INSTALLATION INSTRUCTIONS Accessory S Application 2010 PILOT (LX ONLY) Publications No. AII 41642 Issue Date MAY 2009 PARTS LIST TOOLS AND SUPPLIES REQUIRED Fog Lights Kit P/N 08V31-SZA-100B Flat-tip screwdriver Phillips screwdriver Left fog light Ratchet 10 mm Socket 10 mm Combination wrench Right fog light Plastic trim tool (T/N SILTRIMTL10) Diagonal cutters Illustration of the Fog Lights Installed on the Vehicle Headlight switch RIGHT FOG LIGHT RELAY HEADLIGHT SWITCH Fog light harness 10 Wire ties 4 Spring nuts LEFT FOG LIGHT 701120AE 4 Washer-bolts, 5 x 16 mm Ground bolt INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. Relay NOTE: Make sure you have the anti-theft code for the radio, then write down the radio station presets. Disconnect the negative cable from the battery. 2009 American Honda Motor Co., Inc. All Rights Reserved. AII 41642 (0905) 08V31-SZA-1000-91 1 of 10
Removing the Vehicle Parts (Outside of the Vehicle) 1. Remove the air intake box (two clips). 2 CLIPS AIR INTAKE BOX Routing the Fog Light Harness 5. Find the vehicle 1-pin connector, and remove the blue tape to free the connector. 1-PIN RADIATOR RESERVOIR POWER STEERING RESERVOIR WASHER TANK BLUE TAPE Remove. 2. Remove the cover from the left fog light lid (four retaining tabs). 1-PIN GROUND TERMINAL LEFT HEADLIGHT 6. Plug the fog light harness 1-pin connector to the vehicle 1-pin connector. COVER 4 RETAINING TABS 8 CLIPS LEFT FOG LIGHT LID 701010BE 7. Route the fog light harness ground terminal to the underside of the vehicle. 3. Remove the left fog light lid from the front bumper (eight clips). 4. Repeat steps 2 and 3 on the right side of the vehicle. 2 of 10 AII 41642 (0905) 2009 American Honda Motor Co., Inc. All Rights Reserved.
8. Secure the fog light harness ground terminal to the vehicle frame with one ground bolt. 11. Route the fog light harness 2-pin connector (longer position of the harness) along the vehicle harness. GROUND TERMINAL GROUND BOLT WASHER TANK RIGHT 701012BE 3 WIRE TIES 9. Pull the fog light harness 2-pin connector (shorter position of the harness) out of the right fog light lid opening. PANEL 12. Secure the fog light harness to the vehicle harness with three wire ties. 2-PIN RIGHT CLIP 701013BE 10. Secure the fog light harness clip to the vehicle panel. 2009 American Honda Motor Co., Inc. All Rights Reserved. AII 41642 (0905) 3 of 10
13. Route the fog light harness 2-pin connector (longer position of the harness) along the vehicle harness to left side of the vehicle as shown. 14. Route the fog light harness 2-pin connector (longer position of the harness) to the underside of the vehicle. 2-PIN 701101AE 2-PIN 7D0401AE 15. Pull the fog light harness 2-pin connector out of the left fog light lid opening. PANEL CLIP LEFT 2-PIN 701105BE 4 of 10 AII 41642 (0905) 2009 American Honda Motor Co., Inc. All Rights Reserved.
16. Secure the fog light harness clip to the vehicle panel. 17. Secure the fog light harness to the vehicle harness with one wire tie. WIRE TIE 18. Secure the fog light harness to the vehicle harness with five wire ties. 5 WIRE TIES 19. Slide two spring nuts onto the left fog light lid opening of the front bumper. 2 SPRING NUTS LEFT 701106BE 2009 American Honda Motor Co., Inc. All Rights Reserved. AII 41642 (0905) 5 of 10
20. Plug the fog light harness 2-pin connector to the left fog light. LEFT 22. Install the left fog light lid on the front bumper. LEFT LEFT FOG LIGHT 2-PIN 701107BE LEFT FOG LIGHT LID 701110AE 21. Insert the two hooks of the left fog light into the front bumper, and install the left fog light on the front bumper with two 5 x 16 mm washer-bolts. LEFT 23. Repeat steps 19 through 22 on the right side. Installing the Relay and Headlight Switch 24. Remove the right front side step trim (four clips). RIGHT SIDE STEP TRIM 2 WASHER- BOLTS, 5 x 16 mm LEFT FOG LIGHT 2 HOOKS 701108BE PASSENGER S SEAT 4 CLIPS 700902AE 6 of 10 AII 41642 (0905) 2009 American Honda Motor Co., Inc. All Rights Reserved.
