Series 61 and Series 62 Modutrol IV Motors

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Series 6 and Series 6 Modutrol IV Motors PODUCT DATA APPLICATION The Series 6 and Series 6 Modutrol IV Motors are three-wire spring return and non-spring return floating control motors. Use these motors with controllers that provide a switched spdt or floating output to operate dampers or valves. The Series 6 motors have an internal electrically isolated feedback potentiometer that provides indication of the motor shaft position and can be used for slaving Series 90 Motors or rebalancing an external control circuit. FEATUES eplaces M644, M944,E,G,H,J,K,,S and M945,C,G,K,L,AD Motors. Integral junction box provides NEMA weather protection. Integral spring return returns motor to normal position when power is interrupted. Motor and circuitry operate from 4 Vac. Models available with factory installed transformer, or a field added internal transformer. Quick-connect terminals are standard screw terminal adapter is available. Adapter bracket for matching shaft height of older motors is available. Motors have field adjustable stroke (90 to 60 ). Die-cast aluminum housing. Integral auxiliary switches are available factory mounted, or can be field added. Nominal timing standard of 0 seconds (90 stroke), and 60 seconds (60 stroke). Other timings available. Spring return motors can operate valve linkages from power end or auxiliary end shafts for normally closed or normally open valve applications. All models have dual shafts (slotted and tapped on both ends). All models have auxiliary switch cams. Fixed torque throughout the entire voltage range. Motors are designed for either normally open or normally closed valves and dampers. Series 6 models include electrically isolated feedback potentiometer that provides shaft position indication. Series 6 TADELINE models have linear feedback, configurable for slaving Series 90 Motors. Contents Application... Features... Specifications... Ordering Information... Installation... 4 Settings and Adjustments... 9 Operation... Checkout... eplacement... 6-69-05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS SPECIFICATIONS Models: TADELINE models are selected and packaged to provide ease of stocking, ease of handling and maximum replacement value. TADELINE model specifications are the same as those of standard models unless specified otherwise. Modutrol IV Order Number Guide: See Table. Dimensions: See Fig.. Feedback See Table. Electrical atings: See Table. M Table. Modutrol IV Series Version Order Number Guide. Motor 6 Floating Control 6 Floating Control with feedback 8 60 lb-in. Spring eturn 50 lb-in. Non-Spring eturn 9 00 lb-in. Non-Spring eturn Dual-ended shaft Normally Closed Spring eturn 4 Non-Spring eturn 5 Normally Closed Spring eturn A 0 Auxiliary Switches Adjustable Stroke Normally Closed Auxiliary Switch C Auxiliary Switches D 0 Auxiliary Switch E Auxiliary Switch F Auxiliary Switches M 6 8 4 A XXXX See Catalog for Complete O.S. Number Table. Series 6 Feedback Characteristics Feedback esistance Sensitivity Adjustment Internal Shunted Linear Series 90 Slaving Feedback Shunt esistor OS Number M684D000-S, M684D06-S, M684D4004-S, 600 Ohms No Yes No 87 Ohm M685A005-S, M685A054-S, M685A4009-S M674F009-F, M684F070-F, M684F078-F, 0 K Ohms No No Yes Not Available M685F00-F, M694F009-F, M694F07-F, M684D0-F M684A07-S, M684A089-S, M684C08-S 96/46 Ohms Yes Yes No 74 Ohm M684A00-S, M684A055-S, M684A097-S, M684004-S, M684C00-S, M684C044-S, M684F0-S, M684F09-S, M685A09-S, M685A047-S, M685C00-S, M69406-S, M694D008-S 9/4 Ohms Yes Yes No Not Necessary M684F06-S 800 Ohms No Yes No Not Available -S Slaving Series 90 Mod IV Motor -F 0-0K Feedback ODEING INFOMATION hen purchasing replacement and modernization products from your TADELINE wholesaler or distributor, refer to the