KITS UK AGENT Marcle Leisure Huntley s Farm Lane, Much Marcle Herefordshire. HR8 2NB Tel: 01531 660797 Fax: 01531 660462 www.marcleleisure.co.uk Draft Copy July 2008
CONTENTS Introduction...4 Very Important Notes...5 Inflation Options...7 Guide to the Product Pages of this Catalogue...8 Important Information : Iveco Daily L and S...22 MODEL PART NUMBER PAGE CITROËN C25 L.D84.C.M 9 CITROËN X230 JUMPER L.D94.C.M 9 CITROËN X230 JUMPER ABS L.D94.C.M.A 9 CITROËN X244 JUMPER L.D02.C.M 10 CITROËN X244 JUMPER ABS L.D02.C.M.A 10 CITROËN X250 JUMPER L.D06.C.M 10 FIAT DUCATO L.D84.C.M 11 FIAT X230 DUCATO L.D94.C.M 11 FIAT X230 DUCATO ABS L.D94.C.M.A 11 FIAT X244 DUCATO L.D02.C.M 12 FIAT X244 DUCATO ABS L.D02.C.M.A 12 FIAT X250 DUCATO L.D06.C.M 12 FIAT DOBLO L.DOBLO.C.M 13 FORD TRANSIT 80/120 L.TRA.VA.C.M 14 FORD TRANSIT 150/150L/190L L.TRA.RA.C.M 14 FORD TRANSIT 150/150L/190L L.TRA.EV.C.M 14 FORD TRANSIT 250/350 L.TRA.EV.C.M 15 FORD TRANSIT 250/350 L.TRA.EV.C.M 15 FORD TRANSIT 115-135 L.TRA.EA.C.M 16 FORD TRANSIT 115-135 ABS L.TRA.EA.C.M.A 16 FORD TRANSIT 350 L.TRA.DA.C.M 17 FORD TRANSIT 350 ABS L.TRA.DA.C.M.A 17 FORD TRANSIT CONNECT L.F.CONN.C.M 18 FORD RANGER L.MAZ.FORD.C.M 18 HYUNDAI H300 L.H300.08.C.L 19 IVECO DAILY 30-49 L.IVE.35.C.M 20 IVECO DAILY 30-49 ABS L.IVE.35.C.M.A 20 IVECO DAILY 35C - 50C L.IVE.C.C.M 20 IVECO DAILY 65C L.IVE.65C.C.M 21 Important Information : Iveco Daily L and S 22 IVECO DAILY L AND S (2000 2004) L.IVE.S.C.M 23 IVECO DAILY L AND S (2005) L.IVE.LS.C.M 23 IVECO DAILY L AND S (2006 Onwards) L.IVE.LS.06.C.M 23 MAZDA B2500 (1994 2002) L.MAZ.FORD.C.M 24 MAZDA B2500 (2002 2007) L.MAZ.FORD.C.M 24 MAZDA B2300 (2007 ) L.MAZ.FORD.C.M 24 2
MODEL PART NUMBER PAGE MERCEDES-BENZ 207/310 L.307.C.M 25 MERCEDES BENZ SPRINTER 208D / 316CDI L.312.C.M 25 MERCEDES BENZ SPRINTER 208D / 316CDI ABS L.312.C.M.A 25 MERCEDES BENZ SPRINTER 208D / 316CDI 4x4 L.312.C.M 4x4 26 MERCEDES BENZ SPRINTER 208D / 316CDI 4x4 ABS L.312.C.M.A 4X4 26 MERCEDES BENZ SPRINTER 200 / 300 L.315.06.C.M 27 MERCEDES BENZ 400 / 410 L.410.C.M 27 MERCEDES BENZ SPRINTER 408D / 416CDI L.412.C.M 28 MERCEDES BENZ SPRINTER 408D / 416CDI 4x4 L.412.C.M 4x4 28 MERCEDES BENZ SPRINTER 400 L.515.06.C.M 29 MERCEDES BENZ SPRINTER 400 4WD L.515.06.C.M 4x4 29 MERCEDES BENZ SPRINTER 500 L.515.06.C.M 30 MERCEDES BENZ SPRINTER 500 4WD L.515.06.C.M 4x4 30 MERCEDES BENZ 508 / 608 L.508.C.M 31 MITSUBISHI L 200 2WD L.L200.2.C.M 32 MITSUBISHI L 200 4WD L.L200.4.C.M 32 MITSUBISHI L 200 2007 L.L200.07.C.M 32 MITSUBISHI L 300 2WD L.L300.2.C.M 33 NISSAN INTERSTAR L.MAS.MOV.C.M 34 NISSAN KING CAB 2WD L.KI.C2.C.M 34 NISSAN KING CAB 4WD L.KI.C4.C.M 34 NISSAN KING CAB 4WD Look L.KI.C4.C.M Look 35 NISSAN NAVARA L.KI.C4.C.M 35 NISSAN NAVARA L.KI.05.C.M 35 OPEL CAMPO L.CAM.C.M 36 OPEL MOVANO L.MAS.MOV.C.M 36 PEUGEOT J5 L.D84.C.M 37 PEUGEOT X230 BOXER L.D94.C.M 37 PEUGEOT X230 BOXER ABS L.D94.C.M.A 38 PEUGEOT X244 BOXER L.D02.C.M 38 PEUGEOT X244 BOXER ABS L.D02.C.M.A 38 PEUGEOT X250 BOXER L.D06.C.M 39 RENAULT MASTERVAN L.MAS.MOV.C.M 40 TOYOTA HI-LUX 2WD L.HI.L2.C.M 41 TOYOTA HI-LUX 4WD L.HI.L4.C.M 41 TOYOTA LAND CRUISER HZJ79 L.HI.L2.3.C.M 41 TOYOTA LAND CRUISER HZJ L.LA.B.C.L 42 TOYOTA LAND CRUISER GX/VX L.LA.S.C.L 42 VOLKSWAGEN LT-28 to 35 L.312.C.M 43 VOLKSWAGEN LT-28 to 35 ABS L.312.C.M.A 43 VOLKSWAGEN LT-46 L.412.C.M 44 VOLKSWAGEN CRAFTER 28-35 L.315.06.C.M 44 VOLKSWAGEN CRAFTER 46 L.515.06.C.M 45 VOLKSWAGEN CRAFTER 50 L.515.06.C.M 45 VOLKSWAGEN TARO 2WD L.HI.L2.C.M 45 VOLKSWAGEN TARO 4WD L.HI.L4.C.M 46 3
