high voltag singl contact connctors Y, s, and 5 sris
Prcision modular connctors to suit your application Sinc its cration in Switzrland in 946 th EMO Group has bn rcognizd as a global ladr of circular Push-Pull connctors and connctor solutions. Today EMO and its affiliatd companis, REDE and COEVER, ar activ in mor than 8 countris with th hlp of ovr 4 subsidiaris and distributors. Ovr 75 connctors Th modular dsign of th EMO rang provids ovr 75 connctors from miniatur ø 3 mm to ø 5 mm, capabl of handling cabl diamtrs up to 3 mm and for up to 4 contacts. This vast portfolio nabls you to slct th idal connctor configuration to suit almost any spcific rquirmnt in most markts, including mdical dvics, tst and masurmnt instrumnts, machinry, audio vido broadcast, tlcommunications and military. EMO s Push-Pull Slf-atching Connction Systm This slf-latching systm is rnownd worldwid for its asy and quick mating and unmating faturs. It provids absolut scurity against vibration, shock or pull on th cabl, and facilitats opration in a vry limitd spac. Th EMO slf-latching systm allows th connctor to b matd by simply pushing th plug axially into th sockt. Onc firmly latchd, connction cannot b brokn by pulling on th cabl or any othr componnt part othr than th outr rlas slv. Whn rquird, th connctor is disngagd by a singl axial pull on th outr rlas slv. This first disngags th latchs and thn withdraws th plug from th sockt. U Rcognition EMO connctors ar rcognizd by th Undrwritrs aboratoris (U). Th approval of th complt systm (EMO connctor, cabl and your quipmnt) will b asir bcaus EMO connctors ar rcognizd. CE marking CE marking mans that th applianc or quipmnt baring it complis with th protction rquirmnts of on or svral Europan safty dirctivs. CE marking applis to complt products or quipmnt, but not to lctromchanical componnts, such as connctors. RoHS EMO connctor spcifications conforms th rquirmnts of th RoHS dirctiv (2/65/EU) of th Europan Parliamnt and th latst amndmnts. This dirctiv spcifis th rstrictions of th us of hazardous substancs in lctrical and lctronic quipmnt marktd in Europ. 2
EMO high voltag connctors (singl contact) EMO s High Voltag Y sris connctor hav bn dsignd in th 7 s for th CERN, Europan Organization for Nuclar Rsarch, on of th largst and most rspctd cntrs for scintific rsarch. All th sris prsntd in this catalogu (S sris, E sris, Y sris and 5 sris) ar Push-Pull connctors that offr rliabl construction, mad of high grad matrials. Th dsign of ths product incrass th crpag distanc of th intrconnction nabling to guarant high voltag working conditions Tabl of Contnts Y Sris Tchnical charactristics...6 Part Numbring systm...8 Modls without safty locking ring...9 Modls with safty locking ring...3 Vacuumtight modls...5 Insrt configuration...7 Collts, Accssoris...8 Tooling, Cabl assmbly...9 S Sris Tchnical charactristics...2 Part Numbring systm...22 Modls...23 Watrtight or vacuumtight modls...28 E Sris Tchnical charactristics...3 Part Numbring systm...32 Modls...33 Watrtight or vacuumtight modls...34 S and E Sris Insrt configuration...35 Contacts...36 Collts...37 Variant...38 Accssoris...39 5 Sris Tchnical charactristics...4 Modls...42 Accssoris...43 Tooling...44 Trmination instructions...45 3
Y sris (HV singl contact) This family of singl contact connctors ar high voltag connctors dsignd for oprating voltags ranging from 5 to 5 kv. Thy offr a grat dal of scurity. Th long housing prmits a mchanical mating long bfor th contacts ar ngagd, thus nsuring saf mating. Furthrmor, th sockt in th sris 3Y can b providd with a microswitch to prvnt powr from bing turnd on bfor th plug is matd. Modls without safty locking ring 45-4 typ Modls (pag 9) Straight plugs Fixd sockts ERA.Y FFA.Y PSA.Y ERY.Y 45-43 typ Modls (pag 9) Straight plugs Fixd sockts ERA.3Y FFA.3Y PSA.3Y ERD.3Y Part Sction Showing Intrnal Componnts Fixd sockt Straight plug 2 3 4 5 6 7 8 9 shll arthing crown castllatd nut hxagonal ring circlip insulator fmal contact silicon ring o-ring 3 5 8 7 6 4 2 9 ERA.Y 7 2 FFA.Y 3 6 5 8 9 4 2 3 4 5 6 7 8 9 outr shll innr shll latch slv collt nut cntr-pic insulator mal contact circlip collt Not: othr connctor shlls ar availabl on rqust. 4
Rquirmnts in th fild of nuclar rsarch hav givn EMO th opportunity to dsign a nw gnration of high voltag unipol connctor in this Y sris. Thy ar mainly charactrizd by thir xtrmly favourabl siz/tst voltag ratio. Th us of insulating matrial such as PEEK and silicon rubbr in a nw dsign of insulators allows to propos connctors withstanding up to 52 kvdc in th 3Y sris. Modls with safty locking ring 46-425 typ Modls (pag 3) Straight plug Fixd sockts Watrtight or vacuumtight modls (pag 5) Fixd sockts ERA.Y / 3Y EWB.Y VPP.Y / 3Y FFR.Y / 3Y ERA.Y / 3Y HGP.Y / 3Y VCP.3Y PEP.Y / 3Y HGP.Y 45 typ Modls (pag 4) Straight plug Fixd sockt FFB.6Y ERA.6Y Part Sction Showing Intrnal Componnts 2 3 4 5 6 Fixd sockt shll arthing crown hxagonal ring insulator fmal contact o-ring 4 5 3 2 6 5 2 4 6 8 3 7 ERA.Y FFR.Y 2 3 4 5 6 7 8 Straight plug outr shll latch slv collt nut insulator mal contact circlip bnd rlif safty locking ring Not: othr connctor shlls ar availabl on rqust. 5
tchnical charactristics Matrials and tratmnts Componnt Outr shll, collt nut, conical nut Innrshll Earthing crown atch slv ocking washr Hxagonal nut Othr mtallic componnts Mal contact Fmal contact Clips Insulator O-ring and gaskts Matrial (Standard) Brass (UNS C 385) Brass (UNS C 385) Bryllium Coppr (UNS C 73) Spcial bronz/brass Bronz (UNS C 52) Brass (UNS C 385) Brass (UNS C 385) Brass (UNS C 345) Bronz (UNS C 544) or Cu-B (UNS C 73) Cu-B or spcial stl PTFE, PEEK Silicon rubbr (SR) Silicon MQ/MVQ Thicknss of surfac tratmnt (µm) chrom nickl gold Cu Ni Cr Cu Ni Cu Ni Au.5 3.3.5 3 2..5 3.3.5 3.5 3.5 3.5 3..5 3.5 without tratmnt Mchanical and climatical lctrical Charactristics Valu Standard Charactristics Valu Standard Enduranc > cycls IEC 652-5 tst 9a Tst voltag S pag 7 Humidity Oprating tmpratur up to 95% at 6 C - 4 C to +8 C ) - 55 C to +23 C 2) Shll lctrical continuity Y 3Y 6Y. mω IEC 652-2 tst 2f.7 mω IEC 652-2 tst 2f. mω IEC 652-2 tst 2f Salt spray corrosion tst h IEC 652-6 tst f ø.9 mm < 4.5 mω IEC 652-2 tst 2a Protction indx (matd) Climatical catgory IP 5 IEC 6529 IEC 668- Nots: ) with «F» silicon insulator. 2) with PEEK insulator or «T» Tflon insulator (PTFE). Contact rsistanc ) ø.3 mm ø.6 mm ø 4.5 mm ø 7. mm < 3.5 mω IEC 652-2 tst 2a < 3.5 mω IEC 652-2 tst 2a < 2 mω IEC 652-2 tst 2a <.4 mω IEC 652-2 tst 2a Nots: Insulation rsistanc > 2 Ω IEC 652-2 tst 3a. ) aftr mating cycls and th salt spray tst according to IEC 652-6 tst f. Maximum oprating voltag 5kV kv 5kV 6kV ) 25kV ) 3kV 5kV ) Y sris 3Y sris 6Y sris l l l l l l l Nots: ) with safty locking ring. 6
