Industrial millbank type resistance grids CHI Control Efficient and reliable designs to meet AC and DC applications
Aerospace Truck Powering business worldwide Discover Eaton a leader in the power management field Since 1911, when our company began trading as a small truck parts supplier, Eaton Corporation has come a long way. Today, as a diversified power management company, Eaton has sales of $11.9 billion USD (FY 2009), employs 70,000 people and has customers in more than 150 countries. Everyday, we help companies across the world to manage power, and do more, while consuming less energy. Eaton s innovative products, solutions and technologies are designed to help customers to manage power and conserve resources while working more productively, safely and sustainably. Our integrated and diversified business strategy ensures that we remain at the forefront of our industry, decade after decade. Aerospace A leading global supplier to commercial and military aviation and aerospace industries. An extensive technology portfolio includes hydraulic systems, fuel systems, motion control systems, propulsion sub-systems, cockpit controls and displays and fluid health monitoring systems. Our products improve fuel economy, aircraft performance, reliability and safety. Truck A leader in the design, manufacture and marketing of complete line of drivetrain systems and components for medium- and heavy-duty commercial vehicles. Under the Roadranger brand, Eaton also markets lubricants, safety products and service tools. Eaton s hybrid power systems have earned the company recognition as a global leader in alternative power for commercial vehicles. Electrical A global leader in electrical control, power distribution, uninterruptible power supply and industrial automation products and services. Our products provide customer-driven PowerChain Management solutions to serve the power system needs of the industrial, institutional, government, utility, commercial, residential, IT, mission critical and OEM markets worldwide. 2 EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012
Electrical Automotive Hydraulics Powering business more sustainably Sustainability smaller footprint in the world The principle of sustainability means meeting the current needs of our own society without compromising the needs or options of future generations. It is a principle, which forms the very core of our design and production philosophy and guides all our activities across the world. Our commitment to reducing our own ecological footprint covers a wide range of green technologies, products and services that help our customers utilise electrical power more efficiently, while improving environmental performance. Eaton has been recognised throughout the world for its uncompromising business ethics. For example, it was listed as one of the World s Most Ethical Companies on the Ethisphere Institute s annual list for three consecutive years (2007, 2008 and 2009). Automotive A supplier of critical components that reduce emissions and fuel consumption and improve stability and performance of cars, light trucks and commercial vehicles. Principal products include engine valves and valve train components, transmission and engine controls, supercharger, locking and limited slip differentials, cylinder heads, fluid conveyance components, body mouldings and spoilers. Hydraulics A worldwide leader in reliable, high-efficiency hydraulic systems and components for use in mobile and industrial applications. Markets include agriculture, construction, mining, forestry, utility, material handling, earth moving, truck and bus, machine tools, moulding, primary metals, automotive, power generation, port machinery and entertainment. Learn more about Eaton Green Solutions at www.eaton.com/greensolutions When you see this symbol, you know the solution represents an Eaton benchmark for environmental performance. EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 3
Complete coverage of the market worldwide in all standards Local market leader with global competence Eaton s product series are distinguished by their strong presence in all regions of the world. In markets that adhere to IEC standards, Eaton s Moeller line is very well established, and in the world of UL/CSA, Eaton is a key player, for example with its Cutler-Hammer line. Now all customers are benefiting from first-rate engineering and the combined know-how in research and development no matter which standards they use. South Africa Eaton acquired the CHI Control business through the acquisition of Actom Low Voltage, South Africa in July 2011. In terms of organisation, product and production techniques, CHI Control is being fully integrated into Eaton, adopting the Eaton Business System, a single system covering work processes, tools and tooling. The CHI Control logo is now being replaced by the Eaton logo on product rating and carton labels and associated marketing materials with a phased completion date of 1 July 2013. The CHI Control name and logo remain registered trademarks of Eaton Corporation.