Introduction Welcome to the Dunlop Systems and Components range of auxiliary air suspension kits. Despite we have done our utmost to make an extensive overview of our kits, we are not responsible for any mistake in this catalogue. As this catalogue shows, a wide range of solutions are available to suit a multitude of vehicle variants. Auxiliary air suspension is fitted in tandem with the standard steel springs of the vehicle suspension, and provides enhancements in terms of both the stability of the vehicle and the comfort of the passengers Vehicle Levelling Simply by varying the air pressure in the springs, the vehicle can be levelled both front-to-rear and side-to-side. Keeping the vehicle level optimises stability, ensures correct headlamp beam distribution and reduces tyre wear arising from uneven distribution of weight. Straight Line Stability Straight line stability is greatly increased at higher speeds, and when subjected to buffeting from cross-winds or large overtaking vehicles Reduced Body Roll Body roll when cornering or negotiating roundabouts is significantly reduced. Fatigue Reduction and Wear Compensation Suspension fatigue is reduced, so helping to prevent leaf springs from sagging under repeated or constant loading. Any sagging already present can be compensated-for. This is a particular benefit for motorhomes, which are always fully laden. Ride Comfort Air springs help to absorb shock loads from uneven road surfaces, therefore general ride quality is much improved. 4
Very Important Notes Gross Vehicle Weight (GVW) Air assist kits are not in themselves designed to increase the gross vehicle weight (GVW) rating of a vehicle. They do not legally allow for carriage of a load greater than the carrying capacity stated on the data plate of the vehicle. Do not exceed the maximum load specified by the vehicle manufacturer o o o to avoid compromising passenger safety to prevent possible damage to the vehicle for legal reasons Load Sensing Valve (LSV) Adjustment If your vehicle is not fitted with an antilock braking system (ABS) then it will have a load sensing valve (LSV) to automatically adjust braking force under varying load conditions. This valve must be adjusted immediately after the fitting of an air assist kit and before the vehicle is driven again on public roads. If the LSV is not adjusted following the fitting of an air assist kit, it may misjudge rear load conditions to the extent that the braking pressure applied to the rear brakes is not correct (e.g. the rear wheels may lock with no load on the rear axle). The consequences of this in terms of vehicle stability and safety are potentially serious. Vehicle Uprating Despite the above words of caution, it is possible to upgrade the weight rating of your vehicle. This must be carried-out by a specialist supplier that will carry out any necessary modifications in addition to fitting the air assist kit complete documentation as necessary to inform the Vehicle and Operator Services Agency (VOSA) a mandatory requirement supply and fit a new weight plate to replace the original plate supplied with the vehicle This process applies to United Kingdom registered vehicles. The process in other countries may be different. 5
