PARTS MANUAL E60-MT Triple Stage E Series Mast

PARTS MANUAL E60-MT Triple Stage E Series Mast Manual Number: 708 E60-MT-XXX Lift Technologies, Inc. LTI # 708

Parts and Service Tel : (864) 647-60 Fax : (864) 647-70 Lift Technologies, Inc. 7040 South Highway Westminster, SC 969 USA Tel : (864) 647-9 Fax : (864) 647-5406 Toll Free : (888) 946-0 Website : www.lift-tek.com E60-MT-XXX Lift Technologies, Inc. LTI # 708

About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID number) stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER E60 MT XYZ Ordering Parts EXAMPLE MA4.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact:

Contents Cover... Introduction... Free Lift Cylinders... 4 Main Lift Cylinders... 6 Weldments... 8 Hoist Chains and Free Lift Hose... 0 Hydraulic Group... Lowering Control Valve... Load Backrest... 4 Roller Carriages... 4 6 Roller Carriages... 5 Internal Hose Reeving Single Function... 7 Internal Hose Reeving Double Function... 9 Recommended Spare Parts List... 0 Safety Decals 708 R4 04//04 Page

Free Lift Cylinders 6 0 9 7 8 6 5 7 9 0 8 5 4 MA47.eps 4 Page 4 04//04 708 R4

Free Lift Cylinders FL-- OCL MFH FL OCL MFH FL OCL MFH FL CYLINDER CYLINDER CYLINDER (in) (in) REF "E" (in) (in) REF "E" (in) (in) REF "E" 67 44 00059 87 00 000559 07 4 000579 68 47 000540 88 0 000560 08 45 000580 69 50 00054 89 04 00056 09 46 00058 70 5 00054 90 07 00056 0 49 00058 7 56 00054 9 0 00056 0 00058 7 59 000544 9 000564 000584 7 6 000545 9 4 000565 6 000585 74 65 000546 94 7 000566 4 9 000586 75 68 000547 95 8 000567 5 6 000587 76 7 000548 96 000568 6 65 000588 77 74 000549 97 000569 7 68 000589 78 77 000550 98 000570 8 7 000590 79 80 00055 99 6 00057 9 74 00059 80 8 00055 00 9 00057 0 77 00059 8 86 00055 0 0 00057 80 00059 8 89 000554 0 000574 8 000594 8 90 000555 0 4 000575 86 000595 84 9 000556 04 7 000576 4 89 000596 85 96 000557 05 8 000577 9 000597 86 97 000558 06 4 000578 6 95 000598 OCL - Outer Channel Length FL-- Item # QTY Part # Description Item # QTY Part # Description N/A Rod/Plunger Check Valve Pull Wire O-Ring 56407 Fuse Spring Guide Washer 4 560470 Fuse Piston 4 Retaining Ring 5 565085 Fuse Spring 5 N/A Stand Tube 6 N/A Shell Assembly 6 487 Retainer 7 N/A Piston 7 Back Up Ring 8 Wear Ring 8 O-Ring 9 Nylon Ring 9 Rod Seal 0 Piston Seal 0 Wiper - Items included in Seal Kit P/N 488. - Items included in Check Valve Kit P/N 56904. 708 R4 04//04 Page 5

Main Lift Cylinders 0 7 8 9 6 9 4 4 5 7 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 8570 8 6 0 5 MA.eps Page 6 04//04 708 R4

Main Lift Cylinders ML-- OCL MFH ML OCL MFH ML OCL MFH ML CYLINDER CYLINDER CYLINDER (in) (in) REF "D" (in) (in) REF "D" (in) (in) REF "D" 67 44 000468 87 00 000488 07 4 000508 68 47 000469 88 0 000489 08 45 000509 69 50 000470 89 04 000490 09 46 00050 70 5 00047 90 07 00049 0 49 0005 7 56 00047 9 0 00049 0 0005 7 59 00047 9 00049 0005 7 6 000474 9 4 000494 6 00054 74 65 000475 94 7 000495 4 9 00055 75 68 000476 95 8 000496 5 6 00056 76 7 000477 96 000497 6 65 00057 77 74 000478 97 000498 7 68 00058 78 77 000479 98 000499 8 7 00059 79 80 000480 99 6 000500 9 74 00050 80 8 00048 00 9 00050 0 77 0005 8 86 00048 0 0 00050 80 0005 8 89 00048 0 00050 8 0005 8 90 000484 0 4 000504 86 00054 84 9 000485 04 7 000505 4 89 0005 85 96 000486 05 8 000506 9 00056 86 97 000487 06 4 000507 6 95 00057 OCL - Outer Channel Length ML- Item # QTY Part # Description Item # QTY Part # Description N/A Rod/Plunger Retaining Ring N/A Spacer Check Valve Back Up Ring O-Ring 4 Pull In Wire 4 Washer 5 790 Roll Pin 5 Retaining Ring 6 N/A Shell 6 Wear Ring 7 Wiper 7 Nylon Ring 8 Rod Seal 8 Piston Seal 9 N/A Piston 9 O-Ring 0 N/A Sleeve 0 4809 Retainer - Items included in Seal Kit P/N 48. - Items included in Check Valve Kit P/N 0894. 708 R4 04//04 Page 7

