Company profile for wheels production HEELS PRODUCTION w w w. i m t i n t e r m a t o. i t
3 1983 Production of vertical turning lathes for the machining of allumium light alloy wheels begins. 1987 Introduction of general purpose mechanical machining VTLs. 1994 IMT ASIA Singapore, with spare parts storage and technical support service to support sales in China. 1998 IMT Intermato is certified ISO 9001. 2001 Birthdate of IMT ASIA Pte. Ltd in Shanghai (Representative Office). 2003 Following the success of IMT ASIA, a new branch is opened in Shanghai. 2004 The threshold of 1000 produced machines is exceeded, as well the one of 100 machines per year sold in the Automotive sector. 2005 The first high production automatic line for pistons in the Automotive sector line is installed. 2006 The new Standard Line products make their debut. 2007 IMT-Procast line is born: the range grows up to more than 6000 mm of turning dia. 2009 Creation of sales, service and spare part network in South Korea Worldwide Sales Distribution and Service Support: KOREA Kimas Corporation limited CHINA Shanghai H&D Science Technology Trading Co., Ltd GERMANY Dugar + Schuster GmbH & C0. KG In Italy Shareholding in - ImaTecno _ Spindle and direct-spindle production the W VTL Series - LPM _ Low pressure foundry machines Company profile - UNIMODULS _ Moulds for gravity and low pressure - Me.Mo. _ Machine parts production - Rema Control _ Machining Center In Romania - Saturn _ cast iron foundry The Company history The Group
Brazil Canada China France Germay Hungary Korea Indonesia Italy Japan Mexico Poland Russia Singapore South Africa Thailand U.S.A. IMT INTERMATO in the world
5 Europe IMT Intermato in Italy come visit our manufacturing plant
Vertical Lathes W Series Machining Centers VDM Series WN20-T2, WN24-T2, WN32-T2 Two axis Vertical Lathes WN20-T4, WN22-T4, WN24-T4 and WN32-T4 Four axis Vertical Lathes VDM-22 and VDM-24 Machining Centers with tilting table by CNC VDM-22D and VDM-24D Machining Center dual working station WNE22-T4, WNE24-T4 Four axis Vertical Lathes with electrospindle Mirror Vertical lathes for the superfinishing of wheels Automatic machining lines WB24 Vertical Lathe for Wheel balancing Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.) Machine production program for light alloy wheel machining
7 Bearings machining DESIGNING SOLUTIONS. The technological reference point in the area of vertical lathes and automatic lines with machining diameter up to 7000 mm Piston machining line Single and double column vertical lathes
CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 450 mm Rapid Feed Approach 18 m/min Spindle motor Standard: 22-26 kw Optional: 30-37 kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Up to 20 Option SM solution Vertical Lathe WN20.T2
9 STANDARD OPTIONAL Technical data
CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 500 mm Rapid Feed Approach 18 m/min Spindle motor Standard: 30-37 kw Optional: 37-45 kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Up to 24 Option SM solution Vertical Lathe WN24.T2
11 STANDARD OPTIONAL Technical data
CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 450 mm Rapid Feed Approach 18 m/min without pallet Spindle motor Standard: 37-45 kw Optional: 40-60 kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 20 Vertical Lathe WN20.T4 with pallet OPTION
13 STANDARD OPTIONAL (without pallet 2270) Technical data
CNC Fanuc or Siemens 6 position Turret X Axis Travel 500 mm Z Axis Travel 500 mm Rapid Feed Approach 18 m/min Spindle motor WN22-T4: Standard: 40-60 kw Optional: 60-75 kw without pallet Spindle motor WN24-T4: Standard: 60-75 kw Optional: 75-90 kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 22 _ 24 Vertical Lathe WN22.T4 and WN24.T4 with pallet OPTION
WN24-T4.pdf 11-04-2012 12:45:13 15 STANDARD WN22-T4 OPTIONAL WN22-T4 STANDARD WN24-T4 OPTIONAL WN24-T4 (without pallet 3835) Technical data
CNC Fanuc or Siemens The new turret angular position allows now, the use of longer tool bars with no longer possible interference with the part to machine. 8+8 position Turret X Axis Travel 400 mm Z Axis Travel 650 mm Rapid Feed Approach 30 m/min Spindle motor WNE22-T4 and WNE24-T4 Standard: 47-56 kw Optional: 63-72 kw WNE24-T4 available only without pallet Max. Spindle speed: 3100 rpm Spindle Nose ASA 11 2 positions pallet loading system Up to 22 _ 24 Vertical Lathe WNE22.T4 and WNE24.T4 WNE22-T4 available only with pallet
17 Standard Optional WNE22-T4 Technical data WNE24-T4