Maintenance The system does not require very much maintenance other than - to maintain air pressure in the springs. Much like a tyre, the system may lose a little air over time. - to keep the air bellows clean. It is suggested that, when washing the vehicle, the bellows are inspected and cleaned as necessary. Look in particular for stones or grit trapped between convolutes, as this may damage the bellow. Safety Guidance Note The following very useful guidance note is available for free download from the Health and Safety Executive (HSE) PM85, July 2007 Safe recovery (and repair) of buses and coaches fitted with air suspension The uniform resource locator (URL) for this document is http://www.hse.gov.uk/pubns/pm85.pdf 6
Inflation Options For each of the auxiliary air suspension kits listed in this catalogue there are four available inflation options as shown here Standard Option 1 Basic inflation panel two valves (left and right), no pressure gauge Inflation panel with two valves (left and right) and two 10 bar pressure gauges (left and right) Option 2 Basic Comfort Package Part Number : LC.BAS.COMF Option 3 Dual Comfort Package Part Number : LC.COMF.DV Inflation panel with two valves (left and right), two 10 bar pressure gauges (left and right) and a centrally-placed compressor on/off rocker switch Electric motor-driven air compressor Inflation panel with four valves (two left and two right, with separate raise (UP) and lower (DOWN) valves for each side) and two 10 bar pressure gauges (left and right) Electric motor-driven air compressor Air reservoir 7
Guide to the Product Pages of this Catalogue This catalogue presents information on all available auxiliary air suspension products in the form shown by this diagram L.D84.C.M CITROËN C25 01/1984 12/1993 LSV Adjustment Required Here is a key Part reference number for orders Vehicle manufacturer and model name/designation Vehicle photograph Method of inflation of the air bellows : or Automatic Rear wheel / Rear axle configuration : single ( ) or dual ( ) wheel Date of start and end of production for the vehicle in question Any important details : e.g. whether the vehicle (a) has a load sensing valve (LSV) that must be adjusted immediately following installation of auxiliary air suspension or (b) is fitted with an antilock braking system (ABS). Rear axle cross section : round ( ) or square ( ), with dimensions in millimetres where known (e.g. 80mm (outer diameter - round), 75 x 75 (square)) Type : Two-convolute ( ) or three-convolute ( ). Designation : nominal diameter in millimetres / number of convolutes i.e. means 170mm nominal diameter bellow with two convolutes Three-dimensional computer-generated diagram showing full auxiliary air suspension assembly. The associated arrow indicates the forward direction of travel of the vehicle. 8