Weldments 6 8 8 5 6 9 0 4 8 Chain Anchors Ref X and Y 0 8 7 0 6 A 7 *Denotes hidden part D B C 5 5 7 5 7 6 NOTES:. ACCEPTABLE WEAR PLUG SUBSTITUES ARE: 70 OR 7.. DECAL KIT NOT SOWN.. LOAD ROLLER 9 USED IN ALL PLACES EXCEPT ON THE LOWER INTERMEDIATE WHICH USES 6645. MA7.eps 4 0 8 8 4 9 SEE NOTE 9 7 E 8 Page 8 04//04 708 R4

Weldment Common Parts WLD- Item # QTY Part # Description Item # QTY Part # Description A n Outer Weldment 8 075 Hose Clamp B n Intermediate Weldment 9 605 Hose Guard C n Inner Weldment 0 688 M0 Lockwasher D n Main Lift Cylinder 4 688 M Lockwasher E n Free Lift Cylinder 87 Main Lift Cylinder Shim Kit 645 Bolt 00006 Nut 4006 Bolt 4 4049 Stubshaft 4868 Flange Head Capscrew 6 68405 Chain Anchor Pin 4 0049 Capscrew M0 X 0 6 88 Wear Plug Kit 5 688 Capscrew M X 0 LG 7 788 Roll Pin 6 0407 Capscrew M X 60 8 6 9 Load Roller 7 6 658 Cotter Pin 9 6645 Load Roller 8 4 045 Chain Anchor 0 6879 Freelift Hose Sheave 9 6804 Chain Anchor 4 47 Chain Sheave 0 4048 Chain Guard 40 Snap Ring 7555 Clamp Kit *0 688 Load Roller Shim 6508 Cotter Pin 4 4 060 Freelift Cylinder Shim Plate 058 Crosshead 5 Snap Ring 4 085 Decal Kit 6 760 M0 Nut 5 00456 M Flatwasher 7 0765 Hose Clamp 6 60 Flatwasher 8 00788 M0 X 5 Capscrew 7 40 Chain Guard n See specific page for part numbers - Included in Crosshead Guard Kit P/N 468. * Quantity will vary WLD-- OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT INNER UPRIGHT OCL OUTER UPRIGHT INTERMEDIATE UPRIGHT INNER UPRIGHT (IN) QTY (IN) QTY REF A REF B REF C REF A REF B REF C 67 65 6 6 97 68 45 45 68 654 64 65 98 684 454 455 69 655 67 68 99 685 457 458 70 656 70 7 00 686 460 46 7 657 7 74 0 687 46 464 7 658 76 77 0 688 466 467 7 659 79 80 0 689 469 470 74 660 8 8 04 690 47 47 75 66 85 86 05 69 475 476 76 66 88 89 06 69 478 479 77 66 9 9 07 69 48 48 78 664 94 95 08 694 484 485 79 665 97 98 09 695 487 488 80 666 400 40 0 696 490 49 8 667 40 404 697 49 494 8 668 406 407 698 496 497 8 669 409 40 699 499 00 84 670 4 4 4 700 0 0 85 67 45 46 5 70 05 06 86 67 48 49 6 70 08 09 87 67 4 4 7 70 88 674 44 4 8 704 4 5 89 675 47 48 9 705 7 8 90 676 40 4 0 706 0 9 677 4 44 707 4 9 678 46 47 708 6 7 9 679 49 440 709 9 0 94 680 44 44 4 70 95 68 445 446 7 5 6 96 68 448 449 6 7 8 9 OCL - Outer Channel Length 708 R4 04//04 Page 9

