26126 AS3688 PN-16 W PSC Press 26126 AS3688 PN-16 W PSC Press COPPER PRESS SYSTEM () TECHNICAL AND INSTALLATION GUIDE
Products WE ARE HERE FOR THE LONG RUN AND SO ARE OUR PRODUCTS! At the Plumbers Supplies Co-operative we are very proud to have had over 60 successful years in business servicing the ever changing needs of our Members. Almost 10 years ago we decided to launch our own products, allowing us to be in full control of the quality, supply and marketing functions associated with the PSC Products brand. We place a large emphasis on quality, so you can be assured that if any products carry the PSC logo, you are buying a high quality, well supported product backed by PSC. PSC Products are produced and audited to the requirements of Australian Standards under the Watermark Scheme by SAI Global, offering an additional layer of independent quality assurance and compliance verification to Standards. Contents: PSC PRODUCTS: We are Here for the Long Run! 2 THINK 3 COPPER CRIMP FITTING INFORMATION 4 WARRANTY 5 TECHNICAL DATA 6 DESIGN CONSIDERATIONS 7 INSTALLATION GUIDE 8 FAQs 10 PRODUCT LISTING 13 PRODUCT DIMENSIONS 23 CERTIFICATE OF CONFORMITY 33 NOTES 34
PSC Press Water is a comprehensive copper press fitting system for use with conformant copper tube to AS1432 Type A and B Only: providing a durable and secure leak-proof joint for many water and Fire Service Applications. (Other Applications are possible based on requirements by consultation with PSC). PSC Press Water fittings are Watermark Certified (License Number WMK 26126) and manufactured in accordance to AS3688. WHEN THINKING OF USING A COPPER PRESS SYSTEM THINK PPrecise SSecure CConnection Leak Detection Design features on the O-ring allows for missed press leak detection when tested correctly using the defined procedure in this manual. Long Lasting Performance When installed correctly as per the requirements of this document and other regulatory requirements. Secure Joint Secure and durable permanent joint ensures the fitting cannot be tampered with. Fully Certified and Tested Extensive third party certification and testing offers peace of mind, in addition warranty and insurance is covered by PSC. Flame Free Flame free installation means no need for hot works permits and no need to lug around heavy bottles used for brazing. Reduced Installation Time Simple, quick and reliable installation translates to reduced labour time.
PSC Press Copper Crimp Fitting Information Applications PSC Press Water Fittings are suitable for: Potable Water Installations Hot Water Installations Solar Water installations (refer to table on page 6) Other media also possible (with consultation on application to PSC for approval) Leak Before Press The precise design of PSC Press fittings allows water or air to pass the sealing element of unpressed fittings, thereby providing a leakage point during the commissioning of the system, when tested using the defined processes below. When the fitting is pressed, the 0-ring material compresses, filling the gaps, creating a leak free joint. Final testing of the system should be conducted in accordance with AS/NZS3500 and any other additional local regulations and/or requirements. Testing with Water IMPORTANT: Unpressed fittings are identified by pressurising the system slowly, ensuring that all air is removed from the pipework, with a pressure range of 100 kpa to 350 kpa. Inspect each joint for visual signs of leaking. After conformance, conduct presure testing as per AS/NZS3500. Testing with Air IMPORTANT: Unpressed fittings are identified by pressurising the system slowly with air, increase the pressure to be between 50 kpa and 200 kpa. Inspect each joint with a leak check liquid material/spray for any visual signs of leakage. After conformance, conduct presure testing as per AS/NZS3500. 4 PSC Press Water Technical Guide
For Warranty to Apply UP TO 25 YEARS WARRANTY Warranty on PSC Press Fittings We place a large emphasis on quality, so you can be assured that if any products carry the PSC logo, you are buying a high quality, well supported product backed by PSC. To back this up, when using PSC Press with Type A and B copper tube compliant with AS1432 other than PSC copper tube, PSC will provide warranty for the same period of the copper tube used, to a maximum of 25 Years. If the copper tube warranty on the tube used is 10 years, then the PSC warranty for the PSC Press fitting is also 10 Years. This is a maximum 25 year guarantee against faults caused by defective manufacturing of PSC Press fittings. IMPORTANT: 1- TOOLING: approved tools within manufacturer s service requirements, that are well maintained and used as per manufacturer s detailed requirements. 2- TUBE: tube must be Type A or B conformant to AS1432. 3- ENVIRONMENT: PSC Press must be installed in a suitable external environment and be used for the correct application. 4- INSTALLATION: all PSC Press fittings must be installed by a licenced Plumber in accordance with the PSC Press installation guidelines, AS/NZS3500 and any other additional local regulations and/or requirements. Tooling Repair and Servicing PSC recommends, supplies, repairs and services all Novopress copper battery tools; this is carried out in our Tooling Service Department located in our Head Office. Please contact your local branch for any repairs, testing, inspection or service of Novopress tools. PSC Press Water Technical Guide 5
