E50 MD Dual E Series Mast

P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included E50 MD Dual E Series Mast FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 Manual Number: 4686 R4 7040 South Highway Westminster, SC 9693 Toll Free (888) 946-3330 (864) 647-9 FAX (864) 647-5406

Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER E50 MD XYZ Ordering Parts EXAMPLE MA0876.eps Customers Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, SC 9693 TELEPHONE: (888) 946-3330 FAX: (864) 647-5406

Contents Cover... Introduction... Safety Decals... 4 Hydraulic Group... 5 Free Lift Cylinder... 6 Left Hand Main Lift Cylinder... 8 Right Hand Main Lift Cylinder... 0 Weldments... Common Parts... 3 Hoist Chains... 4 Lowering Control Valve... 5 Load Backrest... 5 4 Roller Carriages... 6 6 Roller Carriages... 7 Single Internal Hose Reeving... 8 Double Internal Hose Reeving...0 4686 R4 04/3/04 Page 3

Safety Decals Page 4 04/3/04 4686 R4

Hydraulic Group MA480.eps 6 5 4 3 VIEW FROM BACK OF MAST Typical Application - Contents may vary HYD- Item # QTY Part # Description 38570 External Fuse GPM 6050 90 0 Fitting 3 5464 ML Hose 4 689 Straight Fitting 5 6838 M0 Lockwasher 6 7676 Capscrew 4686 R4 04/3/04 Page 5

Free Lift Cylinder 6 0 9 7 8 6 5 7 9 0 8 3 3 5 4 MA437.eps 4 Page 6 04/3/04 4686 R4

Free Lift Cylinder FL- OCL FL OCL FL OCL FL CYINDER CYINDER CYINDER (in) REF "D" (in) REF "D" (in) REF "D" 56 000 7 0008 88 00044 57 0003 73 0009 89 00045 58 0004 74 00030 90 00046 59 0005 75 0003 9 00047 60 0006 76 0003 9 00048 6 0007 77 00033 93 00049 6 0008 78 00034 94 00050 63 0009 79 00035 95 0005 64 0000 80 00036 96 0005 65 000 8 00037 97 00053 66 000 8 00038 98 00054 67 0003 83 00039 99 00055 68 0004 84 00040 00 00056 69 0005 85 0004 0 00057 70 0006 86 0004 7 0007 87 00043 OCL - Outer channel length FL-- Item # QTY Description Part # Rod/Plunger N/A Pull Wire 3 Fuse Spring Guide 56407 4 Fuse Piston 560470 5 Fuse Spring 565085 6 Shell N/A 7 Piston N/A 8 Wear Ring 9 Nylon Ring 0 Piston Seal Check Valve O-Ring 3 Washer 4 Retaining Ring 5 Stand Tube N/A 6 Retainer 487 7 Back Up Ring 8 O-Ring 9 Rod Seal 0 Wiper Seal Kit Check Valve Kit - Items included in Seal Kit. - Items included in Check Valve Kit. 488 563904 4686 R4 04/3/04 Page 7

Left Hand Main Lift Cylinder 4 5 8 8 6 7 7 6 9 3 3 0 4 MA478.eps 5 Page 8 04/3/04 4686 R4

Left Hand Main Lift Cylinder LHML- OCL LH OCL LH OCL LH MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER REF "C" REF "C" REF "C" 56 0043 7 0059 88 0075 57 0044 73 0060 89 0076 58 0045 74 006 90 0077 59 0046 75 006 9 0078 60 0047 76 0063 9 0079 6 0048 77 0064 93 0080 6 0049 78 0065 94 008 63 0050 79 0066 95 008 64 005 80 0067 96 0083 65 005 8 0068 97 0084 66 0053 8 0069 98 0085 67 0054 83 0070 99 0086 68 0055 84 007 00 0087 69 0056 85 007 0 0088 70 0057 86 0073 7 0058 87 0074 OCL - Outer channel length LHML-- Item # QTY Description Part # Spacer N/A Seal Washer N/A 3 Pull Wire * 4 Bleed Screw N/A 5 Pin N/A 6 Shell Assembly N/A 7 Rod N/A 8 Wiper * 9 Piston N/A 0 Wear Ring * Nylon Ring * Piston Seal * 3 Sleeve N/A 4 Circlip N/A 5 Retainer 43385 6 Back Up Ring * 7 O-Ring * 8 Rod Seal * Seal Kit 434 * - Items included in Seal Kit. 4686 R4 04/3/04 Page 9

