HIGH DENITY INTERCONNECT HD38999 PD-229-2 PD-208-26 A CONNECTOR THAT TART AT 9 GOE TO 87 CONTACT The HD38999 family of connectors has 30% more contact density than the highest density il pec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Amphenol has qualified this series of connectors to the requirements of IL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer s needs. Please contact us if additional information is required.
HIGH DENITY INTERCONNECT INERT High Density s (Front of Pin Insert hown) (all contacts are size 23) 2 3 7 8 5 30 3 55 73 84 6 8 9 7 3 5 4 9-9 3 2 0 9 2 8 7 8 3 9 7 4 5 6 6 2-9 6 5 3 4 8 29 32 3-32 0 7 25 32 0 40 4 47 53 3 55 5-55 8 9 52 6 46 24 3 39 6 25 33 50 42 59 67 72 73 7-73 8 7 66 32 49 24 58 4 88 9-88 22 23 4 5 6 3 33 43 44 55 56 66 67 78 79 89 90 99 00 08 09 6 7 2 2-2 42 22 32 4 2 5 2 22 32 33 44 45 57 58 69 70 82 83 94 95 07 08 9 20 30 3 40 4 47 48 5 23-5 5 4 2 20 2 32 33 45 46 59 60 72 73 86 87 0 02 6 29 43 56 68 77 85 3 87 25-87 59 84 76 5 28 42 67 55 Increased number of contacts in HD38999 insert pattern compared to tandard 38999*contact density of same shell size.
HIGH DENITY INTERCONNECT. 2. 3. 4. 5. 6. 7. Connector Type tyle ervice Class - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-5 P B (P25). CONNECTOR TYPE TV Tri-tart eries Connector TVP Back panel mounted receptacle TV CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) CTV Tri-tart Composite eries connector CTVP mounted composite receptacle P (prefix forpotted) 3. ERVICE CLA RF RW RL RK DT DZ Electroless nickel plated aluminum, optimum EI shielding effectiveness -65dB @ 0GHz specification min., 48 hour salt spray, 75 C Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EI -50dB @ 0GHz specification min.,75 C Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 75 C, non-firewall Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EI 45 db @ 0 GHz specification min., 75 C Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray EI -50dB @ 0GHz specification min. without CR6 Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, 65 C to +75 C s are IL-DTL-38999, eries III, with the newer High Density insert arrangements shown on page. EU EU EU Amphenol RoH 2002 95 Amphenol RoH 2002 95 Amphenol RoH 2002 95 EC EC EC 2. HELL TYLE 00 Wall mount receptacle 40 Wall mount double flange receptacle 0 Line receptacle 02 Box mount receptacle - contact Amphenol for availability 06 traight plug 07 Jam nut receptacle 47 Jam nut double flange receptacle 26 Proprietary CLUTCH-LOK high vibration straight plug (service Class RK only) 97 Reduced flange jam nut receptacle (not available in composite) 96 traight plug with integral backshell (not available in composite) 4. ELECT A HELL IZE INERT ARRANGEENT Insert Arrangement Number 9-9 - 9 3-32 5-55 7-73 9-88 2-2 23-5 25-87 5. CONTACT TYPE P Pin Contacts ocket Contacts