Industrial millbank type resistance grids Type MG Resistor Bank 1 Industrial millbank type resistance grids 1.1 Standard millbank resistors...6 1.2 Three phase millbank resistors...8 1.3 Type WL custom built resistor banks...9 1.4 Neutral resistor units...10 1.5 Spool resistor units...13 1 Three Phase Millbank Resistor Type WL Custom Built Resistor Bank Typical Neutral Earthing Resistor Unit Type L - Spool Resistor Unit EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 5
1.1 Standard millbank resistors 1 Features Standard NEMA dimensions Standard NEMA end-plates Taps on every second grid Stainless steel grids Double insulation Argon gas welded seams Eaton s Type MG double insulated standard resistor millbanks are employed in every conceivable type of resistor application. A standard millbank is one in which each grid in the bank is identical with a continuous current path throughout the unit. In addition, a standard millbank is equipped with a tapping point on every alternate grid. There is a maximum of 21 standard banks only. With this quantity in stock as spare units, any breakdown can be corrected immediately by simply removing the defective bank, replacing it with a similar unit from stock, and reconnecting on the same tapping points. The illustration on the right shows that the standard MG range of millbanks is fully double insulated from grid to tie rod and then from tie rod to mounting end-plate. The substantial insulators have a 100% South African design and manufacturing content. They are manufactured from highly resilient glass polyester. Similar insulators separate the grid stack from the resistor tie rods. The complete range of MG millbanks are made from quality Carpenter chrome steel, which defies rust and corrosion. They are preferred units to every large crane user, as well as to the mining industry for rotor circuit control and, as listed on page 10, for neutral earthing duties. Type MG Resistor Bank Ordering information 375ºC Temperature rise Ampere ratings per NEMA class numbers Bank Ohms Cont. 170 160 150 140 130 110 Eaton Part Number MG3 x 2 0,0465 350 440 513 575 680 792 1096 CHW40601 MG4 x 2 0,06 310 383 448 507 577 665 912 CHW40602 MG5 x 2 0,075 280 349 410 456 537 598 855 CHW40603 MG6 x 2 0,09 250 309 362 412 478 551 760 CHW40604 MG3 0,156 185 232 270 303 358 417 577 CHW40606 MG4 0,216 162 202 236 267 304 350 480 CHW40607 MG5 0,25 147 184 216 240 283 315 450 CHW40608 MG6 0,325 131 163 191 217 252 290 400 CHW40609 MG8 0,544 109 137 159 178 205 238 328 CHW40610 MG10 0,72 96 121 140 157 182 209 290 CHW40611 MG12 0,90 85 107 123 136 160 182 250 CHW40612 MG16 0,96 80 99 117 130 152 179 245 CHW40613 MG20 1,52 66 83 96 108 128 149 201 CHW40614 MG25 2,1 58 74 85 95 111 128 178 CHW40615 MG31 2,85 51 65 75 83 98 110 158 CHW40616 MG40 3,92 44 55 64 72 83 95 132 CHW40617 MG50 7,6 34 42 49 54 64 74 100 CHW40618 MG62 10,0 29 37 42 47 54 60 85 CHW40619 MG80 11,2 19 27 30 33 40 45 58 CHW40620 MG150 20,3 11 12 18 19 23 26 34 CHW40621 MG200 25,9 7 8 12 13 15 17 23 CHW40622 Time on Cont. 15 15 15 15 10 5 Seconds on Time off Cont. 15 30 45 75 70 75 Seconds off Note: Ratings are available for 500ºC rise 6 EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012
Standard millbank resistors 1.1 Dimensions (mm) 1 13mm wide slots for 12mm mtg. screws EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 7
1.2 Three phase millbank resistors 1 Features Standard NEMA dimensions Standard NEMA end-plates Taps on every second grid Stainless steel grids Double insulation Argon gas welded seams Three phase isolation Type 3 PG millbanks are identical in dimensions, materials and construction to the standard type MG double insulated millbanks detailed on pages 6 and 7 of this catalogue. They differ only in that they contain three electrically separate sections. Typical applications will be 3 phase rotor resistors; 3 phase primary resistor for squirrel cage motors; 3 phase resistor starting of a closed transition Star-delta starter. 