1 of 19 10/1/2011 11:11 AM oval 1. 2. Disconnect the battery cables. Remove the battery and tray. 3. Disconnect the breather tube and mass air flow (MAF) /intake air temperature (IAT) sensor. 4. Remove the intake tube and air cleaner cover.
2 of 19 10/1/2011 11:11 AM 5. Disconnect the transaxle wiring harness electrical connector, and TR sensor connector. 6. Disconnect the shift cable.
3 of 19 10/1/2011 11:11 AM 7. Remove the shift cable and bracket, and position out of the way. 8. 9. 10. Remove the vent tube hose. Raise and support the vehicle. Remove the LH front wheel.
4 of 19 10/1/2011 11:11 AM 11. Remove the splash shield. Note: Remove the bolts in the indicated sequence. 12. Remove the main control cover.
5 of 19 10/1/2011 11:11 AM 13. Remove the main control cover gasket. Note: Remove the bolts in the indicated sequence. 14. Remove the main control valve body bolts. Note: Do not damage the manual valve.
6 of 19 10/1/2011 11:11 AM 15. Lift the main control valve body while disconnecting the manual valve link. 16. Depress the retaining tabs and push the solenoid valve body electrical connector down through the transaxle case.
7 of 19 10/1/2011 11:11 AM 17. Make sure the manual valve control lever does not fall out of the main control valve body while removing from the vehicle. Installation
8 of 19 10/1/2011 11:11 AM 1. Install the manual control valve. 2. Push the solenoid valve body harness connector into the case. Note: Inspect the solenoid valve body harness connector O-ring seal for damage. Install a new O-ring seal, if damaged, before installing the connector into the case.
9 of 19 10/1/2011 11:11 AM 3. Connect the manual valve link to the main control valve body. 4. Install the main control valve body and tighten the bolts in sequence as indicated.
10 of 19 10/1/2011 11:11 AM 5. Loosen the nut on the ball stud for the manual valve detent lever actuating rod assembly. 6. Remove the manual control lever outer assembly bolt.
11 of 19 10/1/2011 11:11 AM 7. Using the special tool and pin, align the shiner shaft. 8. Move the manual valve detent lever assembly to the "D" position.
12 of 19 10/1/2011 11:11 AM 9. Tighten the nut on the ball and remove the special tool. 10. Tighten the detent nut. Rotate back to the "D" position and check the adjustment.
13 of 19 10/1/2011 11:11 AM 11. Using the special tool and pin, align the shifter shaft. 12. Install the manual control lever.
14 of 19 10/1/2011 11:11 AM 13. Install and rotate the manual valve detent lever assembly to the neutral position. 1 Lows 2 Low 2 3 Drive 4 Neutral 5 Reverse 6 Park
15 of 19 10/1/2011 11:11 AM 14. Install a new gasket on the main control cover. 15. Install the main control cover, and tighten the bolts in sequence as shown. 16. Install the splash shield.
16 of 19 10/1/2011 11:11 AM 17. 18. Install the LH front wheel. Lower the vehicle. 19. Install the shift cable and bracket. 20. Connect the shift cable. Note: Before installing the vent tube hose, clean out any obstructions in the hose using low air pressure.
17 of 19 10/1/2011 11:11 AM 21. Install the vent tube hose, and clamp. 22. Connect the transaxle harness connector, and the TR sensor connector.
18 of 19 10/1/2011 11:11 AM 23. Install the intake tube and air cleaner cover. 24. Connect the breather tube and mass air flow (MAF) intake air temperature (IAT) sensor. Note: Before installing the battery tray check the vent tube hose for any obstructions, kinks, or incorrect routing position. 25. 26. 27. Install the battery tray and battery. Connect the battery cables. Check the transaxle fluid, add fluid as necessary using MERCON (R) Automatic Transaxle Fluid (ATF).
19 of 19 10/1/2011 11:11 AM 28. Start the engine and move the transaxle range selector lever through all gear positions. Refill as necessary.