Rcommndd cabls Modls Outr diamtr Rcommndd cabls Colour Standard (mm) Oprating voltag (kv DC) FFA.Y.4.CTAC57 FFA.Y.4.CTC57 FFR.Y.46.CFAE55R HGP.Y.46.C37 PEP.Y.46.CY FFR.3Y.425.CFAE55Z FFR.Y.46.CFAE55Z FFR.Y.46.CFAE55G FFR.Y.46.CFAE55B FFR.Y.46.CFAE63 FFR.Y.46.CFAE64 FFR.Y.46.CFAE67G FFR.3Y.425.CFAE55G FFR.3Y.425.CFAE76 FFR.3Y.425.CFAE88 FFA.Y.45.CllC32 FFA.Y.45.CllC42 FFA.Y.4.CC47 TV-2 Sumitomo Rd 5.75 U 3239 TV-2 Sumitomo Rd 5.75 U 3239 CHT.99.574.7 CHT.99.574.7 CHT.99.574.7 JJC43 / EDE cabl 366 Rd 5.4 U 52 3 JJC43 / EDE cabl 366 Rd 5.4 U 52 3 JJC49 / EDE cabl 3666 Rd 6. 3 JJC43 / EDE cabl 366 Rd 5.4 U 52 3 NEK 2KV (756) ynnwrk 2YCH 2KV HTC 5-5- Rd 3.2 CERN/DESY 5 Bldn 8866 Rd 5.3 4 ynnwrk 2YCH 3KV CHH.99.NEK.HTC CHT.99.554.75 CHT.2.53.48 CHT.4.9.386RB 4 CHT.8.5.6588GB / EDE 3565 8 EDE 447 Rd 2.9 3 CHT.3.75.24RB / EDE 547 Rd 4. 3 CHT.9.6.2846RB / EDE 633 4.6 9 Nots: Outr insulation cabl diamtr (mm) must b adaptd to th innr silicon insulator diamtr (mm). 7
Part numbring systm Straight plug F F A. Y. 4 5. C T A C 5 2 Variant Cabl ø Cabl fixing typ: (p. 8) Fixd sockt E R A. 3 Y. 4 3. C Modl: (pag 9) Sris (pag 9) Insrt configuration: (p. 7) Housing: C = Chrom-platd brass l N = Nickl-platd brass l Contact typ: A = Mal soldr = Fmal soldr Insulator: F = Silicon (SR) ) l = PEEK l T = PTFE l Nots: ) only for th plugs of th Y.46 and 3Y.425 sris. l First choic altrnativ l Spcial ordr altrnativ FFA.Y.45.CTAC52 = straight plug with cabl collt, Y sris, high voltag typ,.5 kvdc tst voltag, chrom-platd brass housing, PTFE insulator, mal soldr contact, C typ collt for 5.2 mm max diamtr cabl. ERA.3Y.43.C = fixd sockt, nut fixing, 3Y sris, high voltag typ, 42 kvdc tst voltag, chrom-platd brass housing, PEEK insulator, fmal soldr contact. Not: As standard, plugs ar fittd with a mal contact and sockts with a fmal contact. Som of ths sris Y modls can b supplid with a fmal contact for plugs and a mal contact for sockts. 8
Modls without safty locking ring FFA.Y Straight plug, cabl collt ~M ~ Part numbr A M S Cabl ø min. max. FFa.Y.45.clac FFa.Y.45.cllc 3 54. 27.5 9 3 67. 3.5 9.2 6.8.2 6.8 S FFa.Y.4.clac 3 63.7 27.7 9.2 6.8 FFa.Y.4.cllc 3 85. 39.3 9.2 6.8 FFA.3Y Straight plug, cabl collt ~M ~ Part numbr A M S Cabl ø min. max. FFa.3Y.45.clac FFa.3Y.45.cllc 9 98 42 5 9 6 52 5 2.6.5 2.6.5 S FFa.3Y.43.clac 9 5 42 5 2.6.5 FFa.3Y.43.cllc 9 2 5 5 2.6.5 9
ERA.Y Fixd sockt, nut fixing Part numbr A E M S ra.y.45.cla 2 M6x. 6.5 6. 4.5 9 S 6.9 +. M E maxi ra.y.45.cll ra.y.4.cla ra.y.4.cll 2 M6x. 6.5 5. 4.5 9 2 M6x. 6.5 79.5 4.5 9 2 M6x. 6.5 69.8 4.5 9 ERA.3Y Fixd sockt, nut fixing Part numbr A E M S S2 S S 2 M 24.9 +. E maxi ra.3y.45.cla ra.3y.45.cll ra.3y.43.cla ra.3y.43.cll 3 M24x. 2 77 6.5 2 3 3 M24x. 2 3 6.5 2 3 3 M24x. 2 8 6.5 2 3 3 M24x. 2 5 6.5 2 3
ERY.Y Fixd sockt, scrw fixing, visibl shll S 6.9 +. Part numbr ry.y.4.cta A S 2 M6x. 79.5 8 ERD.3Y Fixd sockt with two nuts and microswitch (back panl mounting) A B C A B C S 3 A ø C +. Part numbr A S3 B C 22.5 3 4.5 4 maxi B +. rd.3y.45.ctlm rd.3y.45.ctym 4 M24x. 3.5 27 4 M24x. 77. 27 22.6 24. 22.6 24.
PSA.Y Fixd sockt, nut fixing, cabl collt ~ Part numbr A S S2 Cabl ø min. max. Psa.Y.45.clac 2 M6x. 7 9 9.2 6.8 S S 2 4.5 6.9 +. 6 maxi Psa.Y.45.cllc Psa.Y.4.clac Psa.Y.4.cllc 2 M6x. 74 9 9 2 M6x. 8 9 9 2 M6x. 93 9 9.2 6.8.2 6.8.2 6.8 PSA.3Y Fixd sockt, nut fixing, cabl collt ~ S S 2 2 maxi 6.5 24.9 +. Part numbr Psa.3Y.43.cllc A S S2 3 M24x. 5 5 3 Cabl ø min. max. 2.6.5 2
Modls with safty locking ring FFR Straight plug for cabl crimping with bnd rlif and safty locking ring ~M ~ Part numbr FFr.Y.46.cFa A M S 3 83 64.7 9 Cabl ø min. max. 3.3 6.6 FFr.Y.46.cFa67g FFr.3Y.425.cFa 3 82. 2 9 2 92. 5 9. 3..5 S Not: FFR.Y.46.CFAE52R is dlivrd with rd bnd rlif (pag 8). Som spcific modl may accpt largr dimnsions. ERA Fixd sockt, nut fixing S S 2 8.8 maxi (Y) 6 maxi (3Y) M ø C +. B +. Part numbr ra.y.46.cll ra.3y.425.cll A M S S2 2 M6x. 34 4.5 4.5 9 3 M24x. 5 6.5 22.5 3 B C 4.6 6.9 22.6 24. ERA Fixd sockt, nut fixing, for non-scrnd cabl 9 (Y) 6 (3Y) 4.5 (Y) 22.5 (3Y) 9 (Y) 3 (3Y) 8.8 maxi (Y) 6 maxi (3Y) 4.5 (Y) 6.5 (3Y) ø C +. B +. Part numbr ra.y.46.cll37 ra.3y.425.cll47 Dim. (mm) A 2 M6x. 42 3 M24x. 6 B C 4.6 6.9 22.6 24. Cabl ø 3.7 ±. 4.7 ±. 3
PEP Fixd sockt, nut fixing, with cabl clamp nut (back panl mounting) 9 (Y) 3 (3Y) 4 (Y) 2 (3Y) 4 (Y) 2 (3Y) 4.5 (Y) 22.5 (3Y) maxi (Y) 4 maxi (3Y) 3. (Y) 3.5 (3Y) ø C +. B +. Part numbr PP.Y.46.cllY PP.3Y.425.cllY A 2 M6x. 7.5 3 M24x. 85. B C 4.6 6.9 22.6 24. Cabl ø min. max. 7 7 5 FFB.6Y Straight plug with cabl collt and safty locking ring ~M ~ ø B S Part numbr FFB.6Y.45.clac A B M S 47 5 25 89.2 36 Cabl ø min. max.. 3.3 ERA.6Y Fixd sockt, nut fixing N M6x S M 55. +. E maxi Part numbr ra.6y.45.cll A E M N S 65 M55x2. 45 26 29 65 4
Watrtight or vacuumtight modls HGP, EWB, VPP, VCP sockt modls allow th dvic on which thy ar fittd to rach a protction indx of IP68 as pr IEC 6529. Thy ar fully compatibl with plugs of th sam sris and ar widly usd for portabl radios, military, laboratory quipmnt, aviation, rsarch instituts, tc. Tchnical Charactristics Mchanical and climatical Charactristics Valu Standard Not: ) only for vacuumtight modls. Enduranc Humidity Tmpratur rang Salt spray corrosion tst Climatical catgory akag rat (H) ) > cycls IEC 652-5 tst 9a up to 95% at 6 C -4 C to +8 C h IEC 652-6 tst f 2/8/2 IEC 668- < -7 mbar.l.s - IEC 652-7 tst 4b EWB.Y Fixd sockt, nut fixing, vacuumtight, for print 7 ø C +. S S 2 maxi 4.5 B +. Part numbr A S S2 B C WB.Y.46.cln 2 M6x. 37.5 4.5 9 4.6 6.9 HGP Fixd sockt, nut fixing, vacuumtight ø C +. S S 2 8.8 maxi (Y) 6 maxi (3Y) B +. Part numbr A S S2 B C 4.5 (Y) 6.5 (3Y) hgp.y.46.cll hgp.3y.425.cll 2 M6x. 34 4.5 9 3 M24x. 5 22.5 3 4.6 6.9 22.6 24. 5