3 PG banks are also double insulated to withstand the severest of crane and industrial motor control requirements. Three Phase Millbank Resistor Ordering information 375ºC Temperature rise Ampere ratings per NEMA class numbers Bank Ohms Cont. 170 160 150 140 130 110 Eaton Part Number per phase 3PG3 0,044 185 232 270 303 358 417 577 CHW40636 3PG4 0,056 162 202 236 267 304 350 480 CHW40637 3PG5 0,070 147 184 216 240 283 315 450 CHW40638 3PG6 0,088 131 163 191 217 252 290 400 CHW40639 3PG8 0,144 109 137 159 178 205 238 328 CHW40640 3PG10 0,20 96 121 140 157 182 209 290 CHW40641 3PG12 0,25 85 107 123 136 160 182 250 CHW40642 3PG16 0,26 80 99 117 130 152 179 245 CHW40643 3PG20 0,40 66 83 96 108 128 149 201 CHW40644 3PG25 0,50 58 74 85 95 111 128 178 CHW40645 3PG31 0,75 51 65 75 83 98 110 158 CHW40646 3PG40 1,12 44 55 64 72 83 95 132 CHW40647 3PG50 2,00 34 42 49 54 64 74 100 CHW40648 3PG62 2,25 29 37 42 47 54 60 85 CHW40649 3PG80 2,56 19 27 30 33 40 45 58 CHW40650 3PG150 4,50 11 12 18 19 23 26 34 CHW40651 3PG200 5,92 7 8 12 13 15 17 23 CHW40652 Time on Cont. 15 15 15 15 10 5 Seconds on Time off Cont. 15 30 45 75 70 75 Seconds off Note: Ratings are available for 500ºC rise 8 EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012
Type WL custom built resistor banks 1.3 Type WL Custom Built Resistor Bank 1 Features and Construction Standard NEMA dimensions Standard NEMA end-plates Stainless steel grids Double insulation Argon gas welded seams The type WL resistor banks are assembled on a grid to suit basis, ie. different sizes to suit ohmic and current values per section of starting resistance. Separate phases in a single bank are insulated from each other by means of glass polyester insulators. The type WL banks are physically identical to the MG bank dimension wise and use the same grids but in different configuration. They can be less costly than millbanks but as they are purpose-built it is not feasible to carry spare units. Dimensions (mm) 16mm wide slots for 12mm mtg. screws Frames with NEMA End Plates Type WL, MG, 3PG and WL/L EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 9
1.4 Neutral earthing resistors 1 Typical Neutral Earthing Resistor Unit Covers Removed Features Eaton manufactures a large range of neutral earthing resistors for the South African market. The units are free standing, natural air cooled and enclosed in heavy duty sheet steel enclosures. They can be insulated for voltages up to 11kV as standard and have short time ratings of 10, 20, 30 and 60 seconds. The resistor is made up of standard millbank units. External connections Two connection points are provided on the enclosure. One is ceramic 3,3kV/11kV insulated through-bushing, for external connection to the transformer star point. The earth connection will be to a heavy brass stud mounted on the side of the enclosure 300mm from the base. Enclosure This is fabricated from 1,6mm sheet steel, suitably braced and welded to form a rugged free-standing unit. Its design is such that it affords complete electrical clearance and mechanical protection for the internal units, plus full protection from the environment. It is designed for outdoor use. The four side covers around the enclosure are held in position with Hex-head bolts. The front and rear covers are fitted with handles to facilitate removal and handling. All metalwork is pickled and epoxied to a high grade finish. Colour - Cutler-Hammer grey. Short time ratings Ampere rating at 500ºC temperature rise Bank Ohms 10 sec. 20 sec. 30 sec. 60 sec. MG3 0,1563 1100 780 620 440 MG4 0,216 840 600 490 348 MG5 0,25 890 640 520 369 MG6 0,325 670 480 410 291 MG8 0,544 546 390 330 235 MG10 0,72 435 310 260 185 MG12 0,90 350 250 210 150 MG16 0,96 476 340 280 199 MG20 1,52 378 270 220 156 MG25 2,10 287 205 175 125 MG31 2,852 245 175 145 103 MG40 3,92 189 135 110 78 MG50 7,6 154 110 87 62 MG62 10,0 122 87 72 51 MG80 11,2 95 68 57 41 MG150 20,0 62 44 37 26 MG200 25,92 54 38 32 22 10 EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012
Neutral earthing resistors 1.4 Maximum current (375ºC rise) Bank 10 sec. 20 sec. 30 sec. 1 MG 3 x 2 1805 1292 1064 MG 4 x 2 1368 988 836 MG 5 x 2 1482 1064 874 MG 6 x 2 1140 874 703 Maximum current (500ºC rise) Bank 10 sec. 20 sec. 30 sec. MG 3 x 2 2014 1463 1216 MG 4 x 2 1586 1140 950 MG 5 x 2 1729 1216 1026 MG 6 x 2 1339 950 684 Dimensions (mm) EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 11
1 12 EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012