CNC Fanuc or Siemens 6 position Turret X Axis Travel 450 mm Z Axis Travel 500 mm Rapid Feed Approach 15 m/min Direct Motor spindle: Standard: 27-38 kw Max. Spindle speed: 2500 rpm Spindle Nose ASA 11 Optional Presetting tools Up to 24 Vertical Lathe MIRROR
19 STANDARD Technical data
SPECIAL CNC Fanuc touch probe for dimensional checking of the wheel Patent n. MI2003A002340 Vertical Lathe WB24 for Aluminium Wheel Balancing
21 Output time for wheel test: 14 sec. Output time for wheel test and machining: 50 sec. AUTOMATIC LINE This machine can be inserted in an automatic line that is able to machine in chaotic way a big number of wheels with automatic detection system by mechanical and optical recognizing systems. STANDARD Automatic line for wheel balancing with wheel random loading
CNC Fanuc or Siemens For Truck wheels and special wheels 6 position Turret or ATC LH Turret with life tools For Aircraft wheels X Axis Travel 600 mm Z Axis Travel 650 mm Rapid Feed Approach 18 m/min Motor spindle: Standard: 60-75 kw Optional: 75-90 kw Max. Spindle speed: 1800 rpm W32-T2 without pallet 2 positions pallet loading systems (OPTION) Clamping washing system into the loading station Spindle Nose ASA 15 Vertical Lathe WN32.T2 and WN32.T4
23 STANDARD OPTIONAL Technical data
IMT Intermato has developed a wide range of clamping equipments specifically engineered for the chucking of light alloy aluminum car passenger wheels. These chucks are available in several versions, with different wheel centering systems and various sizes to clamp wheels from 13 to 24 in diameter. The range available of clamping sizes is: 13 16 14 17 15 18 17 20 19 22 21 23 22 24 Clamping equipment (Chucks) 1 st Operation
B C D 25 A Upon request, IMT Intermato can develop and supply special clamping equipments as per client specifications. Standard components are utilized when ever possible for the realization of these chucks. Special Clamping equipment 2 nd Operation
CNC Fanuc or Siemens Tool magazine located in protective area X Axis Travel 600/700 mm Y Axis Travel 600/700 mm Z Axis Travel 600 mm Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: 12000 rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 24 Drilling machine VDM.22 and VDM.24
27 STANDARD Technical data
CNC Fanuc or Siemens VDM-22D: X Axis Travel 1820 mm Y Axis Travel 600 mm Z Axis Travel 500 mm Rapid Feed Approach 50 m/min VDM-24D: X Axis Travel 2080 mm Y Axis Travel 700 mm Z Axis Travel 600 mm Rapid Feed Approach 50 m/min Motor spindle: Standard: 21-26,3 kw Max. Spindle speed: 12000 rpm Tilting Table 0 ±360 continuously controlled by CNC Spindle Nose HSK 63-A Up to 22 _ 24 DUAL STATION Drilling machine VDM.22D and VDM.24D
29 STANDARD Technical data
VDM D R I L L I N G MACHINE Different Table And Clamping Solutions For VDM Drilling Machine Serie
31 Tilting table & Clamping equipment with centering expanding mandrel 4 Special working table + chucks for the machining of back side, spot face, stud holes 4 and/or 5 axes continuos CNC interpolation
AUTOMATIC MACHINING LINES AUTOMATIC MACHINING LINES
33 Solution with pre-oriented loading of the wheels AUTOMATIC LINE. SOLUTION 1 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
Solution with Camera System AUTOMATIC LINE. SOLUTION 1
35 WN22-T4 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB 10.300 Output ~ 32 wheels/hour ~ 34 wheels/hour without front face machining (according to diagram 999096601) Availability Line: 92.5% Set-up time: 60 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter 10.000 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
WN20-T4/WN22-T4 1 st Operation AUTOMATIC LINE. SOLUTION 1 Turning on WN22.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
37 WN20-T4/WN22-T4 2 nd Operation Turning on WN22.T4
VDM-22 3 st Operation AUTOMATIC LINE. SOLUTION 1 Turning on VDM.22 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
39 1 st and 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 112 s. wheel machined output time (without front face machining) = 103 s. Reference turning cycle 1 st OP: 999504200 Reference turning cycle 2 nd OP: 999504200 Reference drilling cycle: 999504200 Hourly production at 100%: about 32.1 wheels/hour Without front face machining about 34.9 wheels/hour Solution 1 Machining sequence diagram according layout 99909400 or 999094100
Machining cycle on wn20t4 - wn22t4 Machining cycle on wn20t4 - wn22t4 Machining cycle on VDM22 1 st Operation turning on Wn22.T4 2 nd Operation turning on Wn22.T4 3 st Operation drilling on VDM22 BMW WHEELS
