Toshihiro Ishikawa, Naoki Okano, Kazutaka Ishikura Koshiro Ono* Mazda Motor Corporation *Japan Automobile Research Institute

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AN EVALUATION OF PROTOTYPE SEATS USING BIORID-P3 AND HYBRID III WITH TRID NECK Toshihiro Ishikawa, Naoki Okano, Kazutaka Ishikura Koshiro Ono* Mazda Motor Corporation *Japan Automobile Research Institute ABSTRACT There has been me discussion on whether Hybrid III can accurately evaluate the risk of lowseverity neck injuries in rear impacts because it has been developed for the evaluation of frontal impacts. A new dummy with an articulated spine and a flexible tor has been developed. The newest prototype, -P3 has been compared with volunteer data at Delta V(DV)9km/h and it was found to respond with a good biofidelity. The object of this study is to clarify the difference of response between the and the Hybrid III from tests using prototype seats at DV Skm/h. The characteristics of human kinematics which were confirmed in lower speed tests were al confirmed at DV5km/h. The upper neck shear forces and moments and NIC of the were significantly different from those of Hybrid III. KEY WORDS REAR IMPACTS, WHIPLASH, DUMMIES, SEATS, SLED TESTS NECK INJURIES THAT OCCUR mainly in low speed rear impacts are the most frequent injuries in traffic accidents. These injuries are classified as AIS and are not life threatening, but % of them lead to long term consequences. These injuries are very complex and the occurrence mechanism, which is not fully understood at present, is the subject of several ongoing research studies. Some manufacturers have used a currently available dummy (Hybrid III or Hybrid III equipped with a TRID neck (Thunnissen et al 996)) to evaluate new seats developed and introduced to reduce the risk of neck injuries. By the way there has been me discussion on whether Hybrid III can accurately evaluate the risk of low-severity neck injuries in rear impacts because it has been developed for the evaluation of frontal impacts. For example, its neck and tor are stiff and unlikely to interact with the seatback in the same compliant way as those of a human (Davidsn et al. 998). In these situations a new dummy with a good biofidelity is required to clarify the occurrence IRCOBI Conference - Montpellier (France}, September 2 379

mechanism of neck injuries in rear impacts and develop the seats which can reduce the risk of neck injuries. Therefore a Swedish conrtium began developing a dummy prototype with an articulated spine and a flexible tor and with human-like surface contours based on the work of Schneider et al. (983). The newest prototype is called -P3, referred to as "" in this paper. The has been compared with volunteer data at DV9km/h and it was found to respond with a rather good biofidelity. (Davidsn et al. 998) However it has not been discussed enough that the could al be biofidelic at velocity changes higher than DV9km/h, which are often used in the evaluation of seat performance for neck injury risk in rear impacts. lt is not clear whether the can properly evaluate the differences between seat structures. Furthermore the differences of response between the and the Hybrid III in the evaluation of seat perforrnance has not been discussed. The objects of this study are; ( )To confirrn that the shows human-like kinematics at DY 5 km/h, a higher velocity change thanddv9km/h. (2)To clarify the differences of response between the and the Hybrid III from tests using prototype seats. (3)To identify the points which need attention and should be improved for the evaluation by each dummy. MATERIALS AND METHODS This section presents the test conditions and the seat specifications. A total of nine tests were conducted using both dummies, and their results were compared to each other. A prototype seat was mounted on a target sied. A dummy was seated in normal position without seat belt. A DVI Skm/h was chosen to represent a middle value from the velocity changes which are often used to evaluate seat performance for the risk of low-severity neck injuries in rear impacts. The five tests with the were conducted at Japan Automobile Research Institute (JARI) in cooperation with JARI and Chalmers University. The four tests with the Hybrid III with TRID neck were conducted at Mazda. Figure shows the sied acceleration pulses used. All of the tests were conducted with the head restraint. In all tests the initial distances between the head and the head restraint are about 5mm and the seatback angles are the same (design angle). The was dressed in the special shirts and pants (made of Lycra) recommended by Chalmers University. The Hybrid III was dressed in normal cotton clothes. Four kinds of prototype seats, whose structures were changed to affect the risk of neck injuries, were used. The test number and the specifications of the prototype seats are shown in Table. Seatl is a production front seat of a small passenger car. The seat back stiffness of Seat2 is lower than that of Seatl. Seat3 has the same modifications as Seat2 and al has a stiffer recliner system. The head restraint of Seat4 was designed to move forward and upward by the occupant's inertial force. The stiffness of the seatback and the recliner of Seat4 are nearly same as those of Seat3. The accelerations of the head, Tl, T8 and pelvis were measured by the standard accelerometers. The upper neck load cell of the and the upper and lower neck load cells of the Hybrid III measured the neck loads. The dummy tests were recorded by high-speed video (5 frames/s) and each of the frames were digitized and smoothed. Figure 2 shows the test configuration and the positive direction of displacement, acceleration, angle and neck loads. 38 IRCOBI Conference - Montpellier (France), September 2