TADELINE Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).. Honeywell Customer Care 885 Douglas Drive North Minneapolis, Minnesota 554-486 In Canada Honeywell Limited/Honeywell Limitée, 5 Dynamic Drive, Toronto, Ontario MV 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS Internal Transformer Table. Series 6 and 6 Modutrol IV Motor Power Consumption atings. Voltage at 50/60 Hz Auxiliary Switch atings: See Table 4. Power Consumption Non-Spring eturn Spring eturn (VA) () (VA) () No 4 6 9 9 Yes 4 6 9 9 0 6 9 9 0 6 9 9 Control Inputs: Floating three-wire (Series 60): drive open, hold, drive closed. Series 6 models include an internal, electrically isolated feedback potentiometer that provides shaft position indication. Table 4. Auxiliary Switch atings. Single Contact ating a 0V (in Amps) 40V (in Amps) Full Load 7..6 Locked otor 4..6 a 40 VA pilot duty, 0/40 Vac on opposite contact. Ambient Temperature atings: Maximum: 50 F (66 C) at 5% duty cycle. Minimum: -40 F (-40 C). Dead eight Load On Shaft: Power or Auxiliary End: 00 lb (90.8 kg) maximum. Maximum Combined Load: 00 lb (6 kg). Crankshaft: /8 in. (9.5 mm) square. Stroke: Adjustable Stroke Models: Available field-adjustable from 90 to 60. (See Stroke Setting procedure.) Timing And Torque: See Table 5. TOP VIE TOP VIE OF ACKET 4-7/8 (4) 4-/4 (07) 5-/ (40) 4-5/8 (6) -5/6 (58) 5-/6 (48) /6 (7) /4 (7) 4-/6 (0) 4-/6 (0) /6 (0) /6 (0) -/ (7) POE END /4 (7) 4-7/8 (4) 5-9/6 (4) -/ (7) JUNCTION OX /4 (9) AUXILAY END POE END MOTO 5-/8 (7) 6-7/6 (64) SPING ETUN MODEL SHON FO 60 L-IN. SPING ETUN MODELS 8-/4 (). FO NON-SPING ETUIN MODELS 7-5/6 (85). -9/6 (66) FO 60 L-IN. SPING ETUN MODELS (SHON). FO NON-SPING ETUN MODELS. 9/6 (5) ADAPTE ACKET /4 (9) M8998 Fig.. Series 6 and 6 Modutrol IV Motor mounting dimensions in inches (mm). 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS Nominal Timing a in sec Table 5. Series 6 and 6 Modutrol IV Motor Timing and Torque atings. Normal unning Torque ated Torque in lb-in. (N m) b reakaway Torque c 90 Stroke 60 Stroke Spring eturn Non-Spring eturn Spring eturn Non-Spring eturn 5 0 75 (8.5) 50 (7.0) 0 60 60 (6.8) 5 (4.0) 0 (.6) 70 (7.9) 50 (7.0) 00 (4.0) 60 0 00 (4.0) 600 (68.0) 0 40 50 (7.0) 00 (4.0) a Timings apply to all TADELINE models. Some OEM models are available with non-standard timing/torque. b Torque ratings for dual-ended shaft motors are the sum of the shaft torques (power-end torque plus auxiliary-end torque). c reakaway torque is the maximum torque available to overcome occasional large loads such as a seized damper or valve. Torque designation corresponds to torque rating at standard timing (nominally 60 seconds for 60 and 0 seconds for 90 except for 00 lb-in. motors that have timings of or 4 minutes). IMPOTANT Never use motor continuously at the reakaway Torque rating. Feedback Potentiometer (Series 6 Models Only): TADELINE Models (Can be shunted for slaving a Series 90 Motor). Approvals: Underwriters Laboratories Inc. Listed: File No. E446, Guide No. XAPX. Canadian Standards Association Certified: General Listed File No. L60, Guide No. 400-E. U.S. Patents: pending Accessories: 076A Internal Auxiliary Switch Kit; one switch, can be fieldinstalled. 076 Internal Auxiliary Switch Kit; two switches, can be field-installed. 078A Adapter racket raises motor shaft height by /4 inch (9 mm) to match that of previous Modutrol Motor models. 074A Screw Terminal Adapter converts the standard quickconnect terminals to screw terminals. 455A Infinitely Adjustable Crank Arm, can rotate through downward position and clear motor base without requiring an adapter bracket. 078A Adapter racket for Modutrol IV Motor to match shaft height of Modutrol III Motor 4074EU eatherproofing Kit provides NEMA rating for Modutrol IV Motors mounted in position other than upright. 5007460-00 Internal Transformer; 4/0/0 Vac 50/60 Hz primary, 4 Vac secondary, quick connect terminals. 