Right Hand Main Lift Cylinder 4 3 7 5 6 6 8 4 0 9 3 MA479.eps 5 Page 0 04/3/04 4686 R4

Right Hand Main Lift Cylinder RHML- OCL RH OCL RH OCL RH MAINLIFT MAINLIFT MAINLIFT (in) CYLINDER (in) CYLINDER (in) CYLINDER REF "C" REF "C" REF "C" 56 0097 7 003 88 009 57 0098 73 004 89 0030 58 0099 74 005 90 003 59 0000 75 006 9 003 60 000 76 007 9 0033 6 000 77 008 93 0034 6 0003 78 009 94 0035 63 0004 79 000 95 0036 64 0005 80 00 96 0037 65 0006 8 00 97 0038 66 0007 8 003 98 0039 67 0008 83 004 99 0040 68 0009 84 005 00 004 69 000 85 006 0 004 70 00 86 007 7 00 87 008 OCL - Outer channel length RHML-- Item # QTY Description Part # Spacer N/A Rod N/A 3 Wiper * 4 Pull Wire * 5 Pin N/A 6 Shell Assembly N/A 7 Rod Seal * 8 Piston N/A 9 Wear Ring * 0 Nylon Ring * Piston Seal * Sleeve N/A 3 Retaining Ring N/A 4 Retainer 43385 5 Back Up Ring * 6 O-Ring * Seal Kit 434 * - Items included in Seal Kit. 4686 R4 04/3/04 Page

Weldments 5 0 8 A C B 4 0 4 4 8 6 5 3 E 6 7 MA60.eps 3 5 6 7 3 D NOTES:. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 570 OR 57. 9 0. QUANTITIES OF SHIMS ARE VARIABLE. 3. DECAL KIT NOT SHOWN. Page 04/3/04 4686 R4

Common Parts WLD- Item # QTY Part # Description Item # QTY Part # Description A Outer Weldment See WLD- 630 Flatwasher B Inner Weldment See WLD- 3 3 340 Guard C Main Lift Cyl. See Cyl. Pages 4 3 6838 M Lockwasher D Freelift Cyl - See FL- 5 3837 ML Cyl Shim Kit E Freelift Cyl. Tube - See WLD- 6 4 00006 Nut 6435 Bolt 7 678667 Chain Anchor Pin 34006 Bolt 8 579 Wear Plug 3 34868 Capscrew 9 4 3359 Load Roller 4 3 6838 Capscrew M X 0 LG 0 347 Sheave 5 4889 Chain Anchor 03388 Wear Plug Shim 6 4 6508 Cotter Pin *8 6388 Load Roller Shim 7 658 Cotter Pin 3 *4 3060 FL Cyl Shim 8 3058 Crosshead 4 333 Snap Ring 9 085 Decal Kit - Not Shown 5 340 Snap Ring 0 64649 90 0 Fitting 6 788 Roll Pin 3 00456 M Flat Washer * - Quantity will vary - See applicable chart - Included in Wear Plug Kit part number 587. 3 - Included in Crosshead Guard Kit P/N 468 for units with no or Single IHR.. WLD- OCL OUTER INNER TUBE OCL OUTER INNER TUBE UPRIGHT UPRIGHT UPRIGHT UPRIGHT (in) REF "A" REF "B" REF "E" (in) REF "A" REF "B" REF "E" 56 4786 460 38433 79 4809 465 38456 57 4787 4603 38434 80 480 466 38457 58 4788 4604 38435 8 48 467 38458 59 4789 4605 38436 8 48 468 38459 60 4790 4606 38437 83 483 469 38460 6 479 4607 38438 84 484 4630 3846 6 479 4608 38439 85 485 463 3846 63 4793 4609 38440 86 486 463 38463 64 4794 460 3844 87 487 4633 38464 65 4795 46 3844 88 488 4634 38465 66 4796 46 38443 89 489 4635 38466 67 4797 463 38444 90 480 4636 38467 68 4798 464 38445 9 48 4637 38468 69 4799 465 38446 9 48 4638 38469 70 4800 466 38447 93 483 4639 38470 7 480 467 38448 94 484 4640 3847 7 480 468 38449 95 485 464 3847 73 4803 469 38450 96 486 464 38473 74 4804 460 3845 97 487 4643 38474 75 4805 46 3845 98 488 4644 38475 76 4806 46 38453 99 489 4645 38476 77 4807 463 38454 00 4830 4646 38477 78 4808 464 38455 0 483 4647 38478 OCL - Outer channel length 4686 R4 04/3/04 Page 3