Table - Test number and specification of prototype seats Test Name Specification Structure inside recliner Dummy seatback frame No. Seatl No modified rigid wire one side 2 Seat l No modified rigid wire one side 3 Seat2 Soft seatback spring one side 4 Seat3 Soft seatback & hard recliner spring both side 5 Seat4 Movable head restraint spring both side 6 Seatl No modified rigid wire one side Hybrid III 7 Seat2 Soft seatback spring one side Hybrid III 8 Seat3 Soft seatback & hard recliner spring both side Hybrid III 9 Seat4 Movable head restraint spring both side Hybrid III.s c: B.Ol u u "" 4 2-2 -4 -bo -6-5 tin e m se c ) 5 2 Fig. l - Sied pulses for and Hybrid III Acceleration, Displacement Neck Loads Shear Axial Moment + Tension : Flexion +Z Angle Initial position Fig.2 - Test configuration and the positive direction of measurements RESULTS REPEATABILITY OF BIORID: Two tests were conducted with Seat l at DV 5km/h with the to confirm its repeatability. Figure 3 shows the test results. All the figures indicate that the two time-history curves of each response correspond almost exactly indicating the good repeatability of the. The video analysis, not shown in this paper, al confirms the good repeatability of the dummy. IRCOBI Conference - Montpellier (France), September 2 38

U pper neck ent Head acceleration 5 'E "'..,,. 5. ioo. 5. 2. 25 rrm 5 5 - x-test2 - z-test2 7.-'l'P.stl - X-Testl - 2 5 "' 'E. 5.. 5 fl 5 5 -- -- ------ L - x-test2 - Z-Test2 - X-Testl - 7.-'P.'tl 2 5 'E. 5.. 5 rw 5 5 lso.. 2.;: Pelvis acceleratron N"' - - ----- -. tj. U pper neck shear force -- -- Tin e <m sec> Tl acceleraton N j [-l- -T; - 5 z T in e <m sec> lso tj. 2 U pper neck axial force - X-Test2 - z-test2 Z-'l'P.'t - X-Test! - 2 Tin e <m sec l lso 2 Fig.3 - Repeatability of KINEMATICS CO:MPARISON OF BIORIDIHYBRID III: lt is said that the main differences between the kinematics of a human and the Hybrid III in low speed rear impacts are the following three items. ) Head lag: The head of a human has a slight flexion motion early in the impact and an extension motion which occurs later in the impact, after that seen with the head of Hybrid III. ii) Ramping-up: The human H-point ramps further up!arger along the seatback than that of Hybrid III. iii) Straightening of the spine: The human spine straightens due to kyphosis. Figure 4 compares volunteer, and Hybrid III results at DV9.3km/h from a study by Chalmers University (Davidsn et al. 999). Figure 5 similarly shows the results from this study (Seat l, DV 5km/h ). The relative rotation angle between the head and T l for the Hybrid III indicates slight flexion motions by about 7msec. After that, the Hybrid III trace indicates an abrupt extension motion, while the flexion motion continues until 2msec. This difference is similar to that at DV9 km/h. Though the results of the Chalmers study show an extension motion which occurs later than that of the Hybrid III, in this study the does not go into extension at any time during impact. The rean for this difference is that the seat used in the DV9 km/h test did not have a head restraint, while the seat for this study did and it supported the head throughout the impact. Next the ramping-up results, which are expressed by the H-point upward displacement, are compared. The upward displacement at DV 5 km/h is!arger than that at DV9 km/h. The displacement 382 IRCOBI Conference - Montpellier (France), September 2