HIGH DENITY INTERCONNECT. 2. 3. 4. 5. 6. 7. Connector Type tyle ervice Class - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-5 P B (P25) 6. ALTERNATE POITION size Key & keyway arrangement identification letter AR or AP BC BR or BP BC CR or CP BC DR or DP BC RECEPTACLE (front face shown) AIN KEYWAY PLUG (front face shown) AIN KEYWAY 9 N 05 40 25 265 A 02 32 248 320 B 80 8 230 32 C 35 40 205 275 D 64 55 234 304 E 9 3 97 240, N 95 4 208 236 3, and A 3 56 82 292 5 B 90 45 95 252 C 53 56 220 255 7 and 9 2, 23 and 25 D 9 46 76 298 E 5 4 84 242 N 80 42 96 293 A 35 70 200 30 B 49 69 200 244 C 66 40 200 257 D 62 45 80 280 E 79 53 97 272 N 80 42 96 293 A 35 70 200 30 B 49 69 200 244 C 66 40 200 257 D 62 45 80 280 E 79 53 97 272 A, B, C, D, E or blank for normal. AR BC BR BC DR BC CR BC A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master keykeyway. CP BC AP BC BP BC DP BC 7. PCB CONTACT OPTION Pin Contacts Pin Contacts with Alignment Disc* ocket Contacts ocket Contacts with Alignment Disc* PCB tail stickout +-.040 inch P* PAD AD.00* normal P5* P5AD 5 AD.50* normal P2 P2AD 2 2AD.200* normal P25* P25AD 25 25AD.250* normal P3* P3AD 3 3AD.300* normal P35 P35AD 35 35AD.350* normal
CONTACT & TOOL CONTACT PART NUBER: 23 ockets 0-597330-735 (390297-72) 23 Pins 0-59733-735 (390298-77) ealing Plugs 0-405996-222 (27488-22-2) CRIP BARREL DIA.: (Inches).034-.036 CRIP BARREL DEPTH: (Inches).5-.55 TECHNICAL DATA TOOL: Crimp Tool: Daniels 225202-0 Positioner: Daniels 225202-6 ocket Daniels 225202-3 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 InsertionRemoval Tool: 89696-04 (Plastic) Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. HD38999 series was designed to meet andor exceed the specifications of IL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of A39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. LEAKAGE db LEAKAGE db EI HIELDING EFFECTIVENE: olid metal to metal coupling, EI grounding fingers and conductive finishes have proven to be the ultimate in EIEP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 40 20 00 80 60 40 20 40 20 00 NICKEL CLA F, CLA TYPICAL HIELD EFFECTIVENE DATA NICKEL CLA F, CLA IL-DTL-38999 REQUIREENT 0 00 200 300 400 500 600 700 800 80 60 40 20 0 2 3 4 5 FREQUENCY EGAHERTZ NICKEL CLA F, CLA TYPICAL HIELD EFFECTIVENE DATA NICKEL CLA F, CLA IL-DTL-38999 REQUIREENT FREQUENCY GIGAHERTZ 6 7 8 9 0 ELECTRICAL: 22 AWG: 5.0 AP 24 AWG: 3.0 AP 26 AWG: 2.0 AP 28 AWG:.5 AP Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 000 VR@sea level ECHANICAL: etallic s: aterial: Aluminum alloy, tainless teel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Composite s: aterial: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Contacts: aterial: Copper Alloy Protection: Gold over Nickel Insert Retention to : 00 psi in axial load Durability: 500 full mating and unmating cycles Vibration: 60G sine per IL-DTL-38999L Para 4.5.23.2. 5G2 Random per EIA-364-28E, Test condition A G2 Random per EIA-364-28E, Test condition I hock: Per EIA-364-27B, 300g