HGP Fixd sockt, nut fixing, vacuumtight 9 4.5 9 8.8 maxi 4.5 ø C +. B +. Part numbr hgp.y.46.cll37 Dim. (mm) A 2 M6x. 42 B C 4.6 6.9 Cabl ø 3.7 ±. VPP Fixd sockt, nut fixing, with cabl clamp nut, vacuumtight (back panl mounting) 9 (Y) 3 (3Y) 4 (Y) 2 (3Y) 4 (Y) 2 (3Y) 4.5 (Y) 22.5 (3Y) maxi (Y) 4 maxi (3Y) 3. (Y) 3.5 (3Y) ø C +. B +. Part numbr vpp.y.46.clly vpp.3y.425.clly A 2 M6x. 7.5 3 M24x. 85. B C 4.6 6.9 22.6 24. Cabl ø min. max. 7 7 5 VCP.3Y Fixd sockt, nut fixing, vacuumtight, for non-scrnd cabl (back panl mounting) ~ ø C +. 9 22.5 M 3 B +. 4 maxi Part numbr vcp.3y.425.cll47 A M 3 M24x 59 3.5 B C 22.6 24. Cabl ø 4.7 ±. 6
Insrt configuration Singl High Voltag Rfrnc Sris Contact ø (mm) Contact gndr for plug Conductor ø maxi (mm)) Dilctric ø maxi (mm)) Cabl shath ø maxi (mm)) Standard insulator matrial Crpag distanc min. (mm)3) Tst voltag U (kv DC)2) Tst voltag U (kv rms)2) Ratd currnt (A) Mal soldr contacts 45 Y.3 A/.45 3.2 6.7 T 6..5 7.5 8. 4 Y.3 A/.45 4. 6.7 T 24.5 5..5 8. 45 3Y 4.5 A/ 2.45 7.3.5 T 4. 22.5 6. 5. 46 Y.9 A.75 4.5 6.6 F/ 4. 35. 25. 6. 425 3Y.6 A.35 5.5.5 F/ 25.5 52. 37. 8. 43 3Y 4.5 A/ 2.45 7.3.5 T 58. 45 6Y 7. A 6.6 23. 3.3 86.4 Fmal soldr contacts Mal soldr contacts Fmal soldr contacts 42.4) 29.4) 5. tbd 7.5) 25. WARNING: Dpnding on th application spcific safty standard apply rgarding dtrmination of th oprating voltag Us. That shall b considrd carfully whn slcting connctors. U U In low duty oprations oprating voltag Us can b as high as Us =. For svr applications oprating voltag can b as low as Us =..5 3 Not: ) som spcific modl may accpt largr dimnsions, plas contact us. 2) tst voltag U is masurd according to IEC 652-2 tst 4a, in matd condition and at s lvl. 3) crpag distanc is masurd in th matd condition. 4) valu for mal contact plug matd with fmal contact sockt. 5) pak valu for.2/5μs normalizd voltag shock. 7
Collts Typ C collts Fixing systm typ E or Y (Y.46 and 3Y.425, for FFR, PEP and VPP modls) C E Y Y.45 / 3Y.4 3Y.45 / 3Y.43 6Y.45 Typ Cabl ø min. max. Typ Cabl ø min. max. Typ Cabl ø min. max. c22.2 2.2 c42 2.6 4.2 c2. 2. Y Typ 52 55 Cabl dimnsion Shath ø Max. dilc. Max. cond. Min. Max. ø (±.) ø 6.6 3.6.75 6. 3.9.75 c32 2.3 3.2 c57 4.2 5.7 c2 2. 2. 63 6.6 3.6.75 c42 3.5 4.2 c72 5.7 7.2 c29 27.9 28.8 64 6.6 3.6.35 c52 4.2 5.2 c87 7.2 8.7 c3 29. 3. 67 9. 4.5.35 c62 5.4 6.2 c97 8.5 9.7 c3 3.3 3.3 Y 7...75 c66 c68 6.5 6.6 6.7 6.8 c 9.7.5 3Y 55 76 6. 4..65 8. 4.6.65 88 9. 5.5.65.5 4.6.65 Y9 7. 9..35 Y5 2. 5..35 Accssoris GMA Bnd rlif (TPU) A bnd rlif mad from thrmoplastic polyurthan lastomr can b fittd ovr EMO plugs and sockts that ar supplid with nut for fitting such bnd rlif. Us th part numbrs shown blow to ordr this accssory sparatly. Main charactristics l Matrial: TPU (Thrmoplastic Polyurthan) l Tmpratur rang in dry atmosphr: -4 C +8 C Part numbr Bnd rlif Cabl ø A min. max. Rf. Colour Rf. Colour Rf. Colour gma.b.54.dg 5.4 3 5.4 6. a blu J yllow r rd gma.b.65.dg ) 6.5 3 6.5 7. B whit M brown s orang gma.y.87.dg 8.7 3 8.7 9. g gry n black v grn Not: All dimnsions ar in millimtrs. ) Dsign may diffr from othr bnd rlif, modl without strips. Th last lttr «G» of th part numbr indicats th gry colour of th bnd rlif. For ordring a bnd rlif with anothr colour, s tabl blow and rplac th lttr «G» by th lttr of th rquird colour. 8
GBB Taprd washrs ø C Part numbr A C gbb..25.ln 9 6.2 4 l Matrial: Nickl-platd brass (3 µm) Not: To ordr this accssory sparatly, us th abov part numbrs. Th panl cut out diamtr is largr whn using taprd washr. Tooling DPl Crimping tool with di This tool is ndd for th trmination of th cabl, (crimping ovr th scrn) of th plug FFR. Part numbr Sris Crimp collt rf. dp.99.7.k dp.99.27.4k dp.99.7.k dpa.99.29.5k dpa.99..6k dpd.9..5k Y.46 E55 Y. 46 E52, E63, E64, E67 3Y.425 E55 3Y.425 E76 3Y.425 E 3Y.425 E88 Cabl assmbly Cabl stripping lngths for shildd cabl Cabl stripping lngths for non shildd cabl Modls Cabl stripping lngths (mm) S T Modls Cabl stripping lngths (mm) T FFA.Y.45.CTAC-- 34.5 8 8. ERD.Y.46.C 33.9 3.9 PSA.Y.4.CTC62 45. 6 8. T ERA.3Y.425.C 32. 4.5 T PEP.Y.46.CY VPP.Y.46.CY FFA.3Y.45.CTAC-- 7.9 8 3.9 24. 8 4. 79. 6 5. HGP.3Y.425.C ERA.3Y.43.CTA ERA.3Y.43.C 32. 4.5 85.5 4.5 6.5 FFA.3Y.45.CTYC77 73. 6 5. ERA.3Y.43.CT 6.5 S PEP.3Y.425.CY5 VPP.3Y.425.CY5 4.3 2 4.3 4.3 2 4.3 FFA.3Y.43.CTAC-- 97. 2 4. FFA.3Y.43.CTC-- 92. 2. PSA.3Y.43.CTC-- 56. 7 8. FFB.6Y.45.CAC-- 9. 2 3. 9
S sris (HV singl contact) S sris connctors hav main faturs as follows: scurity of th Push-Pull slf-latching systm soldr contacts 36 scrning for full EMC shilding wid rang of modls satisfying most applications. Modls (pag??) 23) Straight plug Straight plugs Fixd sockts Fr sockts FFR FFA ERA PCA Fixd plug FFA EHP PCA FAA FFB EHR PCS Fixd sockts Watrtight or vacuumtight modl (pag 28) Fixd sockts Fixd couplr ERD ECP PSA, PSP PSS HGP EWB Fixd couplr SWH HCP EWF RAD Part Sction Showing Intrnal Componnts 2 3 4 5 6 7 Fixd sockt outr shll arthing crown rtaining ring hxagonal nut locking washr insulator fmal contact 6 2 3 4 5 7 6 5 4 2 7 3 2 3 4 5 6 7 Straight plug outr shll latch slv collt nut cntr-pic insulator mal contact collt Not: othr connctor shlls ar availabl on rqust. 2
tchnical charactristics Matrials and tratmnts Componnt Outr shll, collt nut, conical nut Innrshll Earthing crown atch slv ocking washr Hxagonal nut Othr mtallic componnts Mal contact Fmal contact Clips Insulator O-ring and gaskts Matrial (Standard) Brass (UNS C 385) Brass (UNS C 385) Bryllium Coppr (UNS C 73) Spcial bronz/brass Bronz (UNS C 52) Brass (UNS C 385) Brass (UNS C 385) Brass (UNS C 345) Bronz (UNS C 544) or Cu-B (UNS C 73) Cu-B or spcial stl PTFE, PEEK Silicon rubbr (SR) Silicon MQ/MVQ Thicknss of surfac tratmnt (µm) chrom nickl gold Cu Ni Cr Cu Ni Cu Ni Au.5 3.3.5 3.3.5 3.5 3.5 3.5 3.5 3..5 3..5 3.5 Mchanical and climatical lctrical Charactristics Valu Standard Charactristics Valu Standard Enduranc Humidity > cycls IEC 652-5 tst 9a up to 95% at 6 C Shilding fficincy at MHz at GHz > 75 db IEC 669--3 > 4 db IEC 669--3 Tmpratur rang -55 C +25 C Rsistanc to vibrations -2 Hz, 5 g IEC 652-4 tst 6d Shock rsistanc g, 6 ms IEC 652-4 tst 6c Salt spray corrosion tst h IEC 652-6 tst f Protction indx (matd) IP 5 IEC 6529 Climatical catgory 55/75/2 IEC 668- Rcommndd cabls Typ Sris S.43 S.45 S.45 S.48 2S.48 3S.45 3S.4 3S.45 3S.46 4S.4 Typ of cabl Oprating voltag 742 l l l RG74 dpnding on manufacturr 447 l High voltag cabl 3kV 547 l l l l High voltag cabl 3kV 633 l l l High voltag cabl 9kV 5849 RG58 dpnding on manufacturr 3666 l l High voltag cabl 3kV 366 l l l l High voltag cabl 3kV 23 RG23 dpnding on manufacturr 2