CHN- Hoist Chains and Free Lift Hose OCL (IN) MAIN LIFT CHAIN REF # QTY FREE LIFT CHAIN REF # Hoist Chains FREE LIFT HOSE REF # MAIN LIFT CHAIN REF # FREE LIFT CHAIN REF # FREE LIFT HOSE REF # QTY QTY QTY 67 68980 6848 07 97 678775 6898 7 68 6898 6848 0 98 68998 6898 4 69 6898 68976 0 99 68999 6840 45 70 6898 68977 09 00 68999 678770 49 7 6840 68977 0 0 684000 678770 7 678770 68978 07 0 68400 68780 7 7 678770 68979 04 0 68400 6878 6 74 68984 68979 045 04 67887 6878 65 75 68985 6849 049 05 678777 6878 69 76 68985 68980 05 06 678777 6878 7 77 680459 68980 057 07 68857 6878 77 78 67877 6898 06 08 68958 68784 8 79 67877 6898 065 09 68958 68785 85 80 68987 6898 069 0 67888 68785 89 8 68988 6840 07 67878 68786 9 8 68988 678770 077 67878 68787 97 8 678796 678770 08 68858 68788 0 84 68990 68984 085 4 68859 68788 05 85 68990 68985 089 5 68859 6886 09 86 678797 68985 09 6 6896 6886 87 6899 680459 097 7 67889 6887 7 88 6899 67877 0 8 67889 040 89 684 67877 05 9 678779 040 90 6899 68987 09 0 6898 6889 9 9 6899 68988 6898 68840 9 68994 68988 7 678840 68840 7 9 68995 6849 67878 6884 4 94 68995 68980 4 67878 6884 45 95 678800 68980 9 68986 6884 49 96 678775 6898 6 67884 6884 OCL - Outer Channel Length. OCL (IN) Free Lift Hose MA06.eps MA06.eps Page 0 04//04 708 R4

Hydraulic Group MA474.eps 5 9 8 4 6 7 VIEW FROM BACK OF MAST HYD- Typical Hydraulic Group ITEM QTY PART # DESCRIPTION 8570 GPM EXT. FUSE FITTING #8-90 0 TEE FITTING #8-90 0 ELBOW 4 MAINLIFT HOSE 5 F.L. JUMPER HOSE 6 689 STRAIGHT FITTING 7 64649 FITTING STR #8-#0 90 0 8 688 LOCKWASHER 9 7676 CAPSCREW - Item is truck mounting dependent, Contact Lift-Tek for P/Ns. 708 R4 04//04 Page

Lowering Control Valve LCV- REF QTY PART# DESCRIPTION 006 Lowering Control Valve Assembly8 GPM 4794 Lowering Control Valve Assembly7 GPM 479 Valve Body 0069 Valve Cartridge, 8 GPM 6840 Valve Cartridge, 7 GPM * - Item includes items and. Page 04//04 708 R4

Load Backrest Backrest-.eps LBR- All Class III Load Backrests REF QTY PART # DESCRIPTION 684784 *Backrest, 7" x 6" 684785 *Backrest, 7" x 48" 68 *Backrest, 7" x 54" 684786 *Backrest, 7" x 60" 684787 *Backrest, 4" x 6" 684788 *Backrest, 4" x 48" 684789 *Backrest, 4" x 60" 6796 *Backrest, 4" x 7" 4696 *Backrest, 4." x 48" 684790 *Backrest, 49" x 6" 68479 *Backrest, 49" x 48" 68479 *Backrest, 49" x 60" 68 *Backrest, 5" x 48" *Backrest, 5" x 0" 60 *Backrest, 5" x 6" 5767 *Backrest, 5" x 48" 490 *Backrest, 55." x 48" 70 *Backrest, 60" x 48" 68479 *Backrest, 6" x 6" 684 *Backrest, 6" x 40" 684794 *Backrest, 6" x 48" 684795 *Backrest, 6" x 60" 688 *Backrest, 6" x 48" 576 *Backrest, 7" x 48" 4 007 Capscrew, M6x,0x5-8.8 4 684586 Lockwasher, M6 * - Item includes items and. Other Backrest sizes are available, contact Lift Tek for details. 708 R4 04//04 Page

4 Roller Carriages A 4 MA0.eps 5 6 7 C-- E60 MT 4 Roller Carriages REF QTY Part # Description 807 7" Cushion Carriage Weldment A 807 4" Cushion Carriage Weldment 80 7" Pneumatic Carriage Weldment 8 4 Pneumatic Carriage Weldment 4 9 Roller *6 688 Shim 400 Chain Anchor 4 4 6508 Cotter Pin 5 68405 Chain Anchor Pin 6 4004 Nut 7 658 Cotter Pin * - Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ). Page 4 04//04 708 R4