Technical Data/Uses (Water) PSC Press is suitable for use with Type A and B copper tube complying with AS1432. Note: AS3688 has limitation for coverage on products to 95 Celsius at 1400Kpa. AS4020 Testing is limited to 105 Celsius. The table below is a recommendation. O-RING SCOPE OF APPLICATION Application Comment MOP TEMP Water HT [kpa] [ºC] (EPDM) (FKM) Water Supply Recommended Hot and cold potable 1600 Up to 95 ü water Solar systems (flatpanel collectors) 200ºC as a peak temperature System capable of handling 1600 Over 95 ü but not sustained temperature over a period of time System operates at a sustained temperature of 200 ºC (eg. At 1600 Over 95 ü the solar collector) Fire Services Fire Sprinkler & Hose Reel Capable of handling the required test pressure of 1700kPa or 1.5 times the design pressure as specified by AS2419.1 6 PSC Press Water Technical Guide 1600 Up to 95 ü Steam Low pressure steam equipment 100 Over 95 ü Spring water Must contact PSC 1600 Up to 95 ü Pump circulated HW Compliant with EN 12828 systems 1600 Over 95 ü ü Other media can be used subject to request on application with PSC. Not Suitable: Acetylene, Ammoniac gases, Coolant Inhibitor, Glycerine Triacetate, Medical Gas Applications, Methanol, Refrigeration and Air Conditioning Applications, Sodium Hydroxide, Urea Solution. MOP[kPa] Maximum safe working pressure (continuous operating pressure), greater short duration peaks possible TEMP(ºC) Maximum continuous operating temperature (Celsius), greater short duration peaks possible FKM Fluorocarbon Rubber EPDM Ethylene Propylene Diene Monomer Warning: The installer needs to verify that Solar fittings will not be subjected to temperatures and/or pressures that exceed the recommended operating Temperature and Pressure limits. Solar System manufacturer s operating parameters need to be verified and checked to ensure conformance for PSC Press fitting application into their respective systems. This needs to be assessed for all aspects of the installation, commissioning and operation, this includes, but is not limited to Solar Panel Installation including pipework and PSC Press Fittings that are installed and NOT commissioned/operational with water for a period of time. APPROVED TOOLS (with compliant copper press jaws) Manufacturer Model/s Approved Novopress ACO 152, ACO 203 ü Milwaukee M12HPT-0, M128HPT-0 ü Viega Picco, PT3-AH, 4B ü Rothenberger Romax Compact, Romax 3000 ü Ridgid RP340 & RP210-B ü Kempress KPS, KPL & KPL2 ü Other tooling with compatible jaws may be approved on application to PSC. Written approval is required from PSC before use on PSC Press Product.
Design Considerations Distance between PSC Press fittings A minimum separation between fitting installation needs to occur to ensure the press forming does not possibly compromise either joint during installation. The concentricity of Copper Tube Wall Thickness in the pipework can also affect the fittings integrity to seal when they are installed too close together. The following table indicates the minimum separation distance required for Fittings by size of fitting. This distance must be applied between any fittings as a minimum from fitting edge to fitting edge. This Design requirement needs to be conformant to have warranty coverage on all PSC Press fittings. A - DN50 A A - Clearance between fitting ends - Tube Size Minimum Clearance A (mm) 15mm 10 20mm 10 25mm 10 32mm 20 40mm 30 50mm 40 65mm 40 80mm 40 100mm 40 Brazing near PSC Press fittings No Hot Works, (Soldering, Welding or Annealing) can be performed within a minimum defined distance of any installed PSC Press Fittings. The minimum separation distance by size is stated in the table below. Considerations should be made prior to any installation that may require any Soldering, Welding or Annealing to ensure it is done prior to installation with PSC Press Fittings. If the defined minimum separation distances cannot be achieved and any Hot Work detailed needs to be performed, preventive measures need to be applied to ensure the installed fitting O-ring maximum operating temperature, defined in this document by O-ring Type, is not exceeded at any time by heat transfer or thermal conductivity. It should also be noted that considerations also need to be taken to ensure installation location will not affect PSC Press fittings maximum operating temperature with radiant heat and/or heat transfer during installation, commissioning and operation. Tube Size Minimum Clearance (mm) 15mm 400 20mm 600 25mm 800 32mm 1000 40mm 1200 50mm 1500 65mm 1800 80mm 2000 100mm 2500 PSC Press Water Technical Guide 7