of the is!arger than that of the Hybrid III. The difference between the dummies is similar to the results at DV9km/h. Finally the straightening of the spine which is calculated as the change in ablute distance between the H-point and T l is compared. The distance change at DV5km/h for the is similar to that at DV9km/h. The change for the Hybrid III is not shown in Figure 6 because the spine of Hybrid III is not straightened as it is one rigid body. The above results are those of Seat l. Similar kinematics were seen with the other seat configurations. j :. i. Relative rotation angle between head and T l ).: o- ; i! upward 3 i : 3 5 Ttme (ms) 2 2SO 3 O Change in ablute distance between H-point and T l 25 2 =6 :.!3.... Ir s! Volunteer ;; ; 2. 'E g H-point displacement "gzo ö ü.e -... o..........-...... 2 ISO Time {ms) 25 3................... ISO Time(ms) 2 25 3 Fig.4 - Kinematics comparin at low speed (Rigid seat, DV9.3km/h, without head restraint) Source: Johan Davidsn et al.: A Comparin between Volunteer, P3 and Hybrid III performance in Rear Impacts. IRCOBI Conference-Sitges(Spain), September 999 HP z-di;pbc:l!m ent R e lati.<! rotatdn "l! between he ad "d n 7! -w f----+---'---+- -ei -3 Ch<roge h <b5j)jte dist.n:e bl!tween H poht OOb 5 " e Oll3 2 OOl -om -2 zoo 5 J. a'ld H 3 --- 2 os i----i----+---hn-r- o f----+-----."""'t f---+---+.lm-f-t--tflih l---+----+------v -4-,rJll.lc.;.---+-- O lil"""'whiwm'-l--t---+-- -5 -------+---t--; om.s OOl. 5 -.5 till e ' secl Fig.5 - Kinematics comparin at higher speed (Seatl, DV 5km/h, with head restraint) COMPARISON OF BIORID/ HYBRID III RESPONSES: The time history curves of the accelerations and neck Ioads of the and the Hybrid III are compared. Figure 6 shows the results of Seatl at DV 5km/h. The thick lines show the results of the and the thin Iines show those ofthe Hybrid III. The lower neck loads ofthe Hybrid III are al shown in the same figures. The left side of Figure 6 show the acceleration comparins. The sied acceleration increases more slowly and peaks Iater than that of Hybrid III. Therefore all the accelerations of the al increase more slowly and peak later than those of the Hybrid III. Except for this phenomenon, no clear differences between the and the Hybrid III accelerations were seen. A similar thing can be said about the NIC. The NIC formula is shown below. NIC=(Ar -Ahead)*O.2+(Vn -Yiead)2 An: T l x-acceleration, Ahea: Head cg x-acceleration,.2: Length, Yn: Tl x-velocity, Yhead : Head cg x-velocity IRCOBI Conference - Montpellier (France), September 2 383