6 Roller Carriages A 8 9 4 5 7 MA.eps 6 0 C-- REF QTY Part # Description 808 7" Cushion Carriage Weldment 8084 4" Cushion Carriage Weldment A E60 MT 6 Roller Carriages 805 5" Cushion Carriage Weldment 8077 7" Pneumatic Carriage Weldment 8078 4" Pneumatic Carriage Weldment 804 5" Pneumatic Carriage Weldment 4 9 Roller *4 688 Shim 400 Chain Anchor 4 4 6508 Cotter Pin 5 68405 Chain Anchor Pin 6 4044 Nut 7 46 Roller 8 65878 Retainer 9 4 6808 Capscrew 0 658 Cotter Pin * - Quantity will vary. Contact Lift Tek Customer Service if your carriage does not match any of those listed. (Mast PID number needed, see Introduction on page ) 708 R4 04//04 Page 5

6 8 Internal Hose Reeving Single Function 8 4 6 4 8 7 6 MA7.eps 7 9 9 7 0 8 7 0 5 4 9 4 7 8 7 4 7 NOTES:. ALL TORQUES M6 - N*M M8-5 N*M M - 88 N*M 4. INSTALLATION INSTRUCTIONS REQUIRED FOR FIELD KITS ONLY. 7 4 7 8 0 5 Page 6 04//04 708 R4

Internal Hose Reeving Single Function IHR-- Item # QTY Part # Description Item # QTY Part # Description 6 7855 Hose Clamp 5 744 I.H.R. Bracket 7884 Hose Clamp Bar 6 760 I.H.R. Bracket 45 Bulkhead Union 90 Deg. 7 9 688 Lockwasher M0 4 8 684649 Capscrew M0 X LG 8 688 Lockwasher M 5 76844 Capscrew M X 65 LG 9 4 06 Lockwasher M6 6 09780 Capscrew M X 80 LG 0 84 Lower Bracket 7 4 06 Capscrew M6 X 6 LG 645 Nut #6 Cap 8 6 76900 Capscrew M6 X LG 760 Nut M0 9 400 Chain Guard 066 Nut M 0 40 I.H.R. Guard 4 096 Sheave 605 Hose Guard 558 I.H.R. Sheave 746 Hose Guard 6 87 Stubshaft 0846 I.H.R. Bracket Carriage 7 07 Stubshaft 4 40 I.H.R. Bracket Weldment 8 0669 Washer IHR- HOSE HOSE HOSE OCL OCL OCL IHR KIT PART # IHR KIT PART # IHR KIT PART # (in) (in) (in) ( QTY ) ( QTY ) ( QTY ) 67 74 0805 87 744 97 07 764 08 68 7 969 88 745 974 08 765 979 69 76 69 89 746 0809 09 766 980 70 77 69 90 747 707 0 767 98 7 78 46 9 748 6948 768 98 7 79 0806 9 749 6949 769 98 7 70 9 9 750 6950 770 984 74 7 694 94 75 6 4 77 985 75 7 695 95 75 975 5 77 986 76 7 696 96 75 976 6 77 987 77 74 0807 97 754 97 7 774 988 78 75 94 98 755 080 8 775 989 79 76 6940 99 756 695 9 776 990 80 77 788 00 757 6954 0 777 99 8 78 970 0 758 6955 778 99 8 79 694 0 759 6956 779 99 8 740 97 0 760 6957 780 994 84 74 9 04 76 977 4 78 995 85 74 0808 05 76 978 78 996 86 74 97 06 76 6958 6 78 997 OCL - Outer Channel length 708 R4 04//04 Page 7

5 0 9 7 8 Internal Hose Reeving Double Function 6 6 6 6 8 6 6 0 MA74.eps 0 7 5 7 4 6 5 4 7 7 6 8 4 4 8 6 9 7 5 6 4 5 4 7 0 9 4 8 0 6 6 6 NOTES:. ALL TORQUES M6 - N*M M8-5 N*M M - 88 N*M 4. INSTALLATION INSTRUCTIONS REQUIRED FOR FIELD KITS ONLY. 8 Page 8 04//04 708 R4

