Electric linear drives

Electric linear drives

You need complete systems. You want reduced complexity. We are your dependable solutions partner. Rely on a partner who has decades of experience in linear motion, whether with pneumatics or with electric linear drives. Expect nothing less than a complete drive package together with the mechanical components which meet all the requirements of linear motion. Highly dynamic. Extremely accurate. Sturdy and powerful for high loads. And last but not least: simple and costeffective. For all linear motion without compromise! 2

Motion without compromise. Competency in optimum solutions for systems and technology. 06 Gantry axes Powerful, fast and precise motion within the working space. 10 Cylinders Fast and durable motion in and out of the working space. 12 Slides and cantilever axes Precise and variable positioning in the working space with high load bearing capacity. Easy and dynamic motion with a 17 kn load! The electric cylinder ESBF is the powerhouse in our product range, with actual performance of 17 kn static and dynamic. Or with the electric axis EGC. The heavy-duty variant EGC-HD easily withstands a torque load of 900 Nm at right angles to the axis. Pure dynamics for higher productivity The electric toothed belt axis ELGA-RF speeds up your production with a dynamic maximum speed of 10 m/s even at high torques and driving forces. Motion simpler than ever before Electric motion is made absolutely simple and safe with the Optimised Motion Series. The positioning package consists of the electric cylinder EPCO, including motor and motor controller CMMO-ST as well as cables suitable for use with energy chains. Errors are no longer possible because now there s only one order code for this complete, low-cost package! Parameterisation from the cloud is extremely simple, too. 14 16 19 Linear motor axes Highly dynamic and precise motion. Motors and controllers Suitable for linear drives and scalable to any application. Functional safety For technical safety measures according to the EC Machinery Directive 20 Software tools Software support to help create the ideal drive package in no time, including simple, reliable configuration and commissioning. 22 Handling systems and solutions System expertise in 2D and 3D for your task. 3

Mechatronic Motion Solutions: an overview of the electric drive spectrum Management level Managemen Control level Modular controller CECX Control system CECC Integrated controller CDPX Control system Motor controller SFC-LACI Servo motor controller CMMS-AS CMFL CMMP-AS Controllers Field level Actuation Linear motor axes Drives ELGL-LAS Gantry axes EGC EGC-HD DNCE-LAS DGE ELGR/ELGG Pneumatic Servopneumatic Electrical DFME-LAS ADNE-LAS ELGA EGSK/EGSP Front units Grippers Vacuum 4

t system Robotic controller Integrated controller Axis interface CMXR CPX-CEC CPX-CMXX EtherNet FHPP Festo Handling and Positioning CMMD-AS Stepper motor controller CMMO-ST CMMS-ST Motor controller SFC-DC Fieldbus Profile CoDeSys Provided by Festo FST 4 Festo Software Servo motors Stepper motors Servo motors Tool EMMS/E-AS EMMS-ST MTR-DCI Cantilever axes DGEA Electric cylinders EPCO Slides EGSL AS-Interface FCT Festo Configuration ESBF Tool SLTE with DC motor Modbus TCP DNCE PositioningDrives Sizing and calculation software for electric Rotary drives Vision systems drives 5

Gantry axes Thanks to their design with a slide unit, gantry axes permit movement between the two ends of the axis, i.e. directly inside the working space. Various drive concepts Depending on the requirements, it is best to use a toothed belt drive for good acceleration, high speeds and long strokes, whereas a spindle drive should be used for high feed forces and precise positioning. The recirculating ball bearing guide allows high loads on slide units and guides with transverse forces, even when in motion. Toothed belt and spindle axis EGC/EGC-HD Comprehensive range with numerous variants, e.g. for high dynamic response and speed, heavy loads and high torque. All in all, it is the new range of axes from the mechatronic multi-axis modular system which is suitable for stand-alone as well as complete system solutions. In profile The generously sized profiles of the EGC with their optimised cross-sections provide the drives with maximum rigidity and load capacity. Their speed, acceleration and torque resistance are setting new standards. Even new EGC-HD with heavy-duty guide offers extremely high loads and torque resistance as well as high speeds and acceleration. An additional advantage is the high performance of the axes, which often makes it possible to choose a smaller design, especially in the case of spindle axes! The individual designs Toothed belt axis EGC-(HD)-TB Dynamic drive for high speeds together with heavy loads and long strokes. Spindle axis EGC-(HD)-BS Precision drive for accurate and smooth running together with high loads and long strokes. Guide axis EGC-FA Driveless linear guide unit for supporting forces and torques in multi-axis applications. 6