Part numbring systm Plug F F B. S. 4 5. C T A C 3 2 Fr sockt P C A. S. 4 3. C T C 2 2 Variant ) : (pag 38) Cabl ø: (pag 37) Cabl fixing typ: (pag 37) Fixd sockt E R A. 2 S. 4 8. C T Modl: (pag 23) Sris: (pag 23) Insrt configuration: (pag 35) Housing: C = chrom-platd brass Variant ) : (pag 38) Contact typ: (pag 36) Insulator: = PEEK T = PTFE FFB.S.45.CTAC32 = straight plug with cabl collt and safty locking ring, S sris, high voltag, typ.5 kvdc tst voltag, chromplatd brass housing, PTFE insulator, mal soldr contact, C typ collt for a 3.2 mm diamtr cabl. PCA.S.43.CTC22 = fr sockt with cabl collt, S sris, high voltag, typ 6 kvdc tst voltag, chrom-platd brass housing, PTFE insulator, fmal soldr contact, C typ collt for a 2.2 mm diamtr cabl. ERA.2S.48.CT = fixd sockt, nut fixing, 2S sris, high voltag, typ 2 kvdc tst voltag, chrom-platd brass housing, PTFE insulator, fmal soldr contact. Not: ) th «Variant» position of th part numbr is usd to spcify th prsnc of a nut for fitting a bnd rlif. For modls with collt nut for fitting a bnd rlif, a «Z» should b indicatd and a bnd rlif can b ordrd sparatly as indicatd in th «Accssoris» sction. An ordr for a connctor with bnd rlif should thus includ two part numbrs. 22
Modls FFA Straight plug, cabl collt ~ ~M S 2 Rfrnc Modl Sris Typ A M S2 Cabl ø min. max. FFa s 43 9 34.7 24.7 6.5.3 4.4 FFA Straight plug, cabl collt and nut for fitting a bnd rlif ) ~ ~M Rfrnc Cabl ø S 2 Modl Sris Typ FFa s 43 A M S2 9 33.5 23.5 7. min. max..3 4.4 Not: ) to ordr, add a «Z» at th nd of th rfrnc. Th bnd rlif must b ordrd sparatly (s pag 39). FFB Straight plug with cabl collt and safty locking ring Rfrnc Cabl ø Modl Sris Typ A M S2 min. max. ~ ~M FFB s 43 FFB s 45 9. 36.8 26.8 6.5 2. 45. 34. 8.5.3 4.4.2 6.8 FFB 2s 48 FFB 3s 45 4.8 55.5 43.5. 7.8 65. 5. 4..3 8.7 2.7.7 S 2 FFB 3s 4 7.8 75. 6. 4. 2.7.7 FFB 3s 45 7.8 75. 6. 4. 2.7.7 FFB 3s 46 7.8 65. 5. 4. 2.7.7 FFB 4s 4 24.8 89. 7. 9. 4. 3. FFR Straight plug, safty locking ring, with cabl crimping ~M ~ Rfrnc Cabl ø Modl Sris Typ A M S2 min. max. S 2 FFr s 45 9 42 32 6.5.3 4.4 FFr s 48 2 53 42 8.5.2 6.8 Not: Only availabl with mal contact. For crimp frruls s pag 37. 23
FAA Fixd plug non-latching, nut fixing Rfrnc Modl Sris Typ A E M B C maxi M Faa s 43 M9x.6 2. 27..2 8.3 9. ø C +. Faa s 45 Faa 3s 45 4 M2x. 2.5 34. 2.5 22 M8x. 4. 44. 7..6 2. 6.6 8.2 E maxi B +. Faa 3s 4 Faa 3s 45 22 M8x. 4. 44.5 7. 22 M8x. 4. 45. 7. 6.6 8.2 6.6 8.2 Not: For th 3S.4 and 3S.45, th contact soldr pot is insid th rar insulator. ERA Fixd sockt, nut fixing Rfrnc Modl Sris Typ A E M B C ra s 43 M9x.6 7. 24.5.2 8.3 9. M ra s 45 ra s 45 M9x.6 7. 24.5.2 4 M2x. 7.5 3.5.5 8.3 9..6 2. ø C +. ra s 48 ra 2s 48 4 M2x. 7.5 3..5 8 M5x. 8.5 4.5.8.6 2. 3.6 5. E maxi B +. ra 3s 45 ra 3s 4 22 M8x..5 4.5 2. 22 M8x..5 46.5 2. 6.6 8.2 6.6 8.2 ra 3s 45 22 M8x..5 52. 2. 6.6 8.2 ra 3s 46 ra 4s 4 22 M8x..5 38. 2. 28 M25x. 2. 56.5 2.5 6.6 8.2 23.6 25.2 EHP Fixd sockt, nut fixing, protruding shll maxi M ø C +. Rfrnc Modl Sris Typ A E M B C E maxi B +. hp s 43 hp s 45 hp 3s 46 M9x.6 2. 25. 2.5 4 M2x. 3.5 3.5 2. 22 M8x. 4. 38. 8.7 8.2 9..5 2. 8.2 EHR Fixd sockt, nut fixing, protruding shll maxi M ø C +. Rfrnc E maxi Modl Sris Typ A E M B C hr 3s 46 22 M8x. 4.4 43.6 8.7 8.2 Not: Only availabl with fmal contact. 24
ERD Fixd sockt with two nuts (back panl mounting) maxi M Rfrnc Modl Sris Typ A E M B C ø C +. rd s 43 rd s 45 2 M9x.6 5.5 25.5 2.5 6 M2x. 6. 3.5 3.5 8.3 9..6 2. E maxi B +. rd s 48 rd 2s 48 rd 3s 45 6 M2x. 6. 3. 3.5 2 M5x. 5.5 4.5 3.5 24 M8x. 9. 48.5 4.5.6 2. 3.6 5. 6.6 8.2 ECP Fixd sockt with two nuts, long thradd shll (back panl mounting) maxi M ø C +. Rfrnc E maxi B +. Modl Sris Typ cp s 43 cp s 45 A E M 2 M9x.6 9. 25. 2.5 6 M2x. 9.5 3.5 3.5 B C 8.3 9..6 2. PCA Fr sockt, cabl collt Rfrnc Cabl ø Modl Sris Typ A S2 min. max. Pca s 43 8.9 33.5 6.5.3 4.4 ~ Pca s 45.9 4.5 8.5.2 6.8 S 2 Pca 2s 48 Pca 3s 45 Pca 3s 4 4.8 54.. 7.8 59. 4. 7.8 64. 4..3 8.7 2.7.5 2.7.5 Pca 3s 45 7.8 73. 4. 2.7.5 Pca 3s 46 7.8 65. 4. 2.7.5 Pca 4s 4 24.8 78.3 9. 4. 3. PCA Fr sockt, cabl collt and nut for fitting a bnd rlif ) ~ Rfrnc Cabl ø S 2 Modl Sris Typ A S2 min. max. Pca s 43 8.9 36 7.3 4.4 Pca s 45.9 44 9.2 6.8 Not: ) to ordr, add a «Z» at th nd of th rfrnc. Th bnd rlif must b ordrd sparatly (s pag 39). 25
PCS Fr sockt with cabl crimping ~ Rfrnc Cabl ø S 2 Modl Sris Typ A S2 min. max. Pcs s 45 9 38 6.5.7 3.4 Pcs s 48 2 52 8.5 2.3 4.6 Not: Only availabl with fmal contact. For crimp frruls s p. 37. PSA Fixd sockt, nut fixing, cabl collt Rfrnc Modl Sris Typ A E M B C Psa s 43 M9x.6 7. 33.5.2 8.3 9. Psa s 45 4 M2x. 7.5 4.5.5.6 2. ~ M Psa 2s 48 Psa 3s 45 8 M5x. 8.5 54..8 22 M8x..5 59. 2. 3.6 5. 6.6 8.2 S 2 E maxi ø C +. B +. Psa 3s 4 22 M8x..5 64. 2. 6.6 8.2 Psa 3s 45 22 M8x..5 73. 2. 6.6 8.2 Psa 4s 4 28 M25x. 2. 78.3 2.5 23.6 25.2 not: Th dimnsion «S2» is th sam as th PCA modls. PSP Fixd sockt, nut fixing, cabl collt and innr anti-rotating dvic ~ M Rfrnc S 2 E maxi ø C +. B +. Modl Sris Typ A E M B C PsP s 45 4 M2x. 7.5 4.5.5.6 2. PsP s 4 4 M2x. 7.5 4.5.5.6 2. not: Th dimnsion «S2» is th sam as th PCA modls. 26
PSS Fr sockt, nut fixing for cabl crimping M Rfrnc S 2 7 maxi ø C +. B +. Modl Sris Typ A M S2 B C Pss s 45 M9x.6 38.2 6.5 8.3 9. Pss s 48 4 M2x. 52.5 8.5.6 2. Not: Only availabl with fmal contact. For crimp frruls s p. 37. RAD Fixd couplr, nut fixing M E maxi ø C +. B +. Rfrnc Modl Sris Typ rad s 43 A E M M9x.6 7. 25..2 B C 8.3 9. rad s 45 4 M2x. 7.5 28.5.5.6 2. Not: s pag 36 for th availabl plug and contact configuration. 27