25. Pull away the weatherstrip, and remove the right kick panel (two clips). WEATHERSTRIP 27. Lower the tilt lever and pull the steering wheel out. UPPER STEERING COLUMN COVER 2 SELF-TAPPING SCREWS 4 RETAINING TABS 2 CLIPS RIGHT KICK PANEL 700904AE Push. TILT LEVER 26. Install the relay into the vehicle relay block. RELAY RELAY BLOCK 28. Remove the upper steering column cover: Remove the two self-tapping screws. Push the upper cover in at the areas shown to release the four retaining tabs. 29. Remove the lower steering column cover (two selftapping screws and one screw). LOWER STEERING COLUMN COVER SCREW 2 SELF-TAPPING SCREWS 792405AE 2009 American Honda Motor Co., Inc. All Rights Reserved. AII 41642 (0905) 7 of 10
30. Turn the steering wheel 90 counterclockwise, and unplug the vehicle connector from the headlight switch. 32. Install the new headlight switch on the steering column using the two self-tapping screws. Hold the case by hand, then install the new headlight switch to the steering column. Do not push the lever when installing the case. Push the case and set the retaining tab to the tab hole securely. TAB HOLE STEERING COLUMN CASE HEADLIGHT SWITCH STEERING WHEEL 701112AE RETAINING TAB 31. Remove the two self-tapping screws from the headlight switch. While pushing the retaining tab, slide the headlight switch, and remove it from the steering column. Do not pull out the lever when removing the case. Do not damage the tab hole of the steering column. LEVER NEW HEADLIGHT SWITCH 2 SELF-TAPPING SCREWS 701114AE 33. Plug the vehicle connector into the new headlight switch. TAB HOLE STEERING COLUMN CASE LEVER RETAINING TAB HEADLIGHT SWITCH 2 SELF-TAPPING SCREWS 701113AE NEW HEADLIGHT SWITCH 34. Reinstall all removed parts. 8 of 10 AII 41642 (0905) 2009 American Honda Motor Co., Inc. All Rights Reserved.
USE AND CARE How to Operate Fog Lights Turn the light switch to the position (headlights on low beam). Turn the fog light switch on (indicator is on). NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. 2. Adjust the fog light: Adjust the aiming according to local laws and regulations. To adjust, turn the aiming adjustment knob in or out until the correct aiming is obtained. AIMING ADJUSTMENT KNOB If the fog lights don t come on, check the fuse and all the connectors, including the ground cable. AIMING ADJUSTMENT 1. Remove the fog light lid (eight retaining tabs). To raise. To lower. 3. Reinstall the fog light lid. LID BULB REPLACEMENT 1. Remove the fog light lid (eight retaining tabs). 8 RETAINING TABS 701110AE LID 8 RETAINING TABS 701110AE 2009 American Honda Motor Co., Inc. All Rights Reserved. AII 41642 (0905) 9 of 10
2. Remove the fog light (two washer-bolts, two hooks, and unplug the fog light 2-pin connector). 2 WASHER- BOLTS 2-PIN 2 HOOKS 4. Install the new bulb and socket to the fog light. Use only a Genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N 33165-S5A-003 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution. When installing the new bulb, align the cutout on the fog light with the tab on the new bulb and turn the new bulb in completely. If not properly aligned, the fog light may blind oncoming drivers. Turn. 3. Remove the bulb from the fog light. NEW BULB BULB NEW BULB 5. Reinstall the removed parts. Check that the wire harnesses are not pinched. Be sure to tighten the two washer-bolts securely. 6. Check the operation of the fog light; adjust the aiming if necessary. 10 of 10 AII 41642 (0905) 2009 American Honda Motor Co., Inc. All Rights Reserved.