Head acceleration Neck Shearfon:e - Low-H ybrjjm - U p-hybrilm - z. Hybridlll - X Hybridlll -z. - BhRll> - X 5 5 2 6 - X Hybridlll - Z Hybridlll - X -z. 2 -----i t-----+--->----+--i, f-l+ /.. ----! t----+-+-'-ih fl 4 '(''\ '! <..:-'\i!\! l"" l : J v :'.J ---- - 5 ],5 N eck A x:i:llfon:e TS acceleration ], Till e wsec> 5 z boo 2-2 2 --- - -- - ---- 5 5 2 - Low -H ybrilm - U p-h ybrilm - z. Hybridlll X Hybridlll - B hrll> - X - Z Time BhRll> Neck M oment - 5 - U p-h ybrilm - T ill e wsec> Pelvis acceleration - Low-H ybrjj lll 5 2 5 (msec) 5 2 Till e sec> N J: Sied acceleration - Hybridlll - 5 5 2 5 5 2 Fig.6 - Comparin of measurement results of /Hybrid III (Seatl, DV I S km/h) Next is a comparin of the neck loads. Two differences between the and the Hybrid III were found. One is that the peak value of the shear force is half or less than half of that of the Hybrid III. The other difference concerns the neck moments. After the initial flexion moment of the Hybrid III peaks at about 3 msec, it changes to an extension moment which peaks at about 6msec. On the other hand, the moment of the indicates a flexion moment and does not change to an extension moment. The results of Seat l were described here and similar results were found with the other seats. Next the peak values of the accelerations and neck loads of the are compared with those of the Hybrid III in Figure 7. The horizontal axis shows the accelerations of head, ehest and pelvis and neck loads and NIC. The vertical axis shows the ratio of the value ofthe to that of the Hybrid III (R8 ). The values for the four different kinds of seats are shown for each item. The difference 384 IRCOBI Conference - Montpellier (France), September 2

between the sied pulse of the and that of the Hybrid III is corrected by the ratio of the peak values of sied accelerations. The R8 formula is shown below. GBio : Peak value of sied acceleration for GHvs: Peak value of sied acceleration for Hybrid III As : Peak value of AHvs: Peak value of Hybrid III C om parin o f B :DR D fi /H ybri:lm b J.f H CD :: ---+-- S e at 2 --- S e at2 -.tl- S e at3 fi -e- S e am Ob O J.f 2 X < N < < < "O ro :I: "O ro :I:.µ VI..c: V.µ VI..c: V.VI...... ::> a..vi...... ::> a. u.. ro z..c: a. Vl ::::>... u ro. z... X 6. < ::::> u z a. ::::>.µ c: e :c: V H z Fig.7 - Comparin ofthe peak values Previously, it was mentioned that the peak value of the 's shear force is half or Jess than half of that of the Hybrid III for Seat. Figure 7 shows that for all four seats the shear forces are al half or less than half of those of the Hybrid III. Some of the other values (ehest z-acceleration, pelvis x-acceleration and upper neck moment) are Iarger than those of the Hybrid III ( l or over) and me (head z-acceleration, ehest x-acceleration, upper neck shear force and upper neck axial force) are smaller ( l or Jess). Looking at the NIC values, for two seats the peaks are Jarger than those of the Hybrid III, while those of the other seats are smaller. The order of the peak value ratios for each seat is not always the same. Finally the change of each peak value due to the change of the seat structure is compared. The NIC and upper neck Joads from the recorded responses are considered as primary indicators of neck injury risk. Figure 8 shows the results. The horizontal axis shows the seat type and the vertical axis shows the ratio of the peak values to those of the Seat l. The left graph shows the results of the and the right shows the Hybrid III. The lower neck moments of the Hybrid III are al shown in the right graph. Though the values tend to gradually decrease in the order of Seat l, Seat2, Seat3 and Seat4 for both dummies except for the upper neck moments of the Hybrid III, the degrees of change are different. The upper neck moments of the Hybrid III in this figure show the initial flexion moments to compare with those ofthe. IRCOBI Conference - Montpellier (France), September 2 385