5007460-00 Internal Transformer; 0 Vac 50/60 Hz primary, 4 Vac secondary, quick connect terminals. 767AD Crank Arm, can rotate through downward position and clear motor base without requiring an adapter bracket. Q00 Linkage connects Modutrol Motor to V5 utterfly Valve. equires the 078A Adapter racket. Q8 Auxiliary Potentiometer for sequence or unison control of to 4 additional modulating (Series 90) motors. Q500 racket and Linkage Assembly connects Modutrol IV Motor to water or steam valve. Q605 Damper Linkage connects motor to damper. Includes motor crank arm. Q607 External Auxiliary Switch controls auxiliary equipment as a function of motor position. ES650-7 Explosion-Proof Housing encloses motor for use in explosive atmospheres. Not for use with Q500 (or any other valve linkages). Order separately from Nelson Enclosures. To order, contact: EGS Enclosures in Houston, TX Karen arfield 8-774-76 Karen.arfield@egseg.com http://appletonelec.com Part number ES-650-7 You need to order a 767DM coupling assembly from Honeywell to use with the cover. INSTALLATION hen Installing this Product.... ead these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.. Installer must be a trained, experienced service technician. 4. After installation is complete, check out product operation as provided in these instructions. Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry. Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect. Equipment Damage Hazard. Can damage the motor beyond repair. Never turn the motor shaft by hand or with a wrench. Forcibly turning the motor shaft damages the gear train and stroke limit contacts. 6-69 05 4

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS IMPOTANT Always conduct a thorough checkout when installation is complete. Location Allow enough clearance for accessory installation and motor servicing when selecting a location (see Fig. ). If located outdoors, use liquid-tight conduit connectors with the junction box to provide NEMA weather protection. If mounted outdoors in a position other than upright, install a 4074EU eatherproofing Kit and liquid-tight connectors to provide NEMA protection. Motor Damage Hazard. Deteriorating vapors and acid fumes can damage metal parts. Install motor in areas free of acid fumes and other deteriorating vapors. In excessive salt environments, mounting base and screws should be zinc or cadmium plated, not stainless steel or brass. Use the 078A Adapter racket for mounting on these surfaces. Mounting Use the following guidelines for proper motor mounting: Always install motors with the crankshaft horizontal. Mounting flanges extending from motor housing base are drilled for /4 inch (6.4 mm) machine screws or bolts. Non-Spring eturn Motors are shipped from the factory in the closed position (at the limit of counterclockwise rotation, as viewed from the power end of the motor). Spring eturn Motors are shipped from the factory in their normal position. Normally closed models are shipped at the limit of counterclockwise rotation, as viewed from the power end of the motor. efer to Fig. for graphical representation of fully-open and fully-closed positions. VETICAL EFEENCE 0 FULLY CLOSED 90 FULLY OPEN 90 DEGEE STOKE 5, 60, AND 75 lb-in. TOQUE VETICAL EFEENCE 45 FULLY CLOSED 90 VETICAL EFEENCE FULLY CLOSED FULLY OPEN Fig.. Motor shaft positions at stroke limits (viewed from power end of motor). Adapter racket The 078A Adapter racket, positioned between the motor and the equipment, raises motor shaft height by 0.75 in. (9 mm) to match that of previous Modutrol Motor models. The following applications require this bracket: Q607 External Auxiliary Switch. Damper linkage applications require added clearance to allow: Crank arm rotation through the downward position. Sufficient damper linkage to reach the motor shaft. All valve linkages except the Q500. 