L.D84.C.M CITROËN C25 01/1984 12/1993 LSV Adjustment Required L.D94.C.M CITROËN X230 JUMPER 04/1994 02/2002 LSV Adjustment Required 75 x 75 L.D94.C.M.A CITROËN X230 JUMPER ABS 04/1994 02/2002 ABS Model 75 x 75 9
L.D02.C.M CITROËN X244 JUMPER 01/2002 06/2006 LSV Adjustment Required 75 x 75 L.D02.C.M.A CITROËN X244 JUMPER ABS 01/2002 06/2006 ABS Model 75 x 75 L.D06.C.M CITROËN X250 JUMPER 06/2006 ABS Model 75 x 75 10
L.D84.C.M FIAT DUCATO 01/1984 12/1993 LSV Adjustment Required L.D94.C.M FIAT X230 DUCATO 04/1994 02/2002 LSV Adjustment Required 75 x 75 L.D94.C.M.A FIAT X230 DUCATO ABS 04/1994 02/2002 ABS Model 75 x 75 11
L.D02.C.M FIAT X244 DUCATO 01/2002 06/2006 LSV Adjustment Required 75 x 75 L.D02.C.M.A FIAT X244 DUCATO ABS 01/2002 06/2006 ABS Model 75 x 75 L.D06.C.M FIAT X250 DUCATO 06/2006 ABS Model 75 x 75 12
L.DOBLO.C.M FIAT DOBLO 12/2001 ABS Model 80mm 13
L.TRA.VA.C.M FORD TRANSIT 80/120 01/1989 12/2000 LSV Adjustment Required 75 x 75 L.TRA.RA.C.M FORD TRANSIT 150/150L/190L 01/1989 12/2000 LSV Adjustment Required L.TRA.EV.C.M FORD TRANSIT 150/150L/190L 01/2001 06/2006 LSV Adjustment Required 70 x 90 170/3 14
L.TRA.EV.C.M FORD TRANSIT 250/350 06/2006 ABS Model 76 x 76 L.TRA.EV.C.M FORD TRANSIT 250/350 06/2006 ABS Model 76 x 76 170/3 15
L.TRA.EA.C.M FORD TRANSIT 115-135 01/2001 06/2006 LSV Adjustment Required 82mm L.TRA.EA.C.M.A FORD TRANSIT 115-135 ABS 01/2001 06/2006 ABS Model 82mm 16
L.TRA.DA.C.M FORD TRANSIT 350 01/2001 06/2006 LSV Adjustment Required 82mm L.TRA.DA.C.M.A FORD TRANSIT 350 ABS 06/2006 ABS Model 82mm 17
L.F.CONN.C.M FORD TRANSIT CONNECT 06/2004 ABS Model L.MAZ.FORD. C.M FORD RANGER 04/1994 02/2002 ABS Model 18
L.H300.08.C.L HYUNDAI H300 2008 ABS Model 130/3 19
L.IVE.35.C.M IVECO DAILY 30-49 01/1985 12/1999 LSV Adjustment Required 82mm 170/3 L.IVE.35.C.M.A IVECO DAILY 30 49 ABS 01/1985 12/1999 ABS Model 82mm 170/3 L.IVE.C.C.M IVECO DAILY 35C - 50C 07/1999 06/2006 LSV Adjustment Required for models without ABS 82mm 170/3 20
L.IVE.65C.C.M IVECO DAILY 65C LSV Adjustment Required for models without ABS 21
Important Information : Iveco Daily L and S Dunlop Systems and Components offers three auxiliary air suspension kits for the Iveco Daily L and S models. The following table, illustrations and photographs will help you to make the correct choice of kit according to model year and rear suspension layout. Model Year 2000-2004 L.IVE.S.C.M Model Year 2005 L.IVE.LS.C.M Model Year 2006 On L.IVE.LS.06.C.M Position of Leaf Spring Beneath Axle Above Axle Above Axle Position of Torsion Bar In Front of Axle Behind Axle Behind Axle Position of Shock Absorber Between and Between and Between Leaf Spring Leaf Spring Leaf Spring and Centre of Vehicle L.IVE.S.C.M L.IVE.LS.C.M L.IVE.LS.06.C.M 22
L.IVE.S.C.M IVECO DAILY L AND S 2000 2004 ABS Model L.IVE.LS.C.M IVECO DAILY L AND S 2005 ABS Model L.IVE.LS.06.C.M IVECO DAILY L AND S 2006 ABS Model 23
L.MAZ.FORD.C.M MAZDA B2500 04/1994 02/2002 ABS Model L.MAZ.FORD.C.M MAZDA B2500 2002 2007 ABS Model L.MAZ.FORD.C.M MAZDA B2300 2007 ABS Model 24
