WADHOKAR GROUP OF COMPANIES
THE PIONEERS Shri Dattatraya T. Wadhokar. Unsung Hero of Indian Industry Such illustrious words describe Late Mr. D. T. Wadhokar in the biography on JRD Tata by Mr. R. M. Lala. Starting with a small rented shed at Kalas in Pune with a single hand press he today heads Wadhokar Group of Companies consisting of 21 Industrial Units, 1500 personnel and turnover to the tune of Rs. 500 Crores In FY 2012-13. ********* ********* Shri Manohar D. Wadhokar. The man with a vision, driving force behind the phenomenal growth of Wadhokar Group Of Companies a technocrat par excellence and man of piety, simplicity and understanding, these words can describe Late Mr. Manohar D. Wadhokar. God always wishes human beings to complete their mission and return back to him, and here was a man who was in a hurry to finish his mission. Fate could not be compromised & he had accede to Gods wishes.
Vision & Mission VISION " To be Trusted and Global Player in Manufacturing of Sheet Metal Stampings, Aggregate Assemblies. " MISSION " To ensure Customer Delight and Constantly Upgrade Facilities, Processes and Technology. Offer Superior Products and move up Value Chain " Quality Policy " Anusaya Auto Press Parts Pvt Ltd. " Will strive to achieve customer satisfaction by delivering products that meet or exceed their expectations. To meet this we are committed to comply with IATF 16949 Quality Management System and also continually improve business processes.
CORE COMPETENCY Our Products Sheet metal stamping. Frame assembly for medium, light and small commercial vehicles. Body in white assemblies for commercial and passenger vehicles. Skin Panel for White goods. Load Body. Under body assemblies for commercial & passenger vehicles. Injection plastic moulded components for white goods. Brake, Fuel and Hydraulic pipes for commercial vehicles. Production Engineering Competence Tool design, Simulation, analysis, manufacturing of tools and products & refurbishment
MANAGEMENT TEAM Design & Manager, 30 785 Dev., 75 72 60 Engg., 238 Staff, 120 145 Supervisor, 50 145 SURESH D. WADHOKAR (Director) JAGDISH D. WADHOKAR ( Director ) SHRIKANT M. WADHOKAR ( Director ) SUMIT M. WADHOKAR ( Director ) SURESH PRESS WORKS-PUNE S.M.ROLLING WORKS-PUNE ANUSAYA AUTO PRESS PARTS PVT. LTD- CHAKAN Suresh Press Works- Lucknow Shrikant Auto Engg. Works -Pune Anusaya Auto Press Parts Pvt. Ltd Pantnagar (Utk) Anubhav Auto Industies- Pune Sumit Plastics Industries-Pune Shrikant Auto Engg. Pvt.ltd -Pune Susheel Industries- Pune Snehal Industies- Pune Metfarm Industies- Pune Suresh Metal Press Wprks-Pune Spray All Industries - Pune Dattatreya Industries - Pune Mahesh Industries- Pune Lotus Flexible Pkg. Industries-Pune Sumit auto, dharwad Workers, 1250 1825 Total No. of Units : Total Group Strength : 17 Nos 1585 Nos FACILITY BUILT UP AREA: 93,000 SQMTR
MANUFACTURING UNITS Suresh Press Works -Pune Establishment Build up Area Facility Products : Year -1970 : 50,000 Sq. Ft. : CNC Tube Bending, Press Shop : Tubes of Brake line, Fuel line and Air line. Anusaya Auto Press Parts Pvt. Ltd. - Chakan Establishment Build up Area Facility Products : Year -1996 : 1,35,000 Sq. Ft. : High Tonnage Press Shop, Integrated Toolroom : Large Press Parts for Cars, Rear Structures (Winger& Sumo Grande),Trailers (Tata DLT) S.M.Rolling Works -Pune Establishment Build up Area Facility Products : Year -1984 : 60,000 Sq. Ft. : Press Shop, Integrated Tool Room : Press Parts, Riveted Assy, Load bodies Susheel Industries - Ranjangaon Establishment Build up Area Facility Products : Year -2004 : 26,000 Sq. Ft. : Press Line & Injection Molding Machines : Refrigerator Out Doors, Back Panels and Inner Plastic Parts Suresh Press Works -Lucknow Establishment Build up Area Facility Products : Year -1991 : 26,000 Sq. Ft. : Tube Bending, Riveted Assy. Line : Tubular Assy. Riveted Assy.& Long Members Anusaya Auto Press Parts Pvt. Ltd. - Pant Nagar Establishment Build up Area Facility Products : Year -2007 : 2,50,000 Sq. Ft. : Press Line & Assy. Line : ACE Load bodies & Frames (Venture, Magic, IRIS/ Ace Zip )
PRODUCT MIX- CHASSIS & SUSPENSION PARTS ASSEMBLY FRAMES / REAR SUSPENSION ASSY MODEL : LIGHT C.V., INTERMEDIATE C.V., HEVY C.V. DESIGN & DEVELOPED TOOLS AND FIXTURES FOR ABOVE ITEMS: = 800 Nos.