0 60 DEGEE STOKE FULLY 90 DEGEE STOKE OPEN 50 AND 00 lb-in. TOQUE M7090A 60 hen the bracket is not used in a replacement application, the damper linkage requires adjustment for the new shaft position. To mount the motor with the bracket:. Mount the bracket to the equipment with existing or standard bolts.. Using the provided bolts, mount the motor to the bracket threaded holes. See Fig.. For valve linkage applications (other than the Q500):. Mount the bracket to the linkage.. Position the motor on the bracket to align the motor shaft with the linkage.. Attach the motor to the bracket with the four bolts provided. See Fig. 4. 5 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS STANDAD OLTS (4) OLTS POVIDED (4) IING OX MOTO POE END ADAPTE ACKET EQUIPMENT ASE POE END POE END # O /4" ZINC PLATED MACHINE SCES O OLTS M8999 NON-SPING ETUN SPING ETUN Q500 VALVE LINKAGE POE END OF MOTO Fig.. Mounting the motor with an adapter bracket. JUNCTION OX MOTO Damper Linkages The motor does not include a crank arm. Order the crank arm separately (see Accessories in the Specifications section). For detailed instructions on the assembly of specific linkages, refer to the Installation Instructions packed with the linkage. Equipment Damage Hazard. Stalling a motor can damage the drive shaft. Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction. VALVE /4-0 UNC in. LONG MOUNTING OLTS Valve Linkages The Q00 Linkage requires a 078A Adapter racket for all valve applications. Applications with the Q500 Valve Linkage do not require the 078A Adapter racket (see Fig. 4). M8994 Fig. 4. Mounting the motor on a Q500 Valve Linkage. Junction ox hen used with liquid-tight conduit connectors, the junction box provides NEMA weather protection for the motor. The junction box, standard with replacement motors, encloses the terminals and provides knockouts for wiring conduits. Housing an internal transformer or internal auxiliary switches requires using a junction box. 6-69 05 6

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS iring Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry. Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect. SEIES 60 CONTOLLE SEIES 6 MOTO T T IMPOTANT All wiring must agree with applicable codes, ordinances and regulations.. Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics.. hen connecting several motors in parallel, ensure that the power supply VA rating is large enough to provide power to all motors used without overloading.. Fig. 5 shows that motor terminals are quick-connects located on top of the printed circuit board. 4. To access the wiring compartment: a. emove the four screws from the junction box top. b. Lift off the cover. 5. efer to Fig. 6 for typical wiring, and Fig. for internal auxiliary switch connections. L (HOT) L POE SUPPLY. POVIDE DISCONNECT MEANS AND OVELOAD POTECTION AS EQUIED. TANSFOME MAY E INTENAL O EXTENAL TO MOTO. M7095A Fig. 6. Series 6 motor wiring. SEIES 60 CONTOLLE SEIES 6 MOTO everse motor rotation by switching wires at either the motor or panel. everse rotation on Series 6 models by reversing wires at terminals and. everse rotation on Series 6 models by reversing wires at terminals and (to correct motor rotation) and reverse wires at terminals Y and G (to maintain a feedback signal that corresponds with shaft rotation), SENSITIVITY POTENTIOMETE (ON SOME SEIES 6 MODELS, SEE TALE 5) Y L (HOT) L POE SUPPLY. POVIDE DISCONNECT MEANS AND OVELOAD POTECTION AS EQUIED. T G 4 Y G T 4 INNE AUXILIAY SITCH INNE AUXILIAY SITCH CAM (LUE) POE END OUTE AUXILIAY SITCH CAM (ED) OUTE AUXILIAY SITCH TANSFOME MAY E INTENAL O EXTENAL TO MOTO. FEEDACK POTENTIOMETE. Fig. 7. Series 6 motor wiring. M7096 Ensure that L(hot) on the transformer matches 4 (internal hot) on the motor and L matches (internal ground) on the motor. ADJUSTALE STOKE POTENTIOMETE SEIES 6 TEMINAL DESIGNATIONS SHON. NOT ALL FEATUES AVAILALE ON ALL MODELS. M600 Fig. 5. Terminals and adjustments. 