Hoist Chains MA59.eps CHN-- OCL FL CHAIN OCL FL CHAIN QTY() QTY() (in) REF (in) REF 56 6843 79 683766 57 683885 80 683766 58 683886 8 683767 59 683886 8 678657 60 683887 83 678657 6 683888 84 683768 6 683888 85 683769 63 683889 86 683769 64 678654 87 683770 65 678654 88 678658 66 68389 89 678658 67 68389 90 68377 68 68389 9 68377 69 683893 9 68377 70 678655 93 683773 7 678655 94 683774 7 68376 95 683774 73 683763 96 683765 74 683763 97 683766 75 683764 98 683766 76 678656 99 683767 77 678656 00 678657 78 683765 0 678657 OCL - Outer Channel Length Page 4 04/3/04 4686 R4

Lowering Control Valve LCV- REF QTY PART# DESCRIPTION 4794 Lowering Control Valve Assembly7 GPM 4793 Valve Body 3 6840 Valve Cartridge, 7 GPM * - Item includes items and 3. 3 Load Backrest Backrest-.eps 3 LBR- Class II Load Backrests REF QTY PART # DESCRIPTION 68477 *Backrest, 37" x 36" 684773 *Backrest, 37" x 48" 684774 *Backrest, 37" x 60" 684775 *Backrest, 4" x 36" 684776 *Backrest, 4" x 48" 684777 *Backrest, 4" x 60" 4 0073 Capscrew, M6x,0x35-8.8 3 4 684586 Lockwasher, M6 * - Item includes items and 3. 4686 R4 04/3/04 Page 5

4 Roller Carriages MA53.eps 3 4 5 6 7 8 E50 MD 4 Roller Carriages C- Item # QTY Part # Description 3840 37" Cushion Carriage Weldment 3840 4" Cushion Carriage Weldment 38403 37" Pneumatic Carriage Weldment 38404 4" Pneumatic Carriage Weldment 678667 Chain Anchor Pin 3 34034 Chain Anchor 4 4 6508 Cotter Pin 5 34044 Nut 6 658 Cotter Pin 7 * 6388 Load Roller Shim 8 4 3359 Load Roller * Quantity will vary Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ). Page 6 04/3/04 4686 R4

6 Roller Carriages 8 0 MA54.eps 3 4 9 5 6 7 8 E50 MD 6 Roller Carriages C- Item# QTY Part # Description 38409 37" Cushion Carriage Weldment 3840 4" Cushion Carriage Weldment 384 37" Pneumatic Carriage Weldment 384 4" Pneumatic Carriage Weldment 678667 Chain Anchor Pin 3 34034 Chain Anchor 4 4 6508 Cotter Pin 5 34044 Nut 6 658 Cotter Pin 7 * 6388 Load Roller Shim 8 4 3359 Load Roller 9 346 Load Roller 0 658378 Retainer 4 6808 M6 X LG Capscrew * Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ). 4686 R4 04/3/04 Page 7