Watrtight or vacuumtight modls HGP, EWB, EWF, HCP, SWH sockt or couplr modls allow th dvic on which thy ar fittd to rach a protction indx of IP68 as pr IEC 6529. Thy ar fully compatibl with plugs of th sam sris and ar widly usd for portabl radios, military, laboratory quipmnt, aviation, tc. Ths modls ar idntifid by a lttr «P» at th nd of th rfrnc. Most of ths modls ar also availabl in a vacuumtight vrsion. Such modls ar idntifid by an additional lttr «V» at th nd of th part numbr (crtificat on rqust). Epoxy rsin is usd to sal ths modls. Part numbr xampl: Watrtight sockt: HGP.S.45.CTP Vacuumtight sockt: HGP.S.45.CTPV Not: ) only for vacuumtight modls. 2) this valu corrsponds to th maximum allowd prssur diffrnc for th assmbld sockt. Tchnical Charactristics Mchanical and climatical Charactristics Enduranc Humidity Tmpratur rang Salt spray corrosion tst Climatical catgory akag rat (H) ) Maximum oprating prssur 2) S S 2S 3S Valu Standard > cycls IEC 652-5 tst 9a up to 95% at 6 C -2 C to +8 C h IEC 652-6 tst f 2/8/2 IEC 668- < -7 mbar.l.s - IEC 652-7 tst 4b 6 bars IEC 652-7 tst 4d 6 bars IEC 652-7 tst 4d 4 bars IEC 652-7 tst 4d 3 bars IEC 652-7 tst 4d HGP Fixd sockt, nut fixing, watrtight or vacuumtight Rfrnc maxi M Modl Sris Typ A E M B C hgp s 43 8 M2x.. 25. 4.6 2. E maxi ø C +. B +. hgp s 45 hgp 2s 48 hgp 3s 4 hgp 3s 45 2 M4x. 5.5 3.5 4 2 M6x. 7. 4.5 4 28 M2x. 8. 54.5 6 28 M2x. 8. 59. 6 2.6 4. 4.6 6. 8.6 2.2 8.6 2.2 EWB Fixd sockt, nut fixing, with two flats on th flang, watrtight or vacuumtight maxi M Rfrnc Modl Sris Typ A E M B C E maxi ø C +. B +. WB s 45 3 M9x.6. 34. 3.5 WB s 45 2 M4x. 5.5 3.5 4. WB s 48 8 M2x. 2.5 4. 4. Not: Only availabl with fmal contact. 9. 2. 2.6 4. 2. 4. 28
EWF Fixd sockt with arthing tag, nut fixing, vacuumtight (back panl mounting) maxi P ø C +. Rfrnc Modl Sris Typ A E P B C E maxi EWF S 45 2.5 M2x. 34 2.5 Not: Only availabl with fmal contact. 2. HCP Fixd sockt, nut fixing, watrtight or vacuumtight (back panl mounting) maxi M ø C +. Rfrnc Modl Sris Typ A E M B C E maxi 2 HCP S 48 8 M4x. 8.6 32 3.5 Not: Only availabl with fmal contact. 4. SWH Fixd couplr, nut fixing, watrtight or vacuumtight Rfrnc Modl Sris Typ A E M B C M SWH S 43 SWH S 45 4 Mx.75 7 34 2. 7 M2x. 28 39 2.5 9...6 2. E maxi ø C +. B +. SWH S 48 7 M2x. 28 39 2.5.6 2. SWH 3S 45 25 M2x. 3 53 4. 8.6 2.2 SWH 3S 4 25 M2x. 3 53 4. 8.6 2.2 Not: s pag 36 for th availabl plug and contact configuration. 29
E sris (HV singl contact) E sris connctors hav bn spcifically dsignd for outdoor applications. Thy includ an innr slv and two sals to prvnt pntration of solids or liquids into th housing formd by th plug, fr sockt, fixd sockt or couplr. All modls of ths sris ar watrtight whn matd and giv a protction indx of IP 68 as pr IEC 6529 standard (in matd condition) whn corrctly assmbld to an appropriat cabl (IP 66 othrwis). scurity of th Push-Pull latching systm watrtight connction (IP 68/IP 66) wid rang of modls satisfying most applications 36 scrning for full EMC shilding ruggd housing for xtrm working condition. Modls (pag 33) Watrtight or vacuumtight modl (pag 34) Straight plugs Fixd sockts Fixd sockt FFA ERA HGP FFA PSA Part Sction Showing Intrnal Componnts Straight plug 2 3 4 5 6 7 Fixd sockt outr shll arthing crown rtaining ring hxagonal nut insulator fmal contact O ring 6 5 2 3 8 4 7 8 2 3 7 6 4 9 5 2 3 4 5 6 7 8 9 outr shll latch slv innr shll circlip collt nut cntr pic insulator mal contact arthing con collt gaskt Not: othr connctor shlls ar availabl on rqust. 3
tchnical charactristics Matrials and tratmnts Componnt Outr shll, collt nut, conical nut Innrshll Earthing crown atch slv ocking washr Hxagonal nut Othr mtallic componnts Mal contact Fmal contact Clips Insulator O-ring and gaskts Matrial (Standard) Brass (UNS C 385) Brass (UNS C 385) Bryllium Coppr (UNS C 73) Spcial bronz/brass Bronz (UNS C 52) Brass (UNS C 385) Brass (UNS C 385) Brass (UNS C 345) Bronz (UNS C 544) or Cu-B (UNS C 73) Cu-B or spcial stl PTFE, PEEK Silicon rubbr (SR) Silicon MQ/MVQ Thicknss of surfac tratmnt (µm) chrom nickl gold Cu Ni Cr Cu Ni Cu Ni Au.5 3.3.5 3.3.5 3.5 3.5 3.5 3.5 3..5 3..5 3.5 Mchanical and climatical lctrical Charactristics Valu Standard Charactristics Valu Standard Enduranc Humidity cycls IEC 652-5 tst 9a up to 95% at 6 C Shilding fficincy at MHz at GHz > 95 db IEC 669--3 > 8 db IEC 669--3 Tmpratur rang -55 C +2 C Rsistanc to vibrations -2 Hz, 5 g IEC 652-4 tst 6d Shock rsistanc g, 6 ms IEC 652-4 tst 6c Salt spray corrosion tst h IEC 652-6 tst f Protction indx (matd) IP 68 / IP 66 IEC 6529 Climatical catgory 5/75/2 IEC 668- Rcommndd cabls Typ Sris E.43 E.45 2E.48 3E.45 3E.4 Typ of cabl Oprating voltag 742 l l RG74 dpnding on manufacturr 447 l High voltag cabl 3kV 547 l l l High voltag cabl 3kV 633 l High voltag cabl 9kV 5849 RG58 dpnding on manufacturr 3666 l l High voltag cabl 3kV 366 l l l High voltag cabl 3kV 23 RG23 dpnding on manufacturr 3
Part numbring systm Plug F F A. E. 4 5. C A C 3 5 Fr sockt P C A. E. 4 3. C C 3 5 Variant ) : (pag 38) Cabl ø: (pag 37) Cabl fixing typ: (pag 37) Fixd sockt E R A. 2 E. 4 8. C Modl: (pag 33) Sris: (pag 33) Insrt configuration: (pag 35) Housing: C = chrom-platd brass Variant ) : (pag 38) Contact typ: (pag 36) Insulator: = PEEK T = PTFE FFA.E.45.CAC35 = straight plug with cabl collt, E sris, high voltag, typ.5 kvdc tst voltag, chrom-platd brass housing, PEEK insulator, mal soldr contact, C typ collt for a 3.5 mm diamtr cabl. PCA.E.43.CC35 = fr sockt with cabl collt, E sris, high voltag, typ 6 kvdc tst voltag, chrom-platd brass housing, PEEK insulator, fmal soldr contact, C typ collt for a 3.5 mm diamtr cabl. ERA.2E.48.C = fixd sockt, nut fixing, 2E sris, high voltag, typ 2 kvdc tst voltag, chrom-platd brass housing, PEEK insulator, fmal soldr contact. Not: ) th «Variant» position of th part numbr is usd to spcify th prsnc of a nut for fitting a bnd rlif. For modls with collt nut for fitting a bnd rlif, a «Z» should b indicatd and a bnd rlif can b ordrd sparatly as indicatd in th «Accssoris» sction. An ordr for a connctor with bnd rlif should thus includ two part numbrs. 32