7 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS SEIES 90 CONTOLLE 97C O 907A ELAY L (HOT) SEIES 60 CONTOLLE G Y T T L M684 Y T G 4 T 4 G Q8A 60 STOKE SEIES 6 MOTO (HOT) C Y M984 POE SUPPLY. POVIDE DISCONNECT MEANS AND OVELOAD POTECTION AS EQUIED. CONNECTION EQUIED ONLY FO SPING ETUN MOTOS. M7098A (HOT) C T T Fig. 8. Connections to 97C or 907A elay. IING DIAGAM M6XX SEIES AND SEIES PAALLEL APPLICATION TANS C K K Fig. 0. Series 60 and Series 90 in Slaving Application M705 Vibration does not affect Modutrol IV Motor performance (as it did in earlier Modutrol Motors). hen replacing a motor that was connected to an 97C or 907A elay, Honeywell recommends performing a retrofit to remove the relay and the old motor. eplace both with one Series 90 Modutrol IV motor (that is, do not replace the relay). 4 T G Y 4 T G Y M6 S M6 S LUE LEAD YELLO LEAD M6 S M6 S SIZE ELAYS AND TANSFOME PE SYSTEM EQUIEMENTS. ADDITIONAL SEIES O SEIES MOTOS CAN E ADDED IN PAALLEL. DO NOT MIX SEIES AND SEIES IN THE SAME LINE. ONLY IE SEIES ITH SEIES AND SEIES ITH SEIES IN PAALLEL. M7044 ED LEAD USE NEC CLASS IING UNLESS POE SUPPLY MEETS CLASS EQUIEMENTS. TAPE UNUSED LEADS. ENSUE THE CUENT DA OF THE EXTENAL CICUIT IS LESS THAN SITCH CONTACT ATING. Fig. 9. Series and Series Parallel Application ON TO-SITCH MOTOS, SECOND SITCH HAS LACK LEADS ITH LUE, YELLO, AND ED TACES. SOME AUXILIAY SITCH ASSEMLIES INCLUDE ONLY ED AND YELLO LEADS. SOME OTHES DO NOT INCLUDE THE YELLO LEAD. M7099 Fig.. Auxiliary switch schematic. 6-69 05 8

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS SETTINGS AND ADJUSTMENTS efore Setting Stroke. emove the top cover from the motor.. Disconnect the controller from the motor.. For models with an internal transformer (line voltage motors), ensure that power (and nothing else) remains connected to the motor. ADJUSTALE STOKE POTENTIOMETE SENSITIVITY POTENTIOMETE (ON SOME SEIES 6 MODELS, SEE TALE 5) IMPOTANT Detach linkage from motor before adjusting stroke. Adjustable Stroke Series 6 Adjustable Stroke hen viewing from the power end of the motor, the stroke potentiometer is to the far left. To set the stroke to 60 (maximum position) turn the potentiometer fully clockwise, using a /8 in. straight-blade screwdriver. To set the stroke at 90 (minimum position) turn the potentiometer fully counter-clockwise. Setting the potentiometer anywhere between fully clockwise and fully counter-clockwise will set the stroke between 60 and 90. Series 6 Adjustable Stroke hen viewing from the power end of the motor, the stroke potentiometer is to the far left. The sensitivity potentiometer is to the far right. To set the stroke to 60 (maximum position) turn both potentiometers fully clockwise, using a /8 inch straight-blade screwdriver. To set the stroke at 90 (minimum position) turn both potentiometers fully counterclockwise. Setting the potentiometer anywhere between fully clockwise and fully counter-clockwise will set the stroke between 60 and 90. Careless Installation Hazard. Use of excessive force while adjusting cams damages the motor. To avoid damaging motor end switches, set cams by moving only the screwdriver top. Equipment Damage Hazard. Can damage the motor beyond repair. Never turn the motor shaft by hand or with a wrench. Forcibly turning the motor shaft damages the gear train and stroke limit contacts. POE END OF MOTO Fig.. Stroke adjustments setup. Feedback Potentiometer Configuration (Series 6 TADELINE Motors Only) Select and install a shunt resistors to obtain the appropriate feedback characteristic for your application. See the Specifications section for details on feedback resistance without a shunt resistor. Linear feedback provides linear indication of shaft position with no shunt resistor. Slaving a Series 90 Motor requires full-stroke feedback resistance of 4 ohms. Select and attach the proper shunt resistor across terminals Y and G (see Table and Fig. ). 