Spool resistor units Type L 1.5 Features Continuous element Robust construction Uniform size Light in weight and compact Wide range of capacity and resistance values Spool resistor units are made of spiral grooved porcelain bases wound with advance or nichrome wire; the wire is wound on a mandrel and then wound on the spiral base which results in well ventilated and high wattage capacity units. The ratings specified are maximum for units mounted in free air. If units are mounted where ventilation is restricted or mounted close together the maximum wattage rating is reduced. For such conditions, resistors in well ventilated enclosures can be rated at 80% and in unventilated enclosures at 65% of maximum wattage. 1 Type L - Spool Resistor Unit Ordering information Ampere ratings per NEMA class numbers Ohms Cont. 170 160 150 140 130 110 Cat. No. Eaton Part Number Amperes G3AP 0,50 27,0 36 44 49 54 65 90 50 CHW40450 0,70 20,0 27 33 37 40 49 68 70 CHW40451 1,0 16,5 22 27 30 33 40 55 100 CHW40452 1,4 14,4 19 23 26 29 35 47 140 CHW40453 2,0 12,8 17 20 22 24 29 41 200 CHW40454 2,2 11,2 15 18 20 22 27 37 220 CHW40455 2,6 11,5 15 18 20 21 25 34 260 CHW40456 3,2 9,6 13 15 17 19 23 31 320 CHW40457 3,5 10,5 14 16 17 19 22 30 350 CHW40458 4,5 8,6 12 13 15 17 20 28 450 CHW40459 4,8 9,2 12 13 14 15 18 24 480 CHW40460 5,0 8,1 11 12 13 15 17 24 500 CHW40461 5,5 7,9 11 12 13 15 17 24 550 CHW40462 6,0 7,6 10 12 13 14 17 24 600 CHW40463 6,5 8,1 10 11 12 12 14 19 650 CHW40464 8,0 7,0 9 10 11 13 14 20 800 CHW40465 8,6 7,0 8 9 10 10 12 16 860 CHW40466 11,0 6,1 8 8 9 10 12 16 1100 CHW40467 11,5 5,5 7 7 8 8 9 12 1150 CHW40468 12,0 5,8 7 8 9 9 11 16 1200 CHW40469 15,0 5,3 6 7 8 8 9 13 1500 CHW40470 20,0 4,6 6 6 7 7 8 11 2000 CHW40471 27,0 3,6 4 5 5 5 6 8 2700 CHW40472 36,0 3,0 4 4 4 4 5 7 3600 CHW40473 45,0 2,2 3 3 3 3 4 5 4500 CHW40474 62,0 2,0 2 3 3 3 3 4 6200 CHW40475 81,0 2,7 2 2 2 2 2 3 8100 CHW40476 Dimensions (mm) EATON CORPORATION Industrial millbank type resistance grids CA125001EN October 2012 13
The power of fusion. 1874 1886 1893 1899 1906 1908 1911 1934 1962 1963 1967 1976 1977 1983 1984 1989 1999 There s a certain energy at Eaton. It s the power of uniting some of the world s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Eaton.com/Electrical. All of the above are trademarks of Eaton Corporation or its affiliates. Eaton has a license to use the Westinghouse brand name in Asia Pacific. 2012 Eaton Corporation.
Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customised, integrated solutions to solve our customers most critical challenges. Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit www.eaton.eu/electrical Follow us on social media to get the latest product and support information. To contact an Eaton salesperson or local distributor/agent, please visit www.eaton.eu/electrical/customersupport Local Distributor/agent Vanderbijlpark Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 5861 Vanderbijlpark 1900 Tel: (016) 889 2476/7 Fax: (016) 889 2266 Witbank Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 3798 Witbank 1035 Tel: (013) 692 3066 Fax: (013) 697 3246 Africa Electrical Sector HQ Eaton Electric (South Africa) (Pty) Ltd Private Bag X019 Wadeville 1422 Tel: (011) 824-7400 Fax: (086) 681 9302 Richards Bay Sales Office Eaton Electric (South Africa) (Pty) Ltd P O Box 1700, Richards Bay, 3900 Tel: (035) 797 5181/2/3 Fax: (035) 797 5184 Cell : 082 460 3995 Port Elizabeth Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 7327 Newton Park 6055 Tel: (041) 364 1049 Fax: (041) 364 2180 Cape Town Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 3308 Cape Town 8000 Tel: (021) 531 5852 Fax: (021) 531 9953 Rustenburg Sales Office Eaton Electric (South Africa) (Pty) Ltd P.O. Box 20493, Protea Park, Rustenburg 0305 Tel: (014) 596 7600 Fax: (014) 596 6197 Durban Branch Eaton Electric (South Africa) (Pty) Ltd P.O. Box 132, Umgeni Business Park, Durban 4098 Tel: (031) 263 0502 Fax: (031) 263 0756 Eaton Industries Manufacturing GmbH EMEA Headquarters 7 Route de la Longeraie 1110 Morges Switzerland 2012 Eaton Corporation All Rights Reserved All other trademarks are property of their respective owners. Printed in South Africa Publication number CA125001EN Changes to the products, to the information contained in this document, and to prices are reserved; so are errors and omissions. Only order confirmations and technical documentation by Eaton is binding. Photos and pictures also do not warrant a specific layout or functionality. Their use in whatever form is subject to prior approval by Eaton. The terms and Conditions of Eaton apply, as referenced on Eaton internet pages and Eaton order confirmations.