PRODUCT MIX- LOAD BODIES & CABIN / UNDERBODY ASSEMBLIES Load Body 0.75T/ 1.0 Ton Customer : TATA CVBU-Pantnagar Load Body 406 Pick Up Customer : TATA CVBU-PUNE Fire Wall - 709 Customer : TATA CVBU-PUNE Fire Wall Tata SumO Customer : TATA CVBU-PUNE Cabin Assy. For Earth Mover Customer : JCB -PUNE Rear Sub-Structure Assy.- Sumo Grande Customer : TATA CVBU-PUNE
PRODUCT MIX-PRESSED ASSY. BODY IN WHITE COMPONENTS FOR PASSENGER & COMMERCIAL VEHICLE Platform Assy. ( Import Substitution) Customer : DYNAPAC -PUNE Sub-structure- Sumo Customer : TATA CVBU-PUNE Rabbit Cage Customer : DYNAPAC -PUNE Door for Earthmover JS 200 Customer : JCB- PUNE C- Pillar - Indica Customer : TATA PCBU-PUNE D- Pillar - Indica Customer : TATA PCBU-PUNE Door Assy.- 709 LP Customer : TATA CVBU-PUNE
PRODUCT MIX-PRESSED ASSY. ECM Assembly Customer : PIAGGIO-Baramati Long Member Customer : PIAGGIO-Baramati Assy. Long Members- Sumo Customer : TATA CVBU-PUNE Assy. Foot Control Indica Customer : TATA PCBU-PUNE Long Member-DTC Bus Customer : TML - Lucknow Intrusion Beams Indica Customer : TATA PCBU ECM Assembly Customer : PIAGGIO
Proto Capability Facilities for Proto Component Development Sr No. Machine Bed Size Capacity 1 Water Jet Cutting Machine 2.0mx 4.0m Cutting Upto : 150mm 2 7 Axis Robotic Plasma cutting 2.5m x 11.0m Cutting Upto : 40mm 3 3 Axis HD Plasma cutting 1.5m x 3.0m Cutting Upto : 25mm 4 CNC Press Break 6m 1100 Ton (Bending Upto : 25mm) 5 Turret Punch 1.5m x 2.5m Upto : 7mm 6 CNC Pipe Bending Upto : 101 Dia 7 Captive Laser Cutting Trumpf Make The above machines are backed by in house tool room for manufacture of Proto tools & Fixtures.
Proto Capability List of components Developed through Proto route in FY F.Y.2017 18 18 1518 Assembly Frame Ultra Narrow 13.5 Ton Assembly Frame Ultra141214TonAssembly 14Ton Frame Seating Frame for CVG Rain Channel for light commercial vehicle Cbi Cabin Riser for Hyundai Excavator Frame child parts for Low Floor School Bus
MANUFACTURING FACILITIES High Tonnage Press Line Chankan, Pune Capacity : 300 Ton ~ 650 Ton Heavy Tonnage Press Line Pantnagar Capacity : 600 Ton ~ 1250 Ton Heavy Tonnage Press Line Chankan, Pune Capacity : 400 Ton ~ 1500 Ton Medium Tonnage Press Line - Ranjangaon Capacity : 315 Ton Double Action Mech. Press, Chakan Capacity : 1100 Ton Injection Molding Line - Ranjangaon Capacity : 50 Ton ~ 600 ton TOTAL NO. OF PRESSES IN GROUP : 165
TOOL ROOM FACILITY LIST OF TOOL ROOM MACHINES VMC Wire Cut Jig boring CNC Turning Centre Radial Drill Machine 13 5 3 3 18 Vertical Machining Centre Line Capacity : 1200mm X 600mm X 600mm CNC Wire Cut Machine Capacity : 400mm X 300mm X 125mm Jig Boring Machine Capacity : 800mm X 600mm X 450mm Vertical Machining Centre Capacity : 2000mm X 800mm X 800mm Radial Drill Machines Line Capacity : Max 110 Dia
TOOL DESIGN FACILITY CAD CAM SOFTWARES CATIA V5-R19 PRO-E WF-5 DELCAM (POWER SHAPE 7.0, UG NX THINK-3 WITH COMPENSATOR POWER MILL 8.2 ) Auto Cad