L.307.C.M MERCEDES- BENZ 207/310 1994 LSV Adjustment Required L.312.C.M MERCEDES BENZ SPRINTER 208D / 316CDI 1995 2006 LSV Adjustment Required L.312.C.M.A MERCEDES BENZ SPRINTER 208D / 316CDI ABS 1995 2006 ABS Model 25
L.312.C.M 4x4 MERCEDES BENZ SPRINTER 208D / 316CDI 4X4 1995 2006 LSV Adjustment Required L.312.C.M.A 4x4 MERCEDES BENZ SPRINTER 208D / 316CDI 4X4 ABS 1995 2006 ABS Model 170/3 26
L.315.06.C.M MERCEDES BENZ SPRINTER 200 / 300 2006 ABS Model L.410.C.M MERCEDES BENZ 400 / 410 1994 LSV Adjustment Required 27
L.412.C.M MERCEDES BENZ SPRINTER 408D / 416CDI 1995 2006 LSV Adjustment Required 170/3 L.412.C.M 4x4 MERCEDES BENZ SPRINTER 408D / 416CDI 4X4 1995 2006 LSV Adjustment Required 170/3 28
L.515.06.C.M MERCEDES BENZ SPRINTER 400 2006 ABS Model L.515.06.C.M 4x4 MERCEDES BENZ SPRINTER 400 4WD 2006 ABS Model 170/3 29
L.515.06.C.M MERCEDES BENZ SPRINTER 500 2006 ABS Model L.515.06.C.M 4x4 MERCEDES BENZ SPRINTER 500 4WD 2006 ABS Model 170/3 30
L.508.C.M MERCEDES BENZ 508 / 608 LSV Adjustment Required 31
L.L200.2.C.M MITSUBISHI L 200 2WD LSV Adjustment Required for models without ABS L.L200.4.C.M MITSUBISHI L 200 4WD 2007 LSV Adjustment Required for models without ABS L.L200.07.C.M MITSUBISHI L 200 2007 2007 ABS Model 32
L.L300.2.C.M MITSUBISHI L 300 2WD AUXILIARY AIR SUSPENSION 1986 LSV Adjustment Required for models without ABS 130/3 33
L.MAS.MOV.C.M NISSAN INTERSTAR 1999 LSV Adjustment Required for models without ABS L.KI.C2.C.M NISSAN KING CAB 2WD LSV Adjustment Required for models without ABS L.KI.C4.C.M NISSAN KING CAB 4WD LSV Adjustment Required for models without ABS 34
L.KI.C4.C.M Look NISSAN KING CAB 4WD LOOK LSV Adjustment Required for models without ABS L.KI.C4.C.M NISSAN NAVARA 1998 2004 LSV Adjustment Required for models without ABS L.KI.05.C.M NISSAN NAVARA 2005 ABS Model 35
L.CAM.C.M OPEL CAMPO 2002 LSV Adjustment Required L.MAS.MOV.C.M OPEL MOVANO 1999 LSV Adjustment Required for models without ABS 36
L.D84.C.M PEUGEOT J5 1984 1993 LSV Adjustment Required L.D94.C.M PEUGEOT X230 BOXER 1994 2001 LSV Adjustment Required 75 x 75 L.D94.C.M.A PEUGEOT X230 BOXER ABS 1994 2001 ABS Model 75 x 75 37
L.D02.C.M PEUGEOT X244 BOXER 2002 2006 LSV Adjustment Required 75 x 75 L.D02.C.M.A PEUGEOT X244 BOXER ABS 2002 2006 ABS Model 75 x 75 38
L.D06.C.M PEUGEOT X250 BOXER 2006 ABS Model 75 x 75 39
L.MAS.MOV.C.M RENAULT MASTERVAN 1998 LSV Adjustment Required for models without ABS 40
L.HI.L2.C.M TOYOTA HI-LUX 2WD 1998 LSV Adjustment Required for models without ABS L.HI.L4.C.M TOYOTA HI-LUX 4WD 1998 LSV Adjustment Required for models without ABS L.HI.L2.3.C.M TOYOTA LAND CRUISER HZJ79 1985 LSV Adjustment Required 170/3 41
L.LA.B.C.L TOYOTA LAND CRUISER HZJ LSV Adjustment Required 130/3 L.LA.S.C.L TOYOTA LAND CRUISER GX/VX ABS Model 130/3 42
Volkswagen L.312.C.M VOLKSWAGEN LT-28 TO 35 1995 2006 LSV Adjustment Required L.312.C.M.A VOLKSWAGEN LT-28 TO 35 ABS 1995 2006 ABS Model 43
Volkswagen L.412.C.M VOLKSWAGEN LT-46 1995 2006 LSV Adjustment Required L.315.06.C.M VOLKSWAGEN CRAFTER 28-35 2006 ABS Model 44
Volkswagen L.515.06.C.M VOLKSWAGEN CRAFTER 46 2006 ABS Model L.515.06.C.M VOLKSWAGEN CRAFTER 50 2006 ABS Model L.HI.L2.C.M VOLKSWAGEN TARO 2WD 2006 ABS Model 45
Volkswagen L.HI.L4.C.M VOLKSWAGEN TARO 4WD 2006 ABS Model 46