Reliable thanks to optional sensing Inductive proximity sensor SIES-8 M Flush mounting of up to two sensors per profile slot Additional inductive displacement encoder EGC-..-M Increased absolute accuracy, minimal resolution of 2.5 µm Suitable for safety-oriented applications (second channel) Inaccuracies inherent to the system can be ideally corrected Clamping unit EGC-..-HPN for clamping the slide For safety-oriented applications Category 1, 2 and 3 solutions in accordance with EN 13849-1 can be implemented with 1 and 2 channel versions Variants: Flexible motor mounting with Second slide Extended slide Protected slide EGC-(HD)-TB For greater axial and lateral Longer guide Scrapers on both sides of the Motor can be attached on torques For greater axial torque slide 4 sides, freely selectable Freely movable Removes dirt particles and Subsequent conversion liquids from the external guide possible at any time The benefits to you: Define an attachment variant with one part number as standard and modify the positions as and when needed. Type EGC-TB/BS-KF EGC-HD-TB/BS Size 50/70/80/120/185 125/160/220 Drive Toothed-belt drive/spindle drive Toothed-belt drive/spindle drive Max. stroke [mm] 5000/8500 (10 000) 5000/2400 Max. speed [m/s] 2/5 5/1.5 Repetition accuracy [mm] ±0.08... 0.02 ±0.08... 0.02 Max. force F x [N] 2500/3000 1500/1300 Max. torque load M x [Nm] 529 900 Max. torque load M y /M z [Nm] 1820 1450 Options Connecting module for central lubrication Connecting module for central lubrication 7

Electric toothed belt axis ELGA-TB-G/ELGA-TB-RF The perfect addition to EGC axes. ELGA-TB-G with plain-bearing guide for simple positioning and handling tasks or as a drive axis for applications with external guides. With its roller guide and high feed forces, the ELGA-TB-RF is optimised for extremely dynamic handling, even of medium and large workpieces. A cover strip made of stainless steel protects the sturdy roller bearing guide and permits very high travel speeds. Speeds of up to 10 m/s Optionally suitable for contact with food Common features Ready-to-install solution as a drive package for use with external guide High dynamic response and flexibility, in part due to the possibility of connecting the motor to any one of 4 positions Wide range of accessories for easy installation Software integration, e.g. in PositioningDrives, makes design and commissioning easier Cover strip as protection against harsh environmental conditions and for reduced discharge of particles caused by toothed belt wear ELGA-TB-G/-RF Size (= width of the axis profile) 70 80 120 Guide type Plain-bearing guide/roller guide Max. stroke [mm] 8500/7000, 8500/7000, 8500/7400 Max. feed force Fmax [N] 350/350 800/800 1300/1300 Max. speed [m/s] 5/10 Mx [Nm] 5/11 10/30 20/100 My [Nm] 30/40 60/180 120/640 Mz [Nm] 10/40 20/180 40/640 Accuracy [mm] ±0.08/ ±0.08 8