)f 2 t-------< B VI - a:: -------- --- -------- ---- ------- -------- --- ---a,,-----, O ll j Ob ] VI B ilrid )f 2 t----'..... =.--- f------"---"'!i!=-...--i SEAT l SEAT2 SEAT3 SEAT4 Fig.8 - The change Hybrid III lc,,.,i l r---""":::::---:i..-----., ) /... ---.,...: :. ------- --- --- - -------- - - - --- -- - - -- - :: Oll i----'n"!. -+- U p-neck shear -il- U p-neck A x>il -.-.. U p-neck m om ent - - L ow -neck ---' N"---*" SEAT l SEAT2 SEAT3 SEAT4 of the peak values by seat structures DISCUSSION KINEMATICS OF DUMMIES: The dummy exhibits human like kinematics at DV l Skm/h as described previously. In this section the kinematics seen with the different dummy structures are discussed. First the relative rotation angle between the head and Tl is discussed. Figure 9 shows the time histories of the head angle and the Tl angle, which the relative rotation angle is calculated by. The left graph shows those of the and the right shows the Hybrid III. Each seatback angle is al shown in the same graph. B il R ld H ybhlm 2 2 E O'I - - T l ang:e - H ead-t ang:e - - H ead ang:e - S eatback ang:e -2-3 -4 - E - O'I - -2-3 -4-5 5 5 tin e Cm secl 2 -------- ---- 5 tin e Cm sec l 5 2 Fig.9 - The relative rotation angle between head and T l and the angles of head, T l and seatback This figure indicates that the T l rearward rotation of the Hybrid III ends at the same time (about 9msec) the rearward rotation of the seatback ends. The rean is considered to be that the T of the Hybrid III can not rotate past the rotation of the seatback because the thoracic spine of Hybrid III is a rigid body. The head, however, can continue to rotate rearward because it is attached to a deformable neck. Consequently the relative rotation angle between the head and T l increases rapidly. On the other hand the T l of the continues to rotate rearward after the seatback stops rotating. The rean is that the 's thoracic spine consists of individual vertebrae, like a human's spine, which can move with respect to one another. This phenomenon results in a small change of the head relative to 386 IRCOBI Coference - Motpellier (Frace), September 2

Tl rearward rotation. The heads of both dummies contact the head restraint around OOmsec (: about 2msec, Hybrid III: about loomsec) and the head angles begin to decrease at the time the X accelerations ofthe heads peak. (: about 5msec, Hybrid III: about 3msec) In this study, no significant difference in the kinematics between both dummies was found during the contact between the head and the head restraint. lt is necessary to perform further analysis to explore any differences. lt is weil known that the increase of the distance between the H-point and the Tl is due to the straightening of the spine kyphosis, which occurs by the contact force of the spine with the seatback. One of the reans that the H-point upward displacement of the is!arger than that of the Hybrid III seems to be due to the special shirts and pants for the which represents the movement between the skin and bones of a human. In this study the influence could no be clarified. lt is necessary to investigate the influence including the difference of the spine structure al. As mentioned above, the dummy succeeds in showing much closer kinematics to a human than that of the Hybrid III indicating a better Jevel of biofidelity. From this point, the dummy seems to be an effective tool to evaluate neck injuries in rear impacts of these speeds. COMPARISON OF BIORID/ HYBRID III RESPONSES: This section discusses the comparin results of the responses of the and the Hybrid III. First is the cause for the difference of the peak values of shear forces. Though the cause seems to be due to the difference of the neck structures (the neck of is fter than that of Hybrid III), we could not identify it in this study. Next is the cause for the difference of neck moments. lt is due to the difference of the kinematics because the difference agrees with that of the relative rotation angles between the head and Tl that were described before. Further research is necessary because the upper neck loads of both dummies are very different from each other. From the video, it can be seen that the lower neck of the has an extension motion similar to the Hybrid III. lt is desirable that the lower neck loads of the will be ab Je to be measured and evaluated further because the Jower neck Joads al seem to be important for the evaluation of neck injury risk in rear impacts. Next we would like to discuss the change of each peak value due to the change of the seat structure. If the relationship between one value of the and that of the Hybrid III is consistent, it is possible to evaluate the seat structure with either the or the Hybrid III. The relationship for each response however is not always the same, as shown in Figure 7 and 8. The differences between Seat3 and Seat4 are analyzed in more detail here. Though the NIC and upper neck shear force of the with Seat4 are!arger than those with Seat3, those of the Hybrid III are smaller with Seat4 than those with Seat3. Since this phenomenon Jeads to opposite conclusions regarding seat performance with respect to risk of neck injuries, we should pay attention when we evaluate neck injuries using these dummies. The causes are discussed. The changes seen in the upper neck shear forces responses are similar to those seen in the NIC, therefore it is assumed that the causes for these changes are the same and only the NIC is discussed. The left side offigure shows the NIC time histories and the Tl and head accelerations of the Hybrid III which are used to calculate the NIC. This figure shows that the Tl accelerations seen with Seat3 and Seat4 increase gradually after 2msec and the initial difference due to the seats is small. Focusing on the head accelerations, it can be seen that the head restraint of Seat 4 starts supporting the head earlier than that of Seat 3, consequently reducing the NIC. IRCOBI Conference - Montpellier (France), September 2 387