TECHNICAL DATA ENVIRONENTAL: Operating Temperature: 65 C to +75 C alt pray: etallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours alt pray Composite: Electroless Nickel: 000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours WALL OUNTING RECEPTACLE TVP00( CTVP00( ) - CRIP, ETAL ) - CRIP, COPOITE R R 2 B THREAD LL LL AA L L V THREAD A BACK PANEL OUNTING TT 4 PLACE.005 T 4 PLACE BLUE Z Z.240 AX A A 2 FRONT PANEL OUNTING ee how to build a part number on pages 2 Red band indicates fully mated Blue band indicates rear release contact retention system. Inches Code B Thread Class 2A 0.P-0.3L- T L L R R2 T ±.008 Z. Z A Back ount A2 Front ount AA Thickness LL +.006 LL TT ±.008 9 A.6250.469.520.820.773.79.594.948.28.53.98.650.50.234.905.908.26 B.7500.469.520.820.773.82.79.043.28.53.98.800.620.234.905.908.94 3 C.8750.469.520.820.773.906.82.37.28.53.98.90.740.234.905.908.94 5 D.0000.469.520.820.773.969.906.232.28.53.98.040.900.234.905.908.73 7 E.875.469.520.820.773.062.969.323.28.53.98.20.00.234.905.908.94 9 F.2500.469.520.820.773.56.062.449.28.53.98.280.30.234.905.908.94 2 G.3750.500.552.790.74.250.56.575.28.83.228.40.250.204.905.904.94 23 H.5000.500.552.790.74.375.250.70.54.83.228.530.360.204.905.904.242 25 J.6250.500.552.790.74.500.375.823.54.83.228.660.470.204.905.904.242
WALL OUNTING DOUBLE FLANGE (PRINTED CIRCUIT BOARD OUNT) TVP40( ) - CRIP, ETAL CTVP40( ) - CRIP, COPOITE R BLUE.673 ±.002 CONTACT TICKOUT*.09 ±.00 45 W ee how to build a part number on pages 2 * Contact stickout dimension: see tep 7 of how to order on page 2. Red band indicates fully mated Blue band indicates rear release contact retention system..005 B THREAD (4) CORROION REITANT TEEL.2-40 UNC-3B ELF-LOCKING CLINCH NUT PER IL-N-459386-4C, 459386-6C EXCEPT HELL IZE 23 & 25 TV40.38-32 UNC-3B PER IL-N-459387-2P, 459387-4P EXCEPT FOR HELL IZE 23 & 25 AA (4) CORROION REITANT TEEL.2-40 UNC-3B INERT.005 T A Code A Dia. A Dia. B Thread Class 2A 0.P-0.3L-T ±.003 R ( ount) R ( ount AA Thickness PCB ounting Dimensions T Dia. TP 9 A.06.06.6250.820.770.79 NA.094.949.234.752.532 B.062.48.7500.820.770.82.766.87.042.234.850.60 3 C.250.250.8750.820.770.906.859.28.36.234.994.703 5 D.375.375.0000.820.770.969.938.344.230.234.9.79 7 E.500.500.875.820.770.062.06.437.323.234.237.875 9 F.625.625.2500.820.770.56.0.53.449.234.379.975 2 G.750.750.3750.820.738.250.206.625.573.204.489.053 23 H.875.875.5000.820.738.375.32.750.699.204.69.95 25 J 2.000 2.000.6250.820.738.500.438.875.823.204.744.233 LINE RECEPTACLE TV0( CTV0( ) - CRIP, ETAL ) - CRIP, COPOITE GG GG B THREAD LL LL W TP.280 IN FULL THD V THREAD ee how to build a part number on pages 2 & 3 Red band indicates fully mated Blue band indicates rear release contact retention system. BLUE Z Z.240 AX A L L Code B Thread 0.P-0.3L-T-2A L L ±.00 ±.00 Z ax Z ax GG ±.00 GG ±.00 LL +.006 LL 9 A.6250.820.773.469.520.675.635.53.98.82.699.905.908 B.7500.820.773.469.520.800.765.53.98.905.875.905.908 3 C.8750.820.773.469.520.925.885.53.98.093.007.905.908 5 D.0000.820.773.469.520.050.00.53.98.29.40.905.908 7 E.875.820.773.469.520.238.97.53.98.375.229.905.908 9 F.2500.820.773.469.520.300.260.53.98.469.380.905.908 2 G.3750.790.74.500.552.425.385.83.228.625.493.905.904 23 H.5000.790.74.500.552.550.50.83.228.750.626.905.904 25 J.6250.790.74.500.552.675.635.83.228.875.777.905.904