Electric toothed belt axis ELGR/ELGG Ideal for applications with comparatively low requirements in terms of mechanical load, dynamic response and precision in a cost-optimised design. The flexibility of the ELGR and the ELGG, as well as their diverse range of possible uses, makes them ideal for simpler applications requiring cost-effective solutions. Benefits Flexible motor mounting in 4 positions; can also be modified at a later date Slide variants: extended slide, 1 or 2 additional slides Simple end-position sensing, easy to operate Simple engineering Simple and reliable configuration with PositioningDrives software Convenient and easy commissioning with FCT software Open motor interface for in-house standards Motion options with additional slide End-position sensing Motion in the same direction ELGR: One slide is connected to the toothed belt, whereas the second slide moves freely and provides an extended guide. Motion in opposite directions ELGG: The two slides are joined to the toothed belt and move synchronously in opposite directions. Reliability thanks to optional end-position sensing: The inductive proximity sensor SIES-8M, together with a sensor switch and switch lug, can be attached to the axis at any time. Electric spindle axes EGSK/EGSP Always perfect when precision, repetition accuracy, compactness and rigidity are required: electric spindle axes EGSK/ EGSP. For standard tasks in the upper segment: EGSK. For highend applications where greater precision and performance are required: EGSP series with caged ball bearing. Benefits Repetition accuracy: 3 µm Housing made of solid steel which simultaneously functions as a guide Optional spindle cover in all sizes 9

Cylinders The EPCO system Electric cylinder EPCO Low-cost with optimised performance: EPCO. It is as simple as a pneumatic cylinder, but with the advantages of an electric drive at a lower cost and simpler than electric positioning systems. Together with the motor controller CMMO-ST, it forms the core of the Optimised Motion Series (OMS). Everything fits, is easy to select with one order code and the WebConfig and WebDiag software can be used for configuration and diagnostics. The cylinder The electric cylinder with ball screw and non-rotating piston rod with plain bearing guide is available fully-assembled in 3 sizes, with a permanently attached, ideally matched motor. The end-position cushioning reduces noise when approaching the end positions, as well as impact energy during homing. Its features include easy cleaning with thanks to its clean look and a long service life of 10,000 km. Connecting cables Pre-assembled cable sets for motors and encoders, suitable for use with energy chains In five standard lengths of up to 10 m, special lengths on request The software Simple configuration thanks to the type code for cylinder, motor, cable and motor controller = quick and easy selection of the right size and type Quick and easy commissioning via web server/browser concept Cylinder mounting Can be screwed on from the front or using two mounting slots underneath Extensive mounting accessories for multiple installation situations, e.g. flange, swivel or foot mounting with numerous adapters Motor options Holding brake on the motor Encoder on the motor: Closed-loop operation with encoder Open-loop operation without encoder for costoptimised applications Cylinder options Female piston rod thread Piston rod extension Wide range of mounting options Size 16 25 40 Max. stroke [mm] 200 300 400 Max. feed force [N] 125 350 650 Max. speed [mm/s] 300 500 460 Payload, horizontal/vertical [kg] 24/12 60/30 120/60 Repetition accuracy [µm] 20 10

Electric cylinder with piston rod DNCE The electric piston rod cylinder with two different drive screws: self-retarding lead screw spindle for slow and powerful motion, e.g. for format changes. Recirculating ball screw for high feed speeds and running performance, e.g. for dynamic push and pull applications. Benefits Axial or parallel motor mounting can be changed at any time Absolutely no stick-slip for ideal motion sequence Travel, speed, acceleration and force control can all be freely programmed and parameterised. Freely programmable positions and travel profiles, including gentle acceleration External guide rod unit FENG (optional) Electric cylinder with ball screw drive ESBF A quick, precise and powerful unit with a long service life the ESBF easily takes the 10,000 km hurdle. It is suitable for all drive profiles and specified speeds. The many variants such as mounting accessories and adapter kits make it flexible, and the piston rod has a plain bearing guide and is protected against rotation. Its clean look makes it suitable for use in the food and beverage industry. Universal, axial or parallel motor mounting Functional accessories, e.g. flange, swivel or foot mounting. Optional features for use in the food and beverage industry Protection class IP40 with defined venting hole Protection class IP65 with G/18 connection Increased corrosion protection FDA approved lubricating grease for the piston rod Clean look with smooth surfaces Bellows for ESBF available in sizes 63 and 80 Typ DNCE lead-screw drive DNCE ball-screw drive ESBF Size 25/40/63 25/40/63 63/80/100 Standard stroke [mm] 100... 800 100... 800 100... 400 (max. 1500 on request) Spindle pitch [mm] 1.5... 4 4... 20 5... 50 Max. feed force[n] [N] 1000 2500 17000 Repetition accuracy [mm] ±0.07 ±0.02 ±0.015 Max. speed [mm/s] 70 1000 1350 11