4 G Y AUXILIAY SITCH CAMS M60 M65 Fig.. Attaching a shunt resistor to TADELINE motors. Auxiliary Switches Adjustable cams actuate the auxiliary switches. These cams can be set to actuate the switches at any angle within the motor stroke. Select switch differential of or 0. Motors with factory-added auxiliary switches are shipped in the closed position (fully counterclockwise, as viewed from the power end). Auxiliary cam default actuates the switches 0 from fully open with a differential. ith the motor in the closed (fully counterclockwise) position, the auxiliary switch breaks contacts -. See Fig. (or the auxiliary switch Installation Instructions) for auxiliary switch wiring. Series Motors are shipped with auxiliary switch cams that permit acceptance of 076A, Internal Auxiliary Switch Kits. efer to Form no. 6-8 for 076A, Installation Instructions. 9 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS Auxiliary Switch Adjustment IMPOTANT hen adjusting the auxiliary switch cams use the following procedure:.insert /8 in. screwdriver blade into a slot on cam and move the screwdriver top as far as possible in the required direction. See Fig. 4..epeat step in successive cam slots until the cam is in the required position. Use the following procedure to obtain the desired auxiliary switch settings:. emove the top cover from the motor to gain access to the motor terminals and auxiliary cams.. Disconnect the controller from the motor.. Drive the motor to the position where the auxiliary equipment is to be switched as follows: a. For Non-Spring eturn models without a transformer, connect 4 Vac to terminals and to drive motor open (clockwise as viewed from the power end), or to terminals and to drive motor closed (counterclockwise). b. For Non-Spring eturn models with a transformer, jumper across terminals and to drive motor open (clockwise as viewed from the power end), or across terminals and to drive motor closed (counterclockwise). c. For Spring eturn models, connect a jumper across terminals and 4 to drive the motor open, or across terminals and 4 to drive the motor closed. 4. Once motor reaches correct position, disconnect the jumper. 5. For a switch differential of, check continuity of auxiliary switch contacts - and rotate the cam as follows: a. If the contacts are open, rotate the cam clockwise until the - contacts close. b. If the contacts are closed, rotate the cam counterclockwise until the - contacts open. 6. For a switch differential of 0 : a. For Spring eturn models, rotate the cam approximately 80 so the slow-rise portion of the cam actuates the switch. Then check continuity of the auxiliary switch contacts -. b. For Non-Spring eturn models, check continuity of the auxiliary switch contacts -. 7. otate the cam as follows: a. If the contacts are open, rotate the cam counterclockwise until the - contacts close. b. If the contacts are closed, rotate the cam clockwise until the - contacts open. 8. Check for the proper differential and switching of the auxiliary equipment by driving the motor though the full stroke in both directions. 9. Disconnect the jumper, reconnect the controller, and replace the top cover on the motor. Changing the differential from to 0 reverses the switching action. For example, with a 0 differential, switch contacts - make and - break on a counterclockwise (closed) rotation. ith a differential, switch contacts - make and - break on a counterclockwise (closed) rotation. MOVE SCEDIVE AT TOP ONLY TO ADJUST CAM. /8 INCH STAIGHT-LADE SCEDIVE CAMS AE OFFSET VETICALLY TO POVIDE ETTE VIE OF ACK CAM. SLO ISE POTION (APPOX. 0 DIFF.) INNE AUXILIAY CAM (LUE) IGHT/INNE AUXILIAY SITCH FAST ISE POTION (APPOX. DIFF.) LEFT/OUTE AUXILIAY SITCH FAST ISE POTION (APPOX. DIFF.) MOTO OPEN OUTE AUXILIAY CAM (ED) POE END MOTO CLOSE SLO ISE POTION (APPOX. 0 DIFF.) LEFT/OUTE AUXILIAY SITCH POE END OF MOTO IGHT/INNE AUXILIAY SITCH INNE AUXILIAY CAM (LUE) OUTE AUXILIAY CAM (ED) M700 Fig. 4. Auxiliary switch adjustment. 6-69 05 0