Installation Instructions Note: Check pipe and fitting compatibility; both the piping material (must be Type A or B copper tube conformant to AS1432) and the O-Ring must be checked if suitable for purpose (see page 6) and the exterior environment must also be considered. 1. Cut the Tube An appropriate copper tube cutter must be used to ensure a clean square cut. Note: It is important that the copper tube is cut completely square, the end of the tube (outside) should be clean and free from any scratches or damage such as dints or deformity. 2. Remove Burrs Make sure that the internal and external tube end is completely free from burrs or sharp edges by using a file or deburring tool. Note: ensure over use does not affect the tube end outside diameter 3. Inspect the Fitting Before inserting the tube, check O-Rings (15-50mm) and also spacers/grab rings (65-100mm) for correct placement, they are free of damage or any dust, dirt or debris. We recommend the fittings are retained in packaging up to the point of use where ever possible. 4. Marking Insertion Depth on Tube All cut and deburred Copper tube ends for insertion into the fitting require an insertion depth mark to be applied to the tube prior to insertion into the fitting. The mark will be applied by measuring from the end of the tube with a ruler or tape measure and using a marker pen to the required length. The mark will ensure the tube is inserted correctly into the fitting prior to press. Table Insertion Marking Length by Size Tube Size Marking Insertion Depth 19mm 24mm 25mm 27mm 34mm DN50 42mm 45mm 52mm 62mm 8 PSC Press Water Technical Guide
5. Tube Insertion The Tube should be inserted Parallel into the fitting Coupling ensuring no damage is caused to the O ring or grab ring and spacer (-100mm), ensuring the insertion mark is visible at the end of the fitting next to the fitting coupling end. 7. Press the Joint 6. Press Tool Selection The tool to be used should be conformant, well maintained and within its Manufacturers service requirement. The correct jaw type and size should be inspected to ensure it is clean and free from defects and contamination. Note: only approved tooling may be used on PSC Press fittings. Refer to Approved Tooling Table on page 6. The jaw should be placed over the fitting, correctly aligned and positioned. When all requirements are correct, the tool should be activated to press the joint. The tool should complete the correct cycle and the jaw ends should fully close on completion. If the tool does not complete the required cycle during operation the fitting should be cut out, replaced then repressed. No fitting should be pressed more than once. Tooling should be used as per its respective manufacturers documented requirements. 8. Joint Completion The fitting should be inspected after pressing to ensure the correct press has been performed and no cracking or over deforming has occurred. The pipe insertion mark should be checked and be to the fitting edge, to ensure it has not moved. (// has a sticker on each fitting that can be removed after press and inspection to ensure conformance). IMPORTANT: Refer to page 4 section Leak Before Press, Testing with Water and Testing with Air BEFORE conducting pressure testing as per AS/NZS3500. PSC Press Water Technical Guide 9
PSC Press Fittings FAQ PSC Press Fittings Frequently Asked Questions Q. Do I need to lubricate the 0-ring? A. No, the 0-ring is pre-lubricated. Using additional lubricants could reduce the longevity of the 0-ring and void the warranty. Care should be taken during copper tube insertion to ensure the O-ring does not roll or dislodge. Q. What grades/types of copper tube do the fittings suit? A. Annealed (ANN), Bendable Quality (BQ) and Hard Drawn (HD) Type A and B copper tube compliant to AS1432. Q. What pipe preparation is required? A. Please see Installation Instructions on pages 8 & 9. Q. When using PSC Press with older pipes, what surface preparation is required? A. The surface should be prepared in the same way as you normally would with brand new pipe. Q. Can the fittings be used for solar hot water installations? A. Standard PSC Press Water fittings should not be used for solar installations between the solar panel and the tank. PSC Press HT (solar) fittings are recommended for applications above 95 Degrees Celsius. Q. Can PSC Press Fittings be placed in the ground? A. Yes, but the tube and fittings must be protected when installed in any corrosive and/or acidic environments, this includes possible ground water exposure, as per regulatory requirements. Q. Can PSC Press Fittings be exposed to direct UV sunlight and heat? A. Yes. Please refer to the Table on page 6. 10 PSC Press Water Technical Guide