Modls FFA Straight plug, cabl collt ~M ~ Rfrnc Modl Sris Typ A M S2 Cabl ø min. max. FFa 43 FFa 45 34. 23. 8 3 43. 29. 9. 5..3 6.5 S 2 FFa 2 48 6 52.5 36.5 2.3 8.5 FFa 3 4 9 62.5 42.5 5 2.6.5 FFA Straight plug, cabl collt and nut for fitting a bnd rlif ) Rfrnc Cabl ø ~M ~ Modl Sris Typ FFa 43 A M S2 34. 23. 7 min. max.. 5. FFa 45 3 43. 29. 9.3 6.5 S 2 FFa 3 4 9 6.5 4.5 5 2.6.5 Not: ) to ordr, add a «Z» at th nd of th rfrnc. Th bnd rlif must b ordrd sparatly (s pag 39). ERA Fixd sockt, nut fixing maxi M Rfrnc Modl Sris Typ A E M B C E maxi ø C +. B +. ra 43 ra 45 ra 2 48 ra 3 4 8 M4x. 5.5 26.5 4. 2 M6x. 9. 35.5 4.5 25 M2x. 9. 45.5 5. 3 M24x.. 52. 6. 2.6 4. 4.6 6. 8.6 2.2 22.6 24.2 PSA Fixd sockt, nut fixing, cabl collt maxi Rfrnc S 2 E maxi M ø C +. B +. Modl Sris Typ A E M B C Psa 45 2 M6x. 9. 46. 4.5 4.6 6. Psa 3 4 3 M24x..5 67.7 6. 22.6 24.2 not: Th dimnsion «S2» is th sam as th FFA modls. 33
Watrtight or vacuumtight modls HGP and SWH sockt or couplr modls allow th dvic on which thy ar fittd to rach a protction indx of IP 68 as pr IEC 6529. Thy ar fully compatibl with plugs of th sam sris and ar widly usd for portabl radios, military, laboratory quipmnt, aviation, tc. Ths modls ar idntifid by a lttr «P» at th nd of th rfrnc. Most of ths modls ar also availabl in a vacuumtight vrsion. Such modls ar idntifid by an additional lttr «V» at th nd of th part numbr (crtificat on rqust). Epoxy rsin is usd to sal ths modls. Part numbr xampl: Watrtight sockt: HGP.E.43.CTP Vacuumtight sockt: HGP.E.43.CTPV Tchnical Charactristics Mchanical and climatical Charactristics Valu Standard Enduranc > cycls IEC 652-5 tst 9a Humidity Tmpratur rang up to 95% at 6 C -2 C to +8 C Salt spray corrosion tst h IEC 652-6 tst f Climatical catgory 2/8/2 IEC 668- akag rat (H) ) < -7 mbar.l.s - IEC 652-7 tst 4b Max. oprating prssur 2) 6 bars IEC 652-7 tst 4d Not: ) only for vacuumtight modls. 2) this valu corrsponds to th maximum allowd prssur diffrnc for th assmbld sockt. HGP Fixd sockt, nut fixing, watrtight or vacuumtight maxi M ø C +. Rfrnc E maxi B +. Modl Sris Typ A E M hgp 43 8 M4x. 5.5 24.5 4 B C 2.6 4. 34
Insrt configuration (S and E sris) high voltag (singl contact) Mal soldr contacts Fmal soldr contacts Rfrnc Standard Sris Watrtight Contact ø (mm) Contact gndr for plug Conductor ø maxi (mm) ) Dilctric ø maxi (mm) ) Cabl shath ø maxi (mm) ) Standard insulator matrial Crpag dist. min. (mm) 3) Tst voltag U (kv DC) 2) Tst voltag U (kv rms) 2) Ratd currnt (A) 43 S E.9 A/.75 2.9 5. T 7. 6. 4.2 4 45 S.7 A.5 2.9 4.7 3.5 S E.3 A/.5 4. 6.5 T.5 3S 3E 4. A/ 2.95 7.5.5 T 2.5 2. 8.4 4.5 7.5 8.5 7.5 5 48 S.9 A.95 4. 6. 2. 2S 2E 2. A/.75 5. 8.5 T.5 8. 2.7 6 2. 8.5 4 3S 3E 2. A/ 2.5 7.3.5 T 6.5 4S 2.5 A 2.95 9.5 3. T tbd 5..5 5..5 2 45 3S.3 A/.3 7.3.5 T 28.5 2. 5. 8 46 3S.4 A.5 4.2.5.7 5.5 2.25 4).6 4) 7.5 5.3 WARNING: Dpnding on th application spcific safty standard apply rgarding dtrmination of th oprating voltag Us. That shall b considrd carfully whn slcting connctors. U U In low duty oprations oprating voltag Us can b as high as Us =. For svr applications oprating voltag can b as low as Us =..5 3 Not: ) som spcific modl may accpt largr dimnsions, plas contact us. 2) tst voltag U is masurd according to IEC 652-2 tst 4a, in matd condition and at s lvl. 3) crpag distanc is masurd in th matd condition. 4) btwn scrn. 35
Contacts (S and E sris) Contacts for plugs, fr or fixd sockts Contacts for couplrs Rf. Contact typ Rf. Contact typ Rf. Contact typ a Mal soldr c Mal - Mal l Fmal - Mal l Fmal soldr a Mal - Fmal M Fmal - Fmal Contacts rfrnc for fixd and fr couplrs RAD and SWH A Mal - Fmal Fmal - Mal Rfrnc for plug Rfrnc for plug Rfrnc for plug Rfrnc for plug A A C Mal - Mal M Fmal - Fmal Rfrnc for plug Rfrnc for plug Rfrnc for plug Rfrnc for plug A A Us of plugs for mating with RAD and SWH couplrs Rfrnc M for coupling two idntical plugs fittd with mal contact (contact rfrnc A). Rfrnc for coupling a plug fittd with mal contacts (contact rfrnc A) at th flang nd for RAD and SWH and an invrtd plug fittd with fmal contacts (contact rfrnc ) at th othr nd. Rfrnc A for th invrtd vrsion of cod. Rfrnc C for th invrtd vrsion of cod M. 36
Collts (S and E sris) Typ C collts (S sris) Typ C collts (E sris) Typ Cabl ø min. max. Typ Cabl ø min. max. Typ Cabl ø min. max. Typ Cabl ø min. max. S c22 c32.3 2.2 > 2.2 3.2 3S c42 c57 2.6 4.2 4.3 5.7 E c c5..2.3.5 2E c5 c2.3.5.6 2. c37 > 3.2 3.7 c72 5.8 7.2 c2.6 2. c25 2. 2.5 c44 > 3.7 4.4 c87 7.3 8.7 c25 2. 2.5 c3 2.6 3. S c22 c32.4 2.2 > 2.2 3.2 c97 c 8.8 9.7 9.8.5 c3 c35 2.6 3. 3. 3.5 c35 c4 3. 3.5 3.6 4. c42 c52 > 3.2 4.2 > 4.2 5.2 4S c52 c62 4. 5. 5. 6. c4 c45 3.6 4. 4. 4.5 c45 c5 4. 4.5 4.6 5. c57 > 5.2 5.7 c72 6. 7. c5 4.6 5. c55 5. 5.5 2S c62 c27 c32 > 5.7 6.2.3 2.7 > 2.5 3.2 c82 c92 c 7. 8. 8. 9. 9.. E c5 c2 c25.3.5.6 2. 2. 2.5 c6 c65 c7 5.6 6. 6. 6.5 6.6 7. c42 > 3.2 4.2 c.. c3 2.6 3. c75 7. 7.5 c52 > 4.2 5.2 c2. 2. c35 3. 3.5 c8 7.6 8. c62 > 5.2 6.2 c3 2.6 3. c4 3.6 4. c85 8. 8.5 c72 c82 > 6.2 7.2 > 7.2 8.2 c45 c5 4. 4.5 4.6 5. 3E c3 c35 2.6 3. 3. 3.5 c87 > 8.2 8.7 c55 5. 5.5 c4 3.6 4. c6 5.6 6. c45 4. 4.5 c65 6. 6.5 c5 4.6 5. Crimp frruls (S.45 and S.48 sris) c55 c6 5. 5.5 5.6 6. c65 6. 6.5 c7 6.6 7. c75 7. 7.5 S Typ 33 34 43 48 Shath ø Min. Max. Cabl dimnsion Max. dilc. ø (±.) Max. cond. ø 2.6 3.3.6.55 2.8 3.3.6.55 3.5 4.3 2.. 4.2 4.8 3.. c8 c85 c9 c95 c c 7.6 8. 8. 8.5 8.6 9. 9. 9.5 9.6...5 S 46 6 4. 4.6 2.3.9 5.2 6. 4..9 37
Barrl contact and dilctric diamtr ø B ø B Sub assmbly part numbr Barrl contact (mm) Innr insulator ø B (mm) Dlivrd with clamping Sub assmbly part numbr Barrl contact (mm) Innr insulator ø B (mm) Dlivrd with clamping S.43.8 3. C22 to C44 2.4 C22, C32, C42 S.45. 3. C52 4. C62 3.2 C27, C32 2S.48.8 5.2 C42 to C87 3S.45 3. 7.6 C42 to C 3S.4 2.2 7.4 C42 to C 4. C42 to C57 3S.45.35 4.9 C72 to C87 6.5 C96 to C 4S.4 3. 9.6 C52 to C3 Variant (S and E sris) Bnd rlif for S sris modls with collt Nd to b ordrd Bnd rlif for E sris modls with collt Nd to b ordrd Rf. Collt Typ Cod Nd to b ordrd sparatly (s pag 39) Rf. Collt Typ Cod Nd to b ordrd sparatly (s pag 39) S Z C 32 to 44 GMA.B.ll.Dl E Z C 3 to 5 GMA.B.lll.ll S Z C 32 to 62 GMA.B.ll.Dl E Z C 3 to 65 GMA.B.lll.ll Not: All dimnsions ar in millimtrs. 3E Z C 35 to 85 GMA.3B.lll.ll Watrtight and vacumtight sockt and couplr modls (S and E sris) Watrtight Rfrnc Vacuumtight Modl O-ring and gaskt matrial (E sris) Standard connctors ar dlivrd with silicon o-ring and gaskts. Th vacuumtight modls, idntifid with th lttr «PV», ar dlivrd with Viton gaskts. Othr gaskts matrial can b dlivrd upon spcial rqust. S P Pv EWB, HCP, HGP, EWF, SWH Rf. O-ring matrial E P Pv HGP h d FPM (Viton ) EPDM FPM (Viton ) and collt nut for bnd rlif 38