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS OPEATION Use Series 6 and 6 Modutrol IV Motors for standard Series 60 operation (drive open, hold, drive closed). Series 6 motors can also be used with the feedback potentiometer as an input to the controller. See Table 6 for details on motor response to controller signals. everse the wires at either the motor or controller. To reverse the rotation direction of a non-spring return motor: everse the wires at terminals and. CHECKOUT Table 6. Modutrol IV Motor Operation. Terminal Connection esulting Motor Type Series 6 Series 6 Action Non-Spring eturn - 4- ccw (closed) or Spring eturn - 4- cw (open) Non-Spring eturn None None stops (none) Spring eturn - None spring return (closed) After the installation and linkage adjustment, check the entire motor and control hookup. Proper checkout ensures that: The motor operates the load (damper or valve) properly. The motor responds properly to the controller as the input varies. See Table 6. The auxiliary switch, if used, operates at the desired point of motor rotation.. Inspect motor, linkage, and valve or damper to ensure all mechanical connections are correct and secure. EPLACEMENT Damper Application. Turn off power and remove wiring from the old motor.. emove the crank arm from the shaft of the old motor and remove the old motor.. Determine mounting bracket necessity. If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation, the bracket is not required. Use the 078A Adapter racket or the 455A Crank Arm if the crank arm must rotate through the bottom plane of the motor. a. If no bracket is required, mount the new motor directly to the equipment and refer to the Installation, Settings and Adjustments, and the Operation and Checkout sections. b. If the bracket is required, refer to the Adapter racket section and Fig. in addition to the Installation, Settings and Adjustments, and the Operation and Checkout sections. 4. Use No. or /4 inch machine screws or bolts to mount the new motor. 5. Mount damper crank arm and linkage to the new motor shaft. 6. Use the Checkout procedures to test the crank arm and linkage adjustment. Valve Application hen replacing a motor in a valve application, the linkage type determines the necessity for the 078A Adapter racket. ith Q00, Q60 or Q68 Linkages, it is necessary to use the 078A to raise the motor shaft to the appropriate height. Valve applications with a Q500 Linkage do not require the 078A Adapter racket. To operate Honeywell V50 Twoway or V50 Three-way Valves through full stroke, use a 60 stroke motor. In damper installations, the pushrod should not extend more than a few inches past the ball joints.. Ensure that there is adequate clearance for the linkage throughout the entire motor stroke without binding or striking other objects.. Drive the motor fully open and fully closed. See Table 6. efer to controller or system instructions for additional checkout procedures. 4. For spring return motors, ensure that the valve or damper returns to its normal position when power is interrupted. 5. eturn controller to the desired setting before leaving the job. 6-69 05

SEIES 6 AND SEIES 6 MODUTOL IV MOTOS y using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys fees, arising out of, or resulting from, any modification to the literature by you. Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 985 Douglas Drive North 5 Dynamic Drive Golden Valley, MN 554 Toronto, Ontario MV 4Z9 customer.honeywell.com U.S. egistered Trademark 008 Honeywell International Inc. 6-69 05 M.S. ev. 07-08