Single Internal Hose Reeving 3 5 0 5 4 9 8 8 0 4 8 7 9 0 5 6 5 7 3 5 0 6 3 7 7 7 MA365.eps 4 3 4 6 0 4 Page 8 04/3/04 4686 R4

Single Internal Hose Reeving SIHR-- Item # QTY Part # Description Item # QTY Part # Description 4 7855 Hose Clamp 5 3 38534 Hose Clamp 7884 Hose Clamp Bar 6 0846 Carriage Bracket 3 90465 Bolt 7 340 Crosshead Bracket 4 453 90 0 Bulkhead Union 8 3760 Bracket 5 5 684649 Capscrew M0 X 5 LG 9 50066 #6 Insert 6 76844 Capscrew M X 65 LG 0 6 6838 M0 Lockwasher 7 4 063 Capscrew M6 X 6 LG 6838 M Lockwasher 8 4 76900 Capscrew M6 X 5 LG 4 0633 M6 Lockwasher 9 3400 Chain Guard 3 645 #6 Cap Plug 0 9445 #6 Hose Clamp 4 3 76303 M0 Nut 6886 Hose Clamp 5 066 M Nut 90464 Cover Plate 6 5558 Sheave 3 340 IHR/Chain Guard 7 073 Stubshaft 4 n Hose Guides * - Use Installation Instructions part number 46734. n - See Chart Below. SIHR- OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE KIT GUIDE GUIDE KIT GUIDE GUIDE (in) QTY QTY (in) QTY QTY 56 4340 3853 458 0 79 4363 3856 4530 3499 57 434 3853 458 080 80 4364 3856 453 34993 58 434 3853 458 696 8 4365 3856 453 34994 59 4343 3853 458 3497 8 4366 3856 453 34995 60 4344 3854 458 69 83 4367 3856 453 34997 6 4345 3854 458 69 84 4368 3857 453 34998 6 4346 3854 458 693 85 4369 3857 453 346 63 4347 3854 458 39 86 4370 3857 453 0806 64 4348 3854 459 0803 87 437 3857 453 3500 65 4349 3854 459 694 88 437 3857 453 393 66 4350 3854 459 695 89 4373 3857 453 6934 67 435 3855 459 696 90 4374 3857 453 35005 68 435 3855 459 697 9 4375 3857 453 35006 69 4353 3855 459 698 9 4376 3857 453 35007 70 4354 3855 459 3498 93 4377 3858 4533 6937 7 4355 3855 459 34983 94 4378 3858 4533 35009 7 4356 3855 4530 39 95 4379 3858 4533 6939 73 4357 3855 4530 34986 96 4380 3858 4533 350 74 4358 3855 4530 34987 97 438 3858 4533 350 75 4359 3855 4530 34988 98 438 3858 4533 7883 76 4360 3856 4530 34989 99 4383 3858 4533 33970 77 436 3856 4530 34990 00 4384 3858 4533 3505 78 436 3856 4530 3499 0 4385 3858 4533 694 OCL - Outer channel length 4686 R4 04/3/04 Page 9

Double Internal Hose Reeving 3 9 5 9 6 5 0 3 7 8 7 0 5 5 4 4 MA366.eps 0 0 5 6 8 7 7 8 6 3 4 4 0 3 Page 0 04/3/04 4686 R4