DESIGN ANALYSIS FACILITY CAD CAM SOFTWARES Testing AUTO FORM HYPER FORM 8.0 ALGOR FORMING SUIT 7.0 FORMING ZONE SAFETY ZONE THICKNESS TOOL SIZE : - 3200 x 1400 x 650 FORMING ANALYSIS FAILURE LIMIT DIAGRAM
TOOL TRIAL & INSP. FACILITY A. 3 D CAD Data Comparison as per Car Line Geometry. B. CMM CNC Programming for Lay Out Inspection Report. C. 3D Reverse Engineering Process ( Scanning / Digitizing ) Die Spotting Machine 500 ton Chakan- Pune FARO Portable CMM 6Axis x12 Feet - Chakan HEXAGON Portable CMM 6Axis x12 Feet - Chinchwad CMM 2000x1200x1000 Chinchwad-Pune
TOOL MAINTENANCE AREA DIE WASHING DIE WASHING
INHOUSE MADE LOADBODY FIXTURES Pneumatic Spot Welding Fixtures ACE 0.75T L.B
ROBOTIC WELDING ASSEMBLY LINES
ASSEMBLY LINES Loadbody Welding & Assembly Line - Pune Products : Load Body 207DI / Crew Cab Sub-structure Assembly Line - Pune Products : Tata Sumo Grande Welding & Assembly Line Pune Products : 709, Klinger, Manza & Indica
HIGH-TECH CUTTING FACILITY Water Jet Cutting Machine Capacity : 3000mm X 4000mm X 125mm THIK Turret Punch Press Machine Capacity : 1250mm X 3000mmX 4mm THIK Robotic Plazma Cutting Machine Capacity : 1150mm X 7000mmX 25mm THIK Robotic Spot Welding Machine Capacity : 270 Degree Reach 1330 mm CNC Wire Cutting Machine Capacity : 1000mm X 600mm X 400mm High Defination Plazma Cutting Machine Capacity : 1150mm X 4000mmX 25mm THIK
T.S. CERTIFIED ORGANIZATION QUALITY CERTIFICATION IN PROCESS i. IATF : April 2018 ii. TS 14001 : July 2018 iii. OSHAS : July 2018 iv. VDA 6.3 : October 2018
PRODUCTION CAPABILITIES MACHINE DESCRIPTION Shearing Machines Mechanical Presses Hydraulic Presses CNC & Mechanical Press Brakes Plastic Injection Molding Machines CNC Tube Bending Machines CAPACITY 0.50 mm - 12 mm 50 Tons - 1500 Tons 70 Tons - 900 Tons 30 Tons -120 Tons 100 Tons - 600 Tons 8 Dia. - 101 Dia. QUANTITY 15 125 25 17 14 6
OUR CUSTOMERS MANN HUMMEL, Banglore India. FIAT INDIA LTD., Pune, India THERMAX LTD, Pune, India J.C.B. EXCAVATORS INDIA LTD., Pune, India LG ELECTRONICS LTD, Pune, India MAHINDRA & MAHINDRA LTD., Mumbai PIAGGIO VEHICLES PVT. LTD., Baramati, India SAME DEUTZ FAHR INDIA PVT. LTD., Ranipet, India WHIRLPOOL INDIA LTD., Pune, India TATA MOTORS LTD., Pune, India TATA MOTORS LTD., Lucknow, India TATA MOTORS LTD., Jamshedpur, India TATA MOTORS LTD., Uttaranchal, India TATA MOTORS LTD., Dharwad, India TATA TOYO RADIATOR LTD., Pune
LANDS AVAILABLE FOR EXPANSION Land Location MIDC, Supa, Ahmad Nagar MIDC, Chakan Phase-I MIDC, Chakan Phase-III KIDC, Dharwad MIDC, Chakan Phase-II MIDC, Chakan Phase-II MIDC, Chakan Phase-II SIDCUL- Pantnagar Baramati Total : BARAMATI- 5.0 Acres Total Land ( acres ) 30.00 5.00 5.00 4.00 1.50 1.50 1.50 1.00 5.00 49.50 Supa- 30.0 Acres Construction Status Completed Completed Land Bank Completed Manufacturing Sites Manufacturing Sites Manufacturing Sites Completed Completed Dharwad- 4.0 Acres
SOCIAL RESPONSIBILITY 1ST APRIL 2010 2011 2012 2013 2014 2015 2016
WADHOKAR GROUP OF COMPANIES www.wadhokar.com