Accssoris GMA Bnd rlif (TPU) A bnd rlif mad from thrmoplastic polyurthan lastomr can b fittd ovr EMO plugs and sockts that ar supplid with nut for fitting such bnd rlif. Us th part numbrs shown blow to ordr this accssory sparatly. Main charactristics l Matrial: TPU (Thrmoplastic Polyurthan) l Tmpratur rang in dry atmosphr: -4 C +8 C Part numbr Sris Bnd rlif Cabl ø A min. max. Part numbr Sris Bnd rlif Cabl ø A min. max. gma.b.25.dg 2.5 24 2.5 2.9 gma.3b.5.dg ) 4.5 42 4.5 5.2 gma.b.3.dg 3. 24 3. 3.4 gma.3b.6.dg 6. 42 6. 6.9 gma.b.35.dg S-E 3.5 24 3.5 3.9 gma.3b.7.dg 3E 7. 42 7. 7.9 gma.b.4.dg ) 4. 24 4. 4.4 gma.3b.8.dg 8. 42 8. 8.9 gma.b.45.dg ) 4.5 24 4.5 5.2 gma.3b.9.dg 9. 42 9.. gma.b.25.dg 2.5 3 2.5 2.9 not: all dimnsions ar in millimtrs. gma.b.3.dg 3. 3 3. 3.4 gma.b.35.dg gma.b.4.dg S-E 3.5 3 3.5 3.9 4. 3 4. 4.4 Rf. Colour Rf. Colour Rf. Colour gma.b.45.dg 4.5 3 4.5 4.9 a blu J yllow r rd gma.b.54.dg 5.4 3 5.4 6. B whit M brown s orang gma.b.65.dg ) 6.5 3 6.5 7. g gry n black v grn Not: ) Dsign may diffr from othr bnd rlif, modl without strips. Th last lttr «G» of th part numbr indicats th gry colour of th bnd rlif. For ordring a bnd rlif with anothr colour, s tabl abov and rplac th lttr «G» by th lttr of th rquird colour. 39
5 sris (HV singl contact) High voltag connctors of th nw 5 miniatur sris hav bn spcifically dvlopd to mt th rquirmnts of xprimntal nuclar rsarch programm. Th 5 sris contains a miniatur HV 2kV DC (tst voltag) contacts. This crimp contact is rmovabl from th shll and is insrtd in a PEEK insulator. Th actual mating is providd by th EMO Push-Pull systm, rnownd for its rliability worldwid and a rd locking ring to scur th connction. Th compact dsign of ths connctors maks thm idal for applications whr minimal mass and spac saving ar critical factors. Intrconnctions Modls (pag 42) Straight plug Fixd sockt FFR PES Part Sction Showing Intrnal Componnts 2 3 4 5 6 7 Fixd sockt shll crimp back nd hxagonal nut conical nut insulator HV fmal contact crimp frrul 7 2 5 6 3 4 8 6 5 3 2 4 7 2 3 4 5 6 7 8 Straight plug outr shll latch slv locking ring crimp back nd insulator HV mal contact crimp frrul arthing crown HV Contact Fmal contact 2 3 4 3 2 Mal contact 2 3 fmal contact insulator clips 2 3 4 mal contact insulator clips saling gland 4
tchnical charactristics Matrials and Tratmnts Connctor Componnt Matrial (Standard) Outr shll + crimpnd Safty nut Earthing crown atch slv Hxagonal and conical nut Insulator Crimp frrul Mchanical and nvironmntal Surfac trat. (µm) Aluminium (AA 6262A) 5 Aluminium (AA 6262A) Anodizd rd Aluminium spcial 5 Aluminium spcial 5 Aluminium (AA 6262A) Anodizd natural PEEK Aluminium (AA 6262A) 5 contact Surfac trat. Componnt Matrial (Standard) (µm) Cu Ni Au Mal contact Brass (UNS C385).5 3. Fmal contact Bronz (UNS C544).5 3.5 Contact clips Cu-B (QQ-C-53) Insulator PEEK Saling gland Silicon PVMQ lctrical Charactristics Valu Standard Charactristics Valu Standard Contact rtntion forc 4 N IEC 652-8 tst 5a Tst voltag DC 2 kv ( min.) IEC 652-2 tst 4a Working tmpratur -2 C +25 C Ratd currnt 4 A IEC 652-3 tst 5a Mchanical lif > 2 cycls IEC 652-5 tst 9a Contact rsistanc 8 mω IEC 652-2 tst 2a Climatic class 2/25/2 IEC 668- Scrn rsistanc 5 mω IEC 652-2 tst 2f Radiation rsistanc > 6 Gy Insulation rsistanc 2 mω IEC 652-2 tst 3a Rcommndd cabls Cabl group Manufacturr part numbr CERN typ Construction and dimnsions Conductor Dilctric Scrn Shath Constr. Mat. ø Mat. ø Mat. Mat. ø Corona scrn ABBNK - 45/94 HTC 5-- 7x.7 CuSn.5 PE solid.5 CuSn 6x4x. Polyolfin 3.3 ys 2 HABIA 3789-4- HFI 5 mini coax Mono Cu.6 HFI5.5 Drain 2x. + Alu polystr HFI5.5 no 4
Modls FFR.5 Straight plug for cabl crimping with locking ring 29.8 42 ø 6 Part numbr Cabl group FFr.5.43.lla4 FFr.5.43.lla42 2 PES.5 Fixd sockt, with two nuts, for cabl crimping 42 8.5 maxi 2.5 M6.5x.6 ø 8.5 +. ø 6.6 5.8 +. Part numbr Ps.5.43.lll4 Ps.5.43.lll42 Cabl group Rcommndd mounting nut torqu:.8 Nm. 2 42
Accssoris FFA-ERA High voltag contacts mal fmal Contact part numbr Mal contact Fmal contact FFa.5.43.Zla ra.5.43.zll Cabl group (mm) 4 FFa.5.43.Zla2 ra.5.43.zll2 2 6 GMA Hatshrink tub ø D min. Part numbr gma.3..st Cabl group -2 Supplir Nam Product rf. RAYCHEM RNF 3 3/ ø D 3. 3 gma.5..st 2 RAYCHEM RNF 3.5/.5.5 9 Not: All dimnsions ar in millimtrs. Shall b ordrd sparatly. For cabl group 2, th two hatshrink tubs ar ncssary. l Matrial: Polyolfin transparnt FFS Crimp frrul Modl ø 4. Modl 2 Part numbr Cabl group Modl FFs.5.6.PM ø.4 FFs.5.6.PM 2 2 l Matrial: Aluminium alloy (AA 6262A) nickl platd GEC Conical nut 7 M 6.5 x.6 2.5 ø 8.5 Part numbr gc.5.24.pt l Matrial: Aluminium alloy (AA 6262A) natural anodizd. 43
GEA Hxagonal nut 8 M 6.5 x.6 2 9.2 Part numbr ga.5.24.pt l Matrial: Aluminium alloy (AA 6262A) natural anodizd. Tooling DCH Spannr for conical nut 37 39.7 Part numbr dch.9.3.9tn ø l Matrial: Blacknd stl. DCF Extraction tools for HV contacts Part numbr Automatic modl dcf.9.33.5lt DPH Crimping tool with di Part numbr Applications Cabl group Marking on di dph.99.5.2k Shild -2 DPH.9.5.2K dph.99.6.k Cntr contact DPH.9..6K dph.99.65.k Cntr contact 2 DPK.9..6K DPN Dis and positionr Part numbr Applications Cabl group Marking on di dpn.99.5.2k Shild -2 DPH.9.5.2K dpn.99.6.k Cntr contact DPH.9..6K dpn.99.65.k Cntr contact 2 DPK.9..6K 44 l Dis matrial: Blacknd stl