Slides and cantilever axes The design of the slide units and cantilever axes permits motion in and out of the working space. A range of drive concepts Different drives are used for different applications: spindle drive for precision and payload, toothed belt drive for dynamic response and long strokes. Lateral motor mounting Axial motor mounting Electromechanical slide EGSL The EGSL is ideally designed for outstanding performance when it comes to precision, high load capacity and dynamic response, even in compact spaces. This makes it a favourite for economical positioning where strokes of up to 300 mm are sufficient. Its strengths are shown to good advantage, especially in vertical applications and short-stroke slide functions with variable positioning such as highly accurate pushing, picking and insertion with linearity and parallelism in the 1/100 mm ranger even with high mechanical loads! Motor mounting variants Greater flexibility thanks to different motor mounting options: lateral or axial. With axial mounting, the motor can be rotated 4 x 90 and is thus ideally adaptable to the installation conditions. A further advantage: the open motor interface for in-house standards. Benefits Precise and unrestricted positioning with a repetition accuracy of max. ±0.02 mm Perfect for vertical applications such as press-fitting or joining Protected against contamination and small parts in the guide area because the spindle is fully closed; additional guide cover is optional Simple, low-cost sensing with integrated sensor slots on the right and left Matching software tools for design (PositioningDrives), configuration, commissioning and more with the Festo Configuration Tool (FCT) software package Size 35 45 55 75 Working stroke [mm] 50 100, 200 100, 200, 250 100, 200, 300 Max. speed [m/s] 0.5 1.0 1.0 1.3 Feed force Fx [N] 75 150 300 450 Torque Mx [Nm] 6.2 18.6 33.1 67.4 My [Nm] 6.0 16.3 33.3 47.1 Mz [Nm] 6.0 16.3 33.3 47.1 Repetition accuracy [mm] ± 0.015 ± 0.015 ± 0.015 ± 0.015 Max. payload, hor./vert. [kg] 2 6 10 14 12

Cantilever axis with toothed belt drive DGEA For long strokes, high acceleration and speed with simultaneously good repetition accuracy: the DGEA cantilever axis with roller bearing guide and toothed belt drive. Perfect for handling systems and wherever large loads need to be moved over long strokes. The DGEA s excellent dynamic response results from reduced moving mass: the motor, gear unit and drive head are securely mounted, so only the main profile is moved with the load. Benefits Good repetition accuracy of ±50 µm Payloads of up to 20 kg with a maximum vertical stroke of 1000 mm Protection against dirt: roller bearing guide integrated in the profile Two connection directions for the motor: perpendicular to the profile or parallel using a right-angle gear unit A lean machine the DGEA with optional right-angle gear unit and flange-mounted servo motor Improved oscillation characteristics: Ω-drive design feature The cantilever axis is driven by a pinion fixed in the slide. It works its way along a stationary, finite toothed belt in an omega-like fashion. The particularly flat design of the drive head considerably improves oscillation characteristics. Size 18 25 40 Guidance Recirculating ball bearing guide Max. nominal stroke [mm] 1... 800 1... 900 1... 1000 Max. payload, horizontal [kg] 5 10 20 Max. payload, vertical [kg] 7 18 27 Max. feed force [N] 230 400 1000 Max. speed [m/s] 3 Repetition accuracy [mm] ±0.05 Permissible forces and torques F y max. [N] 2000 3080 7300 F y max. [N] 2000 3080 7300 Mxmax. [Nm] 19 28 133 Mymax. [Nm] 94 230 665 Mzmax. [Nm] 65 160 460 Electromechanical mini slide SLTE Complete package: the flat, electric mini slide SLTE with precise, rigid guide for gentle acceleration and braking using a lead screw spindle for payloads of up to 4 kg. Unrestricted positioning via motor controller SFC-DC with IP54 protection. 13