BOX OUNT RECEPTACLE TVP02( CTVP02( ) - CRIP, ETAL )- CRIP, COPOITE R R 2 BLUE BAND Z Z L L A BACK PANEL OUNTING TT 4 PLACE.005 T 4 PLACE B THREAD AA LL LL A 2 FRONT PANEL OUNTING ee how to build a part number on pages 2 & 3 Red band indicates fully mated Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles. Code B Thread Class 2A 0.P-0.3L- T L L R R2 T ±.008 Z. Z A Back ount A2 Front ount AA Thickness LL +.006 LL TT ±.008 9 A.6250.205.250.820.773.79.594.948.28.53.98.650.50.234.905.908.26 B.7500.205.250.820.773.82.79.043.28.53.98.800.620.234.905.908.94 3 C.8750.205.250.820.773.906.82.37.28.53.98.90.740.234.905.908.94 5 D.0000.205.250.820.773.969.906.232.28.53.98.040.900.234.905.908.73 7 E.875.205.250.820.773.062.969.323.28.53.98.20.00.234.905.908.94 9 F.2500.205.250.820.773.56.062.449.28.53.98.280.30.234.905.908.94 2 G.3750.235.280.790.74.250.56.575.28.83.228.40.250.204.905.904.94 23 H.5000.235.280.790.74.375.250.70.54.83.228.530.360.204.905.904.242 25 J.6250.235.280.790.74.500.375.823.54.83.228.660.470.204.905.904.242
JA NUT RECEPTACLE TV07( CTV07( ) - CRIP, ETAL ) - CRIP, COPOITE C PANEL THICKNE.062 IN.25 AX O RING BLUE.48 AX D D 2 ee how to build a part number on pages 2 Red band indicates fully mated Blue band indicates rear release contact retention system. H H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional B THREAD.09 AX K REF A HELL IZE 9.87 HELL IZE 325.878.280 AX V THREAD R THREAD JA NUT D-HOLE OUNTING Code B Thread Class 2A 0.P-0.3L-T C D +.00 D 2.00 H Hex +.07.06 ±.00 V Thread etric R Thread 9-7543 9 A.6250.99.693.657.875.062 2X-6g 7X-6g B.7500.386.825.770.000.250 5X-6g 20X-6g 3 C.8750.5.00.955.88.375 8X-6g 25X-6g 5 D.0000.636.35.085.32.500 22X-6g 28X-6g 7 E.875.76.260.20.438.625 25X-6g 32X-6g 9 F.2500.949.385.335.562.82 28X-6g 35X-6g 2 G.3750 2.073.50.460.688.938 3X-6g 38X-6g 23 H.5000 2.99.635.585.82 2.062 34X-6g 4X-6g 25 J.6250 2.323.760.70 2.000 2.88 37X-6g 44X-6g UCED FLANGE JA NUT RECEPTACLE TV97( ) - CRIP, ETAL C DIA..220 REF. O RING A D D 2.043 +.005 LOCK WIRE HOLE 4 PLACE.094 4 PLACE B THREAD R THREAD.25 BLUE.062.25 PANEL THICKNE JA NUT D-HOLE OUNTING Code B Thread Class 2A 0.P-0.3L-T A +.00 C Dia. D +.00 D 2.00 R Thread 9-7543 9 A.6250.04.95.693.657.87 7X-6g B.7500.04.042.825.770.87 20X-6g 3 C.8750.04.240.00.955.878 25X-6g 5 D.0000.04.357.35.085.878 28X-6g 7 E.875.04.630.260.20.878 32X-6g 9 F.2500.35.86.385.335.878 35X-6g 2 G.3750.35.942.50.460.878 38X-6g 23 H.5000.35 2.067.635.585.878 4X-6g 25 J.6250.35 2.90.760.70.878 44X-6g