Double Internal Hose Reeving DIHR-- Item # QTY Part # Description Item # QTY Part # Description 8 7855 Hose Clamp 3 375 Bulkhead Fitting 4 7884 Hose Clamp Bar 4 680 Fitting 3 90465 Bolt 5 3 n Hose Guides 4 453 90 0 Bulkhead Union 6 6 38534 Hose Clamp 5 8 684649 Capscrew M0 X 5 7 67767 Sheave 6 684650 Capscrew M X 75 8 3760 Bracket 7 8 76900 Capscrew M6 X 5 9 50066 #6 Hose Insert 8 46378 Chain/Hose Guard 0 9 6838 M0 Lockwasher 9 9445 #6 Clamp 6838 M Lockwasher 0 6886 Hose Clamp 4 645 #6 Cap Plug 90464 Cover Plate 3 5 76303 M0 Nut 3850 Carriage Bracket 4 4 073 Stubshaft * - Use Installation Instructions Part Number 46735. n - See Chart Below. DIHR- OCL IHR OUTER INNER HOSE OCL IHR OUTER INNER HOSE KIT GUIDE GUIDE KIT GUIDE GUIDE (in) QTY QTY QTY 4 (in) QTY QTY QTY 4 56 4386 3853 4534 695 79 4409 3856 4536 34987 57 4387 3853 4534 34966 80 440 3856 4537 34988 58 4388 3853 4534 080 8 44 3856 4537 34989 59 4389 3853 4534 34968 8 44 3856 4537 34990 60 4390 3854 4534 34970 83 443 3856 4537 3499 6 439 3854 4534 0 84 444 3857 4537 3499 6 439 3854 4534 080 85 445 3857 4537 34993 63 4393 3854 4534 696 86 446 3857 4537 34994 64 4394 3854 4535 3497 87 447 3857 4537 34995 65 4395 3854 4535 69 88 448 3857 4538 34997 66 4396 3854 4535 69 89 449 3857 4538 34998 67 4397 3855 4535 693 90 440 3857 4538 346 68 4398 3855 4535 39 9 44 3857 4538 0806 69 4399 3855 4535 0803 9 44 3857 4538 3500 70 4400 3855 4535 694 93 443 3858 4539 393 7 440 3855 4535 695 94 444 3858 4539 6934 7 440 3855 4536 696 95 445 3858 4539 35005 73 4403 3855 4536 697 96 446 3858 4539 35006 74 4404 3855 4536 698 97 447 3858 4539 35007 75 4405 3855 4536 3498 98 448 3858 4539 6937 76 4406 3856 4536 34983 99 449 3858 4539 35009 77 4407 3856 4536 39 00 4430 3858 4539 6939 78 4408 3856 4536 34986 0 443 3858 4539 350 OCL - Outer channel length 4686 R4 04/3/04 Page

Recommended Spare Parts List RPL- PART # E50 Dual Stage Mast DESCRIPTION MASTS SERVICED -5 6-9 0-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 n Free Lift Cylinder Assembly n Seal Kit 4 8 INTERNAL REEVING n Hose 4 8 453 Fitting 4 5558 IHR Sheave, Single IHR 4 67767 IHR Sheave, Double IHR 4 8 UPRIGHTS 4889 Chain Anchor 4 8 678667 Chain Anchor Pin 4 00006 Nut 4 8 3 6508 Cotter Pin 6 36 658 Cotter Pin 8 6 6388 Shim,.03 in. 6 3 64 3359 Roller 8 4 48 587 Wear Plug Service Kit 4 8 CARRIAGE AND CHAINS n Free Lift Chains 4 8 3359 Carriage Roller 4 8 6 346 Load Roller - 6 ROLLER Carriage only 8 6 3 34034 Chain Anchor 4 658 Cotter Pin 4 8 6 6508 Cotter Pin 4 8 6 678667 Chain Pin 4 8 34044 Nut n - See specific pages and charts for part numbers. Page 04/3/04 4686 R4

DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 4686 R4 04/3/04 Page 3

Manual Change Summary R0 - Release R - Update IHR. R - Update cylinder charts, add crosshead guard kit to CPG. 0/8/03 R3 - Correct cotter pin call-out on 4 roller carriage chart. 0/30/03 R4-04/3/04 Revise Check Valve Kit FL-- page 6 - was 358999.

Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway Westminster, SC 9693 USA Tel: +(864) 647-9 Fax: +(864) 647-5406 Customer Service (North America Toll Free) -888-946-3330 Other Lift Technologies Locations Lift Technologies Inc. Corporate Head Office 5 Woodlawn Road W., Unit 7 Guelph, ON NH 8J Canada Tel: +-59-83-4545 Lift -Tek Elecar Srl 905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technoloies Inc. -003 www.lift-tekelecar.com