 6 A continuous current. Signal type and activation of function Signal type Signal direction Notes +24 V to C488-6 Out Activates tail lift 22:10-145 Issue 1 en-gb 21 (22)
Part information and connection positions 1 Switch S132 Closing, for tail lift Max. 6 A continuous current Connected at the factory 2 Cable harness for switches Cable cross-section 1.5 mm² Fitted at the factory 3 Bodywork cable harness from Fitted at the factory cab to frame 4 Bodywork cable harness in frame Cable cross-section 2.5 mm² minimum Supplied from the factory 5 Junction block for tail lift 6 Battery connection for bodywork Max. 200 A or 120 A continuous current a Supplied from the factory Located on the inside of the left-hand frame member just behind the battery box bc 7 Ground screw Located on the inside of the left-hand frame member, immediately behind the battery box - bc a. Select fuse based on the equipment that is to be connected. Fuses are available from Scania dealers. b. The cable is fitted by the bodybuilder. Select cable cross-section based on the equipment that is to be connected. Information on the calculation of suitable cross-section is found under Installation instructions. c. Refer to Installation instructions for connection instructions. S132 C494 C494 C449 3 C494 C488 6 7 4 1 2 5 359 598 The parts can be purchased from a Scania dealer. 22:10-145 Issue 1 en-gb 22 (22)