Internal Hose Reeving Double Function COMMON PARTS GROUP: 48 IHR- Item# QTY Part # Description Item# QTY Part # Description 7855 Hose Clamp 0 868 IHR Bracket Assembly 098 Bar Assembly 744 IHR Bracket 5 7884 Hose Clamp Bar 760 IHR Bracket 4 4 45 Bulkhead Union 90 Deg. 776 IHR Bracket 5 4 0049 Capscrew M0 X 0 4 479 IHR Guard Assembly 6 4 684649 Capscrew M0 X LG 9 688 Lockwasher M0 7 76844 Capscrew M X 65 LG 6 5 688 Lockwasher M 8 0506 Capscrew M X 55 LG 7 4 06 Lockwasher M6 9 09780 Capscrew M X 80 LG 8 84 Lower Bracket 0 4 06 Capscrew M6 X 6 LG 9 4 645 Nut #6 Cap 76900 Capscrew M6 X LG 0 5 760 Nut M0 400 Chain Guard 066 Nut M 768 Double IHR Stubshaft 684657 Shaft 4 40 IHR Guard 096 Sheave 5 06655 Hose Clamp 4 479 Sheave 6 605 Hose Guard 5 558 Sheave 7 746 Hose Guard 6 87 Stubshaft 8 747 IHR Bracket Carriage 7 07 Single Function Stubshaft 9 40 IHR Bracket Weldment 8 0669 Washer IHR-4 OCL IHR HOSE HOSE HOSE HOSE HOSE HOSE OCL IHR PART # PART # PART # PART # PART # PART # (in) KIT MID RH MID LH OUTER (in) KIT MID RH MID LH OUTER QTY QTY QTY QTY 67 795 0805 4994 4990 97 8 97 06 0 68 796 969 4995 499 98 86 080 695 976 69 797 69 4997 499 99 87 695 6954 97 70 798 69 46 4994 00 88 04 045 040 7 799 46 00 4996 0 89 6955 04 08 7 800 0806 00 69 0 80 6956 6957 6954 7 80 9 698 000 0 8 6957 047 6955 74 80 694 695 00 04 8 977 978 044 75 80 695 007 9 05 8 978 05 046 76 804 696 697 694 06 84 6958 05 977 77 805 0807 699 006 07 85 08 055 050 78 806 94 0 007 08 86 979 980 05 79 807 6940 788 009 09 87 980 98 08 80 808 788 694 00 0 88 98 060 055 8 809 970 06 6940 89 98 98 980 8 80 694 694 04 840 98 984 98 8 8 97 08 970 84 984 985 060 84 8 9 6944 694 4 84 985 986 06 85 8 0808 97 07 5 84 986 987 064 86 84 97 97 9 6 844 987 07 066 87 85 97 974 6944 7 845 988 989 986 88 86 974 0809 6945 8 846 989 990 987 89 87 0809 04 6946 9 847 990 99 07 90 88 707 0 974 0 848 99 99 07 9 89 6948 6949 0 849 99 080 075 9 80 6949 6950 707 850 99 994 99 9 8 6950 6 0 85 994 995 99 94 8 6 975 07 4 85 995 996 080 95 8 975 976 09 85 996 997 08 96 84 976 97 0 6 854 997 090 084 OCL - Outer Channel Length. 708 R4 04//04 Page 9

Recommended Spare Parts List PART # MASTS SERVICED -5 6-9 0-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 48 Seal Kit 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly 0 488 Seal Kit 4 8 INTERNAL REEVING n Hose 4 8 75 Fitting 4 558 IHR Sheave, Single IHR 4 69 IHR Sheave, Double IHR 4 8 07484 Sheave, Single & Double IHR 4 096 Sheave, Double IHR 4 8 UPRIGHTS 044 Chain Anchor 4 8 6804 Chain Anchor 4 00006 Nut 6 6 6508 Cotter Pin 6 6 688 Shim,.0 in. 6 64 9 Roller 8 4 48 88 Wear Plug Service Kit 4 8 CROSSHEAD 47 Chain Sheave 4 8 6 Retainer Clip 4 8 6 40 Snap Ring 4 8 CARRIAGE AND CHAINS n Free Lift Chains n Main Lift Chains 4 8 9 Carriage Roller 4 8 6 46 Load Roller - 6 ROLLER Carriage only 8 6 400 Chain Anchor 4 6508 Cotter Pin 4 8 6 68405 Chain Pin 8 8 6 4044 Nut n - See Specific Charts For Part Numbers. E60 MT Mast DESCRIPTION Page 0 04//04 708 R4

DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 708 R4 04//04 Page

Manual Change Summary R0 - Release R - Add cylinder illustrations, add hydraulic group. Reformat. R - Add date, reformat cylinder charts, add description for DIHR hoses, replace CLII chart with CLIII LBRs. 0//04 R - 04//04 Revise check valve kit on chart FL-- page 5 - was 58999. R4-05/6/6 Reviseed page 9 DIHR chart per TED 546. Page 04//04 708 R4