41 1 st and 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 117 s. Reference turning cycle 1 st OP: 999504800 Reference turning cycle 2 nd OP: 999504800 Reference drilling cycle: 999504800 Hourly production at 100%: about 30.7 wheels/hour MACHINING SEQUENCE DIAGRAM. BMW WHEELS according layout 99909400 or 999094100
AUTOMATIC LINE. SOLUTION 1 with WNE22-T4
10.737 43 WNE22-T4 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB 10.674 Output ~ 34 wheels/hour ~ 36 wheels/hour without front face machining (according to diagram 999096601) Availability Line: 93.5% Set-up time: 60 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter SOLUTION 1 with WNE22-T4 Increased productivity of about 10%. Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
AUTOMATIC LINE. SOLUTION 2
45 WN22-T4 4-axis vertical lathe WN22-T2 2-axis vertical lathe VDM-22D drilling center Robot Fanuc M410iB 12.000 Output ~ 44 wheels/hour ~ 50 wheels/hour without front face machining (according to diagram 999096601) Availability Line: 91% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter 12.000 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
WN20-T4/WN22-T4 1 st Operation AUTOMATIC LINE. SOLUTION 2 Turning on WN22.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
47 WN20-T2/WN24-T2 2 nd Operation Turning on WN24.T2
VDM-22D 3 st Operation AUTOMATIC LINE. SOLUTION 2 Drilling on VDM-22D Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
49 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 81 s. wheel machined output time (without front face machining) = 71 s. Reference turning cycle 1 st OP: 999504200 Reference turning cycle 2 nd OP: 999504600 Reference drilling cycle: 999504600 Hourly production at 100%: about 44.4 wheels/hour Without front face machining about 50.7 wheels/hour Solution 2. Machining sequence diagram according layout 999099100 or 999099200 or 999600800
Machining cycle on wn20t4 - wn22t4 Machining cycle on wn24t2 Machining cycle on VDM-22D 1 st Operation turning on Wn22.T4 2 nd Operation turning on Wn24.T2 3 st Operation drilling on VDM-22D BMW WHEELS
51 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 88 s. Reference turning cycle 1 st OP: 999504800 Reference turning cycle 2 nd OP: 999504900 Reference drilling cycle: 999504800 Hourly production at 100%: about 40.9 wheels/hour Machining sequence diagram. BMW WHEELS according layout 999099100 or 999099200 or 999600800
AUTOMATIC LINE. SOLUTION 3
53 WN20-T4 4-axis vertical lathe without pallet WN20-T2 2-axis vertical lathe VDM-22 drilling center 12.500 Robot Fanuc M410iB Output ~ 42 wheels/hour (according to diagram 999096601) Availability Line: 92% Set-up time: 90 min. (with two engineers on the wheel already machined) Option: Marposs Bench Deburring Machine Coolant tank with paper filter 12.200 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
WN20-T4 1 st Operation AUTOMATIC LINE. SOLUTION 3 Turning on WN20.T4 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
55 WN20-T2/WN24-T2 2 nd Operation Turning on WN20.T2
VDM-22 3 st Operation AUTOMATIC LINE. SOLUTION 3 Drilling on VDM-22 Machining capability of wheels with nominal max. diameter up to 20 _ 22 _ 24 and over
57 1 st TURNING OP. + 2 nd TURNING OP. + DRILLING OP. wheel machined output time = 86 s. Reference turning cycle 1 st OP: 999505100 Reference turning cycle 2 nd OP: 999504600 Reference drilling cycle: 999504200 Hourly production at 100%: about 41.9 wheels/hour Solution 3 Machining sequence diagram according layout 999641000
Availability 4 axis Vertical lathe WN series 96% / 97%* 4 axis Vertical lathe WNE series 97% / 98%* 2 axis Vertical lathe WN series 98% Drilling machines VDM series 97% Automation with camera system 97% *without pallet AVAILABILITY Automatic cells
59 Automatic de-paletizing system measuring bench can be supplied in various configuration for the measurement of the pilot hole and / or deformation of the front and / or marking of the code wheel Options with automation Customized options available in order to meet any machining needs.
ISO-9001. CERT. n. 1229 IMT INTERMATO S.P.A. via caregò 14. 21020 crosio della valle (va) italia tel. +39 0332 966110. fax +39 0332 966 033 www.imtintermato.it - info@imtintermato.it ed. MAGGIO 2012
61 W VTL series w w w. i m t i n t e r m a t o. i t
A ISO-9001. CERT. n. 1229 IMT INTERMATO S.P.A. via caregò 14. 21020 crosio della valle (va) italia tel. +39 0332 966110. fax +39 0332 966 033 www.imtintermato.it - info@imtintermato.it ed. aprile 2012
63 UTOMATIC LINE w w w. i m t i n t e r m a t o. i t