Linear motor axes and cylinders Maximum dynamic response and precision, maximum service life and minimum maintenance: these are the characteristics of Festo s linear motor axes and linear motor cylinders. They are the right choice for applications where maximum acceleration and speed, as well as highly precise positioning are important. Motor controller CMMP-AS Linear motor axis with air bearing ELGL-LAS The handling axis ELGL-LAS with innovative air bearing and magnetic pretensioning makes it possible: with this closed, readyto-install system including linear motor, air bearing and displacement encoder, the slide hovers over the axis in a contactless, friction-free fashion and ensures non-wearing operation with minimal maintenance and a long service life. Additional features Dirt-repellent: the air bearing prevents non-adhesive materials from getting into the axis Locking brake already integrated: the magnetic pretensioning also functions with vertical applications with maximum payload Minimal strokes of 0.1 mm are possible without damaging the bearing Several slides, each with its own motor controller, can be moved independently of one another along one axis You will find more information about compatible motor controllers on page 16. Size 30 64 120 Slide size [mm] 210 (S) 210 (S) 310 (M) 210 (S) 310 (M) 410 (L) Max. stroke (slide) [mm] 740 1750 1650 1750 1650 1550 Max. feed force [N] 44 119 164 240 310 450 Repetition accuracy [µm] ±10 Note The magnetic fields of the linear motor axes and cylinders are generally designed and shielded in such a way that iron parts or iron chips are not attracted. 14 Electric short-stroke cylinder with linear motor ADNE-LAS and motor controller CMFL Highly dynamic with up to 14 Hz between two end positions: the ADNE-LAS. The speed of the pneumatics combined with the precision of the electrical components is ideal for pusher applications and sorting tasks. Installation directly in the application thanks to protection class IP65. Benefits Minimal positioning times of just 30 ms Convincing: excellent repetition accuracy of ±0.5 mm and constant force along the entire stroke range of max. 45 mm Teach-in function for strokes from 7.5 mm Long service life thanks to electronic end-position cushioning

Linear motor cylinder with the necessary components such Benefits piston rod DNCE-LAS as linear motor, displacement Minimal travel speeds of encoder, guide and reference 2 mm/s without stick-slip Optimised for small loads and switch are combined to create a effect! high dynamic response: the ready-to-use axis; however, if a Simplifies ordering, storage electric linear motor cylinder guide is needed for piston rod and assembly: any existing DNCE-LAS. motion, an external solution is accessories can still be used It s specialised in pusher required. because all of the mechanical applications or when small loads interfaces, except for the long need to be positioned in the side, are compatible with the shortest possible time, e.g. DNC pneumatic cylinder 40 ms for a 15 mm stroke. All of series. Guided linear motor cylinder small parts assembly or Benefits DFME-LAS separating tasks. All required Minimal travel speeds of components such as the linear 3 mm/s without stick-slip The electric linear motor cylinder motor, displacement encoder, effect! DFME-LAS optimally handles guide and reference switch are All the mechanical interfaces high dynamic response with combined to create a ready-to- are compatible with the small loads, not least because use guide axis. pneumatic cylinder series the piston rod guide is DFM. Perfect for use with integrated into the cylinder. This existing accessories. allows it to position small loads Optional: pneumatic clamping in the shortest possible time, for cartridge as holding brake example in packaging systems, What both have in common: Long service life and virtually Can be configured and A complete solution from a technology that makes work maintenance-free operation: commissioned using the Festo single source: mechanical easy. internal plain bearing guide Configuration Tool FCT. Just components, linear motor, with integrated grease reserve enter the parameters and displacement encoder and Motor controller SFC-LACI keeps maintenance costs and downtime to a minimum. positioning records and you re ready to go! motor controller, including software tools for configuration and commissioning. You will find more information about compatible motor controllers on page 18. Type DNCE-LAS DFME-LAS Size [mm] 32 40 32 40 Max. stroke [mm] 100/200/320 100/200/320/400 100/200/320 100/200/320/400 Max. speed [m/s] 3 Min. speed [m/s] 0.002 0.003 0.005 Continuous feed force [N] 36 55 36 55 Repetition accuracy [µm] ±20 ±15 15

