M-B Companies, Inc. Administration Pavement Marking Equipment Divisions 1615 Wisconsin Avenue EAST COAST DIVISION WEST COAST DIVISION P.O. Box 200 79 Montgomery Street 2490 Ewald S.E. New Holstein, WI 53061 Montgomery, PA 17752 Salem, OR 97302 Phone: 800-558-5800 Phone: 888-323-2900 Phone: 800-253-2909 FAX: 920-898-4588 FAX: 570-547-1629 FAX: 503-370-4389 Specification Model 155 PLS-155 Palletized Striper High Pressure Airless 2 x 55 Gallon Drum Standard Rev. 2 January 11, 2008 This specification describes a standard M-B model 155 High Pressure Airless Palletized Striper and is for reference only. The M-B Companies reserve the right to change this Standard specification without notice. Thus, it is important that final specifications per customer requirements, (replace standard with Customer name) be completed by M-B as close as possible in time for bid. Please consult M-B Companies Sales Department with any questions or requests.
155 High Pres Airless 01-11-08 Standard rev 2 Page 2 of 7 It is the intent of this specification to describe and define a 155 High Pressure Airless Palletized Striper. The format of this specification is itemized form for ease of topic definition and topic reference. 1. General 2. Platform 3. Front Line Guide 4. Paint System 5. Auxiliary Engine 6. Compressed Air System 7. Hydraulics 8. Glass Bead System 9. Cleaning System 10. Carriage Assembly 11. Paint Guns / Bead Guns 12. Operator Control Console 13. Controller 14. Finish 15. Owners Manual 16. Warranty Table of Contents
155 High Pres Airless 01-11-08 Standard rev 2 Page 3 of 7 1. General 1. Self-contained, palletized pavement marking machine 2. To be mounted to a truck currently in purchasers fleet 3. Wet film thickness of 0.015 4. Overall dimensions (approximate): L114 x W48 (excluding carriage) 5. Compatible for water based and solvent based paints 6. Striper equipment manufacture built specifically for pavement marking use 7. Parts available throughout the United States 2. Platform 1. 48" wide maximum, approximately 100" long 2. C5 x 6.7# channel stringers 3. 2 x 2 square tube crossmembers 4. 27 maximum cross member spacing 5. 12 gauge plate for top surface 6. Eyelets at four corners of pallet for lifting unit on and off truck 7. Holes provided for fastening to truck bed 8. Rear Operator Seat 1. Easily moved from left side to right side 2. Rotates in 90 degree increments 3. Cushioned backrest and padded armrests 4. Incorporated safety belt 5. Weatherproof covering 6. Open grip grating for operator s feet 3. Front Line Guide 1. To aid driver of vehicle 2. Attaches to front bumper of truck 3. Manually adjustable 1. No tools required 4. Paint System 1. Two 55 gallon drums (Customer Supplied) 1. Drums are secured to platform by means of straps 2. Single barrel lid provided 1. Stainless steel construction 2. Includes pickup tube and strainer 3. Agitator mount 4. 3 inspection port 3. Agitator, manual 1. One per barrel lid 2. Two stainless steel paddles, minimum 3. Crank provided on each barrel cover 2. Handgun take off 3. All lines and equipment impervious to all standard cleaning solutions 1. 1 ½" diameter, suction line
155 High Pres Airless 01-11-08 Standard rev 2 Page 4 of 7 2. 1/2 diameter hose paint lines from manifold to paint guns 1. Minimum working pressure of 2000 psi 2. Nylon lined 3. Stainless steel fittings 4. Ball valves in paint system stainless steel 4. One high-pressure piston paint pump 1. 8.6 gpm paint 2. 2000 psi 3. Ratio of paint system to hydraulic system is 1:1 1. Other ratios not acceptable 4. Waterbase paint compatible, tungsten carbide seats and check balls 5. Packings are spring loaded and self-adjusting 5. Accumulator on discharge side of pump for constant flow and minimal hourglassing 1. Nitrogen charged 6. Y type strainer between pump and guns 1. Plumbed and valved for cleaning 2. Location in an area that is readily accessible for cleaning 3. 1 NPT with mesh element 5. Auxiliary Engine 1. 20 hp, gas Honda 2. 2 cylinder, OHV 3. Electric start 4. 16 amp alternator 5. Fuel supply from 12 gallon plastic tank 1. Fuel level indicator in cap 6. Dedicated battery for engine and timer 6. Compressed Air System 1. Compressor belt driven from auxiliary engine 1. 24 cfm, 100 psi 2. Preset safety air unloader valve permitting air pressure only when required 2. Separate, 6 gallon air receiver tank 1. ASME code 2. 150 psi safety relief valve 3. Pressure gauge 4. Pressure relief valve 5. Moisture drain valve 3. All pressure regulators are of the self-relieving type 4. Air filter/moisture separator 5. Air oiler 7. Hydraulics 1. Paint pump hydraulic flow and pressure provided by pressure compensated variable displacement piston pump 1. Pump belt driven from auxiliary engine 2. Pressure controlled by hydraulic relief valve 3. 2-1/2 Liquid filled hydraulic pressure gauge at operator station