PSC Press Fittings Frequently Asked Questions Q. Can PSC Press fittings be used on oil lines or compressed air installations? A. PSC Press Water fittings can be used for compressed air (oil free) installations, PSC Press Water fittings can be used for compressed air (with a small oil content) and on some oil lines. Consultation with PSC on specific installation requirements is highly recommended. Q. Can PSC Press Fittings be used with medical gases? A. No, the fittings are not recommended for use with most medical gases. Consultation with PSC on specific installation requirements is recommended. Q. Am I able to use other tools to crimp a PSC Press fitting? A. Yes, PSC Press fittings use a V profile and are therefore compatible with the following tools and jaws that use the same profile: Novopress ACO 152/203, Milwaukee (M12HPT-0, M128HPT-0), Kempress tools (KPS, KPL & KPL2), Viega (Picco), Viega (PT3-AH & 4B), Rothenberger (Romax compact), Rothenberger (Romax 3000), Ridgid (RP340, RP210-B), hydraulic press tools. Q. Does the clipping of fittings/tube differ from a welded copper application? A. No, the same type of clips can be used when installed in accordance with Australian standards and any other local regulatory requirements. Q. What is the recommended space between pressed fittings? A. Please see the distance between PSC Press fittings section on page 7. PSC Press Water Technical Guide 11
PSC Press Fittings FAQ PSC Press Fittings Frequently Asked Questions Q. Can PSC Press be installed where the mains water line won t shut off? A. Yes, PSC Press Water fittings can be used where the mains water line cannot be turned off. After pressing the PSC Press fitting it will provide a watertight joint. As long as the O-ring has not been dislodged during installation under pressure or movement there will be no problems; precautions to protect the pressing tool are also highly recommended. Q. Can PSC Press fittings be dismantled and reused? A. No, once pressed it is a permanent installation. Q. Will I be able to rotate a PSC Press fitting once installed? A. No, once pressed, a PSC Press fitting cannot be rotated. Q. Can you braze (silver solder) near a PSC Press fitting? A. See section on Brazing near PSC Press fittings on page 7. It is not recommended unless distance and precautionary measures are taken to prevent damage to the sealing O-ring. Q. What procedure should I follow to show any leaks at the end of my installation? A. Refer to Testing with Water and Testing with Air on page 4 of this Technical and Installation Guide. Q. What are some of the benefits of PSC Press fittings? A. Fast, easy and ergonomical installation. The built in PSC Press Leak indicator design gives an indication of an unpressed joint (refer to instructions on page 4), which will help uncover possible problems with installation. 12 PSC Press Water Technical Guide
PRODUCT LISTING PSC Press Water Technical Guide 13
PSC Press Water Fittings No 1 Coupling 161001 161002 161003 161004 161005 161006 DN50 161007 161008 161009 No 1S Slip Coupling 161020 161021 161022 161023 161024 161025 DN50 161026 161027 161028 No 1R Red Coupling 161160 DN 20 X 15 No 1R 161161 DN 25 X 15 No 1R 161162 DN 25 X 20 No 1R 161163 DN 32 X 25 No 1R 161164 DN 40 X 25 No 1R 161165 DN 40 X 32 No 1R 161166 DN 50 X 25 No 1R 161167 DN 50 X 32 No 1R 161168 DN 50 X 40 No 1R 161169 DN 65 X 32 No 1R 161170 DN 65 X 40 No 1R 161171 DN 65 X 50 No 1R 161172 DN 80 X 40 No 1R 161173 DN 80 X 50 No 1R 161174 DN 80 X 65 No 1R 161175 DN 100 X 50 No 161176 DN 100 X 65 No 161177 DN 100 X 80 No 14 PSC Press Water Technical Guide
PSC Press Water Fittings M&F Reducer 161190 DN 20 X 15 161191 DN 25 X 15 161192 DN 25 X 20 161193 DN 32 X 20 161194 DN 32 X 25 161195 DN 40 X 25 161196 DN 40 X 32 161197 DN 50 X 25 161198 DN 50 X 32 161199 DN 50 X 40 161200 DN 65 X 40 161201 DN 65 X 50 161202 DN 80 X 50 161203 DN 80 X 65 161204 DN 100 X 50 161205 DN 100 X 65 161206 DN 100 X 80 No 2 Female Coupling 161235 X 1/2" BSP 161236 X 3/4" BSP 161237 X 1" BSP 161238 X 1 1/4" BSP 161239 X 1 1/2" BSP 161240 DN50 X 2" BSP No 3 Male Coupling 161245 X 1/2" BSP 161246 X 3/4" BSP 161247 X 1/2" BSP 161248 X 3/4" BSP 161249 X 3/4" BSP 161250 X 1" BSP 161251 X 1 1/4" BSP 161252 X 1 1/2" BSP 161253 DN50 X 2" BSP PSC Press Water Technical Guide 15
PSC Press Water Fittings No 12 90D Elbow F&F 161030 161031 161032 161033 161034 161035 DN50 161036 161037 161038 No 12 90D Elbow M&F 161050 161051 161052 161053 161054 161055 DN50 161056 161057 161058 No 12 45D Elbow F&F 161070 161071 161072 161073 161074 161075 DN50 161076 161077 161078 No 12 45D Elbow M&F 161090 161091 161092 161093 161094 161095 DN50 161096 161097 161098 16 PSC Press Water Technical Guide
PSC Press Water Fittings No 13 