Motors and controllers The controller and motor portfolio from Festo covers a broad spectrum of servo and stepper motor functions and is optimally suited to all electric drives. Servo motor controllers CMMP- AS/CMMS-AS/CMMD-AS and servo motor EMMS/E-AS The highly functional controller CMMP-AS is best suited for cam control and highly dynamic motion. The CMMS-AS shows its strengths in standard applications and positioning tasks with I/O connection. The double controller CMMD-AS takes on the task of running two servo motors independently of each other. Combining the internal components significantly improves economic efficiency. They all feature safe and convenient commissioning, SD card slot, programming and parameterisation using software tools. Servo motor EMMS/E-AS Servo motors for 3 types of controllers. As a permanently energised, brushless servomotor with eight torque ranges, this motor is designed for dynamic positioning tasks. Motor Controller CMMO-ST Everything matches perfectly thanks also to WebConfig and WebDiag, the integrated HTML web server for configuration and diagnostics. Ideal in combination with the electric cylinder EPCO. Simple and fast selection with 1 order code. 16 Stepper motor controller CMMS-ST and stepper motor EMMS-ST Stepper motor technology in a genuine Festo plug & work solution package: the single axis position controller CMMS-ST combined with the stepper motor for single and multi-axis handling applications with moving loads of up to 20 kg. The combination of CMMS-ST and EMMS-ST with encoder provides you with a fully fledged closed-loop servo system with maximum operating reliability and fast dynamic response. This sets the stepper motor controller CMMS-ST apart from conventional controllers. Stepper motor EMMS-ST The stepper motor offers a long service life and full positioning functionality at an attractive price. It is designed with a high degree of protection and with a plug system suitable for industrial use, optionally with brake and integrated encoder.

Functions of the CMMx-AS Jerk-free positioning Functions of the CMMS-ST Jerk-free positioning SD card for parameters and Infinitely variable positioning, SD card for parameters and Infinitely variable positioning firmware closed-loop operation firmware Step resolution: micro step up Automatic motor brake Speed adjustment Automatic motor brake to 4000 steps per revolution External braking resistor Position control External braking resistor The digital inputs and outputs (optional) Current control (optional) are protected against short Torque control circuit, overload and reversed polarity Integrated safety function Safe torque off (STO) with category 3, PLd integrated The performance ranges of the motors in combination with Festo controllers 60 CMMP-AS Additional safety functions M can be implemented using external components Solution examples available EMMS/E-AS + CMMP-AS EMMS-AS + CMMS-AS/CMMD-AS NM 10 CMMS/D-AS Safe stop with restart blocking EMMS-ST + CMMS-ST/CMMO-ST CMMS/O-ST 0 1000 2000 3000 4000 5000 1 rpm Motor controller for motor type CMMP-AS Servo motor CMMS-AS/CMMD-AS Servo motor CMMS-ST Stepper motor CMMO-ST Stepper motor Positioning records 255 63 63 7/31 Displacement encoder Incremental/absolute Incremental/absolute Incremental Incremental Extended I/O interface Can be configured flexibly 4 working modes 4 working modes Valve or binary profile Remaining distance message Separate for all positions 1 for n 1 for n Separate for all positions Torque reduction Separate for all positions No No Separate for all positions Record linking With branching Linear Linear Linear Safe torque off (STO) Cat. 3, PLd (EN 13849), Cat. 3, PLd (EN 13849), Cat. 3, PLd (EN 13849), Cat. 3, PLe (EN 13849) Primary voltage 100... 230 V AC 100... 230 V AC 24... 48 V DC 24 V DC Motor current Single-phase: 2.5 and 5 A, three-phase: 5 and 10 A CMMS-AS: 4 A (singlephase) CMMD-AS: 2 x 4 A (freely adjustable to 2 A/6 A) 8 A/peak 12 A 5.7 A/peak 8 A Integrated positioning records 256 64 64 32 17