JA NUT DOUBLE FLANGE RECEPTACLE (PRINTED CIRCUIT BOARD OUNT) TV47( CTV47( ) - CRIP, ETAL ) - CRIP, COPOITE C.889 AX. BLUE BAND.673 ±.002 CONTACT TICKOUT*.09 ±.00 45 D W D 2 H HEX B THREAD R THREAD.062-.25 PANEL THICKNE V JA NUT D-HOLE OUNTING (4) CORROION REITANT TEEL.2-40 UNC-3B INERT.005 ee how to build a part number on pages 2 * Contact stickout dimension: see tep 7 of how to order on page 2. Red band indicates fully mated Blue band indicates rear release contact retention system. H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Code B Thread Class 2A 0.P-0.3L-T C (Jam Nut Flange Dia. D +.00 D 2.00 H Hex +.07.06 Dia. R Thread etric +.0.00 PCB ounting Dimensions V Dia. TP 9 A.6250.88.700.670.875.06 7X-6g0.00R.062.753.532 B.7500.375.825.770.000.48 20X-6g0.00R.250.850.60 3 C.8750.500.00.955.88.250 25X-6g0.00R.375.994.703 5 D.0000.625.35.085.32.375 28X-6g0.00R.500.9.79 7 E.875.750.260.20.438.500 32X-6g0.00R.625.237.875 9 F.2500.937.385.335.562.625 35X-6g0.00R.82.379.975 2 G.3750 2.062.50.460.688.750 38X-6g0.00R.937.489.053 23 H.5000 2.88.635.585.82.875 4X-6g0.00R 2.062.644.45 25 J.6250 2.32.760.70 2.000 2.000 44X-6g0.00R 2.88.744.233 W TP
TRAIGHT PLUG TV06( CTV06( ) - CRIP, ETAL ) - CRIP, COPOITE ETAL.263 AX.220 AX B THREAD Q Blue band indicates rear release contact retention system Code B Thread 0.P-0.3L-T-2B Q Dia. V THREAD.359 AX.59 +.003 BLUE A 9 A.6250.858 B.7500.984 3 C.8750.57 5 D.0000.280 7 E.875.406 9 F.2500.56 2 G.3750.642 23 H.5000.768 25 J.6250.890 COPOITE V THREAD.263 AX B THREAD BLUE Q.359 AX.59 +.003 A TRAIGHT PLUG WITH INTEGRAL BACKHELL TV96( ) (TV TYPE) - CRIP, ETAL This IL-DTL-38999 eries III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. ee how to build a part number on pages 2 Blue band indicates rear release contact retention system. Code A B +.005 C +.003.002 9 A.859.46.472 B.969.524.580 3 C.4.652.708 5 D.266.80.866 7 E.39.928.984 9 F.500.046.02 2 G.625.64.220 23 H.750.282.338 25 J.875.400.456.500 ±.002.376 +.00.002 C B.063 +.00.002.33 ±.002 BLUE.600 AX. A DIA.
NEW CUTO DEIGNED HD38999 CONNECTOR - PROVIDE ORE INTERCONNECT OLUTION ALIGNENT DIK Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 2. D DIA..032 FILTE HD38999 CONNECTOR - FOR EIEP PROTECTION High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. D Dia. ±.00 9.234.350 3.500 5.725 7.750 9.850 2.953 23.47 25.250 HD38999 FOR GIGABIT ETHERNET APPLICATION The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 0 Base T, 00 Base TX, and 000 Base T networks using Cat 5e per TIAEIA568B and Class D per IOIEC 80. (Test report available - consult Amphenol Aerospace for more information) IGNAL-GROUND PIN CONFIGURATION WIRING RECOENDATION Orange Blue WhiteOrange Brown 2 3 4 8 9 7 5 6 WhiteBlue WhiteGreen Groundor cavity not used Green WhiteBrown VIEW REAR OF CONNECTOR HD38999 CONNECTOR WITH 9-9 INERT PATTERN (REAR VIEW) Notice: pecifications are subject to change without notice. Contact your nearest Amphenol Corporation ales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. tatements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. pecifications are typical and may not apply to all connectors. APHENOL is a registered trademark of Amphenol Corporation. 207 Amphenol Corporation REV:46207