Trmination instructions cabl group 5 3 4 FFR 5 3 4 PES 9 ±.2 3 ±.2 3.5 ±.2. Strip th cabl according to th givn dimnsions, rmov carfully th cabl corona scrn, making sur that th cabl dilctric is not damagd. Rmov also th aluminium foil and th txtil tap. Clan th dilctric with isopropylic alcool. Dimnsions in mm. 3 3 4 4 Apply laqur Crimp A Apply laqur 2. Plac th crimp frrul on th cabl. Widn compltly th shild braid and fold it back ovr th jackt. Introduc th cabl cntr conductor into th HV contact until th contact nd rsts against th dilctric and th conductor is visibl through th contact inspction hol. Crimp with th EMO crimping tool DPH.99.6.K. Covr th crimp sction of th contact and th Pk nd of th HV contact with a layr of insulating laqur. t th laqur dry, approx.5 min. Not: W rcommand th laqur Urthan rf: Cllpack n 92 4 3 3. Slid th hatshrink tub ovr th HV contact until it rsts against th contact insulator. On nd of th hatshrink tub shall b locatd at th position A of th HV contact insulator. Shrink th tub. Shrink A 4 3 Shrink 5 4. Fully introduc th HV contact into th connctor shll ƒ. Chck that th contact is corrctly locatd and rmains in position whn givn a gntl pull. Plac th cabl shild braid strand ovr th shll crimp back nd, cut th lngth of braid in xcss. 5 5 5. Slid th crimp frrul ovr th cabl shild until it rsts against th connctor shll. Crimp with th EMO crimping tool DPH.99.5.2K. 5 Crimp Crimp 45
Trmination instructions cabl group 2 5 3 4 2 FFR 5 3 4 2 PES 4.2.2 3.2 Dimnsions in mm. Apply laqur 3 4 2 Apply laqur Crimp 3 4 2 A B Shrink 4 3 Shrink A 4 3 2. Strip th cabl according to th givn dimnsions, cut th aluminium foil making sur that th dilctric is not damagd. Do not damag th 2 drain wirs. Fold th drain wirs back ovr th outr jackt and slid ovr th small hatshrink tub. Clan th dilctric with isopropylic alcool. 2. Plac th crimp frrul introducing first th small diamtr on th cabl. Introduc th cabl cntr conductor and a part of th dilctric into th HV contact until th conductor is fully visibl through th contact inspction hol. Crimp with th EMO crimping tool DPH.99.65.K. Covr th crimp sction of th contact and a short lngth of th dilctric with a layr of insulating laqur. t th laqur dry, approx. 5 min. Not: W rcommand th laqur Urthan rf: Cllpack n 92 Slid th hatskrink tub ovr th HV contact until it rsts against th contact insulator at th position B. Shrink th tub. Covr th Pk nd of th HV contact and th first hatshrink tub with a layr of th insulating laqur. t th laqur dry, approx. 5 min. 3. Slid th hatshrink tub ovr th HV contact until it rsts against th contact insulator. On nd of th hatshrink tub shall b locatd at th position A of th HV contact insulator. Shrink th tub. Shrink 5 4 3 4. Fully introduc th HV contact into th connctor shll ƒ. Chck that th contact is corrctly locatd and rmains in position whn givn a gntl pull. Plac th 2 drain wir around th shll crimp back nd. 5 A 4 3 5 5. Slid th crimp frrul ovr th cabl shild until it rsts against th connctor shll. Crimp with th EMO crimping tool DPH.99.5.2K. 5 Crimp Crimp 46
Product safty notic PEASE READ AND FOOW A INSTUCTIONS CAREFUY AND CONSUT A REEVENT NATIONA AND INTERNATIONA SAFETY REGUATIONS FOR YOUR APPICATION. IMPROPER HANDING, CABE ASSEMBY, OR WRONG USE OF CONNECTORS CAN RESUT IN HAZARDOUS SITUATIONS.. SHOCK AND FIRE HAZARD Incorrct wiring, th us of damagd componnts, prsnc of forign objcts (such as mtal dbris), and / or rsidu (such as claning fluids), can rsult in short circuits, ovrhating, and / or risk of lctric shock. Matd componnts should nvr b disconnctd whil liv as this may rsult in an xposd lctric arc and local ovrhating, rsulting in possibl damag to componnts. 2. HANDING Connctors and thir componnts should b visually inspctd for damag prior to installation and assmbly. Suspct componnts should b rjctd or rturnd to th factory for vrification. Connctor assmbly and installation should only b carrid out by proprly traind prsonnl. Propr tools must b usd during installation and / or assmbly in ordr to obtain saf and rliabl prformanc. 3. USE Connctors with xposd contacts should nvr b liv (or on th currnt supply sid of a circuit). Undr gnral conditions voltags abov 3 VAC and 42 VDC ar considrd hazardous and propr masurs should b takn to liminat all risk of transmission of such voltags to any xposd mtal part of th connctor. 4. TEST AND OPERATING VOTAGES Th maximum admissibl oprating voltag dpnds upon th national or intrnational standards in forc for th application in qustion. Air and crpag distancs impact th oprating voltag; rfrnc valus ar indicatd in th catalog howvr ths may b influncd by PC board dsign and / or wiring harnsss. Th tst voltag indicatd in th catalog is 75% of th man brakdown voltag; th tst is applid at 5 V/s and th tst duration is minut. 5. CE MARKING CE marking mans that th applianc or quipmnt baring it complis with th protction rquirmnts of on or svral Europan safty dirctivs. CE marking applis to complt products or quipmnt, but not to lctromchanical componnts, such as connctors. 6. PRODUCT IMPROVEMENTS Th EMO Group rsrvs th right to modify and improv to our products or spcifications without providing prior notification. Disclaimrs EMO works constantly to improv th quality of its products; th information and illustrations figuring in this documnt may thrfor vary and ar not binding. In any cas, EMO maks no spcific warranty of mrchantability, fitnss for a particular purpos, third party componnts as such or includd in assmbly, non-infringmnt, titl, accuracy, compltnss, or scurity. Th usr is fully rsponsibl for his products and applications using EMO componnt. In no vnt shall EMO, its affiliats, officrs, agnts or mploys b liabl for any incidntal, indirct, spcial or consquntial damags in connction with th products or srvics providd by EMO, including (without limitation) loss of profits or rvnus, intrruption of businss, loss of us of th products or any associatd quipmnt, matrials, componnts or products, damags to associatd quipmnt or in combination with othr componnts, matrials. Rproduction of significant portions of EMO information in EMO data books or data shts is prmissibl only if rproduction is without altration and is accompanid by all associatd warrantis, conditions, limitations, and notics. EMO is not rsponsibl or liabl for such altrd documntation. Information of third partis may b subjct to additional rstrictions. 47
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