Intelligent servo motor Servo motor MTR-DCI This servo motor with its broad torque range is ideally suited for positioning tasks. It combines all necessary components in one: motor, gear unit, motor controller and power electronics. An impressive feature of the MTR-DCI is its minimal wiring thanks to the integration of the controller only one voltage source and one fieldbus connection or multi-pin plug are required. Thanks to an optional LCD screen and clearly structured menus, the entire commissioning process is completed on-site, or from a PC using a simple teach-in function with the help of FCT software (Festo Configuration Tool). Functions Compact design with integrated display The smooth profile prevents the ingress of dirt Closed-loop operation Protection class IP54 Control via I/O or fieldbus Constant acceleration and braking Position control Single-field controllers Position controller SFC-LACI and linear motor cylinders DNCE- LAS and DFME-LAS form a readyto-install solution. Motor controller SFC-DC The motor controller SFC-DC and mini slide SLTE are combined to create a ready-to-install solution. Features: Positioning run and teach mode Diagnostic function Thanks to IP54 protection, the SFC can be mounted close to the drive Only one cable required The motor controller SFC is available with or without control panel Control via I/O or fieldbus Both single-field controllers are very easy to configure and commission using FCT software for parameterisation and commissioning. 18

Functional safety The EC Machinery Directive 2006/42/EC permits numerous safety functions as protective measures for sufficient risk reduction in accordance with the standards DIN EN 61800-5-2 and EN 60204-1. Implementing these safety functions in a practical manner requires different components that can be easily integrated into an overall concept. Safety system CMGA Reliably monitors command input devices, safety sensors, safety switches, encoders and measuring systems and processes their input signals in order to guarantee the safe status of a handling unit by using suitable safety-oriented responses. There are numerous pre-programmed application programs for simple configuration. In-house programming is possible if required. Motor controller CMM The safety function STO is integrated as standard into all motor controllers in the CMM... range. This ensures easy implementation of emergency stop requirements with safe stop SS1 up to category 3, PLd. For stricter requirements, the series CMMP-AS- _ -M... provides optional safety modules for safety functions up to category 4, PLe. Intelligent solutions for monitoring linear axes The slide position cannot be monitored directly by the encoder in the motor for safety critical applications since if there is a fault in the motor encoder, a secondary system is required to determine if the axis slide is moving. However, with an external linear displacement encoder mounted directly on the drive the axis slide position can be monitored and the information fed back to a safety system, for safety functions up to category 4, PLe. v 0 v s 0 SLS SDI t t SS1 STO v s 0 t v 0 STO t Solution examples How do I implement safety functions with electric drive technology components? Festo provides solution examples. Descriptions, bills of materials, circuit diagrams, application programs and Sistema projects allow fast integration into your safety concept with the appropriate documentation. 19

Software tool for configuring axis systems PositioningDrives PositioningDrives prevents design errors and improves energy efficiency by helping you to choose the right components. Designing drive mechanisms, gear units and motors separately can increase safety factors and result in oversized electric drive systems. Toothed belt, spindle or direct drives, servo motors, stepper motors or DC motors, ball bearing or plain-bearing guides the plethora of options to choose from presents the user with a major challenge: calculating the correct drive package. Application parameters such as mounting position, load, stroke and precision need to be entered. There is also an option to limit the travel time. A preselection of drive and motor technology, as well as guide variants, limits the number of variations and quickly leads to a list of results. The required solution package Different sorting options are provided for ease of selection. The combination of axis, motor/ gear unit and controller is displayed graphically, and the degree of utilisation is shown as a bar graph. One click on the component illustration opens the respective documentation in the selected language. Once a few application details have been entered, the PositioningDrives software calculates various combinations from the extensive, harmonised range of electric linear axes, motors, gear units, controllers and software. The ideal drive package for the respective requirements can then be selected from the list of results. Detailed results The program then provides detailed information such as the motion profile, dynamic load data, product characteristics and a bill of materials. Complete project documentation and data back-up round out the scope of functions of PositioningDrives. 20