X - A ccel:!ret:bn o f H ead and T IHybr.i:llID 5 5 -... "' e - -5-2 - H ead CSeat3> --- T CSeat3> l----t---""lc-"=.\4,;-...,l=l'----- - H ead CSeat'll i----+-----+--t--< D 5 2 T in e Cm se c ) N X: IH ybri:ijid - - -- - -- -- - - -- - -- - - - - -- - - - ' - - - - -- - - -, ----...:...--c--f-.. --.Ji-"""" --:; 5 r-----t--'\"--tit-:-:---'l''-f--. -5 i J 5 - T CSeat'll X-A cceerstbn of head and T Q3 brld l 5 o N X: 5 2 5 2 2 "' "'' e D --Seat3 --Seat4 - "'vi... "' e -2 5 5-2 2 T in e Cm se c > Tin eli!lm sec) Fig. - Head acceleration, T l acceleration and NIC Similarly, the right side of Figure shows the results. This figure indicates that the head is supported by the head restraint of Seat4 earlier than that of Seat3, similar to the Hybrid III. With Seat4 the T l acceleration becomes!arger than that of Seat3 after about 6msec. The increase is sharper than that of the Hybrid III. This sharp T l acceleration increase results in an increase in the NIC response of Seat4. The cause for the sharp increase of T l acceleration of the is further analyzed. Figure shows the T8 acceleration of the, which represents the acceleration at the center of gravity of ehest. The T8 acceleration does not increase sharply unlike that of the T l. The Hybrid III does not exhibit the same difference between the upper and the center of the thoracic spine because it is a rigid body. This seems to be one of the characteristics that is caused by the segmented spine of the. If this phenomenon al occurs with the human spine, which has a segmented structure like the 's, the use of the NIC with the Hybrid III dummy for the evaluation of neck injury risk should be limited. The rean that the T l acceleration increases sharply when tested on Seat4 in this study is discussed next. lt is due to the movement of Seat4. The upper part of the seatback of Seat4 moves slightly forward during impacts since the whole seatback moves to Jet the head restraint move forward and upward. (Figure 2) This movement results in the sharp increase of T l acceleration seen with Seat4. "'III... e - - r a i:s eat4 > - T 8 Seat3> - -SO - 2 a T in 5 2 Fig. - T8 x-acceleration () 388 IRCOBI Con/erence - Montpellier (France), September 2

Fig.2 - The movement of seatback of Seat4 CONCLUSIONS From what has been discussed above, we can conclude the following: () The dummy shows good repeatability atdv5km/h. (2) The characteristics of human kinematics (i. head lag, ii. H-point upward displacement, iii. Spine straightening) which were confirmed in lower speed (DV9km/h or less) tests were al confinned at a higher speed (DV 5km/h) of which is often used to evaluate the risk of neck injuries. (3) The largest difference between the and the Hybrid III is that of the relative rotation angle between the head and Tl, that of the does not exhibit an extension motion. The rean is that the Tl can rotate rearward after the seatback stops rotating due to the segmented spine structure of the. (4) From the above three points, the dummy seems to be an effective tool to evaluate the risk of neck injuries in rear impacts ofthese speeds. (5) Further research in the following areas is necessary in order to evaluate the risk of neck injuries; the cause ofthe difference between the upper neck loads of the and the Hybrid III, and the possibility of measuring lower neck loads with the. (6) lt was found that the NIC response of the responds differently than that of the Hybrid III when exposed to different seat structures. The rean is that Tl acceleration response of the is more sensitive to the change in seat structure than that of the Hybrid III because of the segmented spine of the. ACKNOWLEDGEMENTS I would like to thank Chalmers university for offering dummy and adjusting and setting it in this study. IRCOBI Conference - Montpellier (France), September 2 389

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