155 High Pres Airless 01-11-08 Standard rev 2 Page 5 of 7 2. Single hydraulic reservoir 1. 7 gal capacity 2. 100 mesh strainer on suction line 3. 10 micron return line spin-on filter 4. Dipstick on fill cap 8. Glass Bead System 1. 750 lb (60 gal) bead tank approximate, pressurized system 1. ASME certified pressure vessel 2. 24" diameter 3. 24 ASME certified cover 1. Quick opening C clamps 2. 4 threaded cap for inspection 4. 110 psi working, 165 psi test 5. 110 psi pressure relief valve 6. Pressure gauge, 0-160 psi 7. Bleed off valve 8. Air moisture separator and filter just prior to the air entering the bead tank 9. Tank clearly labeled BEAD TANK 1. Clear flexible hose for lines. 2. Ball valve shutoff at bottom of the bead tank 3. 1 diameter schedule #40 pipe for bead manifold at tank outlet. 4. Self-relieving pressure regulator and gauge on tank 9. Cleaning System 1. Valved connection point to attach water source 2. Cleaning available to all paint wetted lines 1. At pump inlet through paint guns 10. Carriage Assembly 1. Rear center pivot 1. Vertical mounted 2. Swings to either side of vehicle for edge or center line painting 1. Designed for single bolt removal to swing 3. Floating for constant pavement relationship 4. Down pressure provided by air cylinder 5. Telescoping outward from vehicle side for positioning 1. Held in place by quick release pin 6. Single caster wheel design 1. Wheel provides pulse for timer 7. Revolves and locks to horizontal position for storage, transport, and accessibility for gun servicing 8. Height adjustable to compensate for different height trucks 2. Air manifold (for paint bead on / off solenoids) 1. Machined aluminum manifold to support all paint and bead gun solenoids 2. Paint and Bead gun control valves 1. Stacked body quick acting valves 2. Manual override at valve 3. ¼ ID control lines to guns
155 High Pres Airless 01-11-08 Standard rev 2 Page 6 of 7 11. Paint Guns / Bead Guns 1. Graco high pressure type paint guns 1. 6" line width, 0.015 thickness 2. Corrosion resistant material for all paint wetted parts 3. Each with solenoid operated air valves 2. Kamber 90HO glass bead guns 1. Closed spooned glass deflector with adjustable side curtains 2. Minimum three adjustment tips for bead guns to assure proper operation and set up of the unit in varied conditions (one complete set per gun) 3. Two gun pattern for carriage Paint Paint Bead Bead 4. Vertical and lateral positioning gun mounts 12. Operator Control Console 1. Portable hand box 1. Connected to the master control box by means of 20 electrical umbilical cord 2. 12" x 7" aluminum 3. Paint guns solenoid valve control, solid / off / skip switch 1. Conform to MIL-S 3950, UL recognized, CSA certified 2. Environment-proof sealing 4. Master control light and indicator light to show "ready" or zero condition of controller 5. Advance/retard control for skipline mechanism to register new line over old line 2. Electrical wiring harnesses looms or sealtite conduit for protection 1. Grommets or other protection through bulkheads, bodywork, frame members or other similar structures 3. 12 volt DC for all electrical controls 4. Protected by manual reset circuit breakers mounted in the console or other readily accessible area 5. Wiring color coded 13. Controller 1. Skipline Inc. MST-02 2. Allows remote electrical control of the paint and bead spray guns and permit the application of various line patterns 3. Retain programmed information 4. 12 volt DC positive activation of paint and bead solenoids 5. Timing pulse logic from carriage wheel encoder 6. Allows up to four paint guns, four bead guns, and four auxiliary guns. 7. Bead registration for matching paint and beads 8. Internal memory to remember all settings with or without external power. 9. Internal paint and bead gun drivers are current limited and short circuit protected. 10. Military specification sealed switches for reliability. 11. Built-in speedometer accurate to one tenth MPH (km/h) 12. Metric conversion 13. Beads ON/Off capability. 14. Advance and Retard controls to match paint to previous work.
155 High Pres Airless 01-11-08 Standard rev 2 Page 7 of 7 15. AUTOCYCLE feature automatically adjusts cycle length to better match previously painted patterns. 16. Gun delay feature allows the bead gun to come on first to assure full bead coverage of the painted line. 17. High temperature LCD display works up to 130 degrees Fahrenheit with back light for night time striping. 18. No-glare glass bezel to reduce scratches and dirt build up. 14. Finish 1. One prime coat and one finish coat of polyurethane paint 2. Surfaces adequately cleaned and prepared prior to application of the primer coat 3. Color Martin Senour - White 15. Owners Manual 1. Two sets of operator manuals, service manuals, parts books, wiring diagram and applicable technical information 16. Warranty 1. Equipment provided warranted against defective materials and workmanship for a period of 6 months after the machine is put into service. 2. Warranty includes replacement or repair of defective parts or material and the associated labor to perform the repairs 17. Options: see Specification Model 155 Options document.