Software tools faster project planning, commissioning and operation More intelligent automation Festo consistently focuses on continuous analysis and identification of potential. This has resulted in a combination of the new software platform FHPP with the tried and tested FCT Festo configuration tool. It ensures uniform operation and ideal interface management of all motor controllers, from the fieldbus up to the drive system. FCT software Festo Configuration Tool for commissioning All drives in a system can be managed and saved in a common project Project and data management for all supported device types Simple to use thanks to graphically supported parameters entry Universal mode of operation for all drives Work offline at your desk or online at the machine FHPP Festo Handling and Positioning Profile Festo has developed an optimised data profile, the Festo Handling and Positioning Profile (FHPP), which is specifically tailored to handling and positioning applications. The FHPP data profile permits the activation of Festo motor controllers with fieldbus interface via standardised control and status bytes. Fieldbus communication Record selection Direct operation Parameter channel Mode Position Speed Free access to all parameters read and write 21

Handling systems from Festo s multi-axis modular system Pick & place Cantilever axis combined with a slide or additional cantilever axis for Z motion. For applications where the gripper unit has to be retracted from the area of activity. Can be combined with a slide or additional cantilever axis along the Z-axis High mechanical rigidity, sturdy design Linear gantries Gantry axis combined with slides or cantilever axes for Z motion. Sturdy, for long strokes combined with heavy loads. Can be combined with a slide or cantilever axis along the Z-axis High mechanical rigidity and sturdy design Cantilever axes Two parallel gantry axes plus pick & place with short Z-stroke, preferably a slide. Ideal for applications where three-dimensional gantries are too big or interfere within the area of activity. Short Z-stroke, preferably with mini slide Sturdy design Three-dimensional gantries Two gantry axes plus an additional gantry axis offset at an angle, as well as any drive for Z motion. For any motion in 3D space extremely precise and very sturdy for high loads and long strokes. High mechanical rigidity Universal in use, even for very heavy workpieces and high payloads Dynamic, precise, powerful depending on axis selection. Tripod EXPT Free, precise and extremely dynamic motion in 3D space parallel kinematic system with electric gantry axes in pyramid form for high rigidity High mechanical rigidity Universal in use, even for very heavy workpieces and high payloads Dynamic, precise, powerful depending on axis selection. 22

All inclusive benefits ready-to-install solutions Build it yourself, or have it built it s up to you. But bear in mind that complete systems can save you as much as 50%. With ready-toinstall handling systems you can practically eliminate the complex processes associated with development and construction. Tell us what your requirements are and we will design, order, compile, test and deliver. We can also assemble and commission your system on request. You can concentrate on your core tasks. We take care of the rest. This not only saves time and money, but ensures maximum reliability with regard to function and optimal settings. We offer design engineering, documentation, CAD models, assembly, checking and testing, commissioning and servicing. Individual components or a complete system your decision Engineering Management of the entire Documentation Engineering drawings as Competent engineers support engineering process Documentation for your instructions for assembly, you right from the outset. Designs from the mechatronic handling systems. including bill of materials Technical advice multi-axis modular system Detailed documentation of Circuit diagrams in EPLAN Expert knowledge based on your handling system on CD or Promis the latest technological or paper standards Examples of CAD models from the standard multi-axis modular system Linear gantry with cantilever axis (Z) Heavy duty linear gantry with Duo-toothed belt axis (Y) and spindle axis (Z) Three-dimensional gantry with toothed belt axis (XY) and spindle axis (Z) 23

We drive automation for your success. We are your partner to inspire you. We shape the future together. Companies seeking to be globally successful need to systematically increase their competitiveness. We can support you in achieving this by focusing on our shared goal of improving your productivity. Benefit from the expertise in electric and pneumatic handling systems that we have built up over decades. From front-end grippers, vacuum solutions, linear, rotary and semi-rotary drives up to highly complex parallel kinematic systems and motion control. Always the best solution everything from a single source. 135007 en 2013/12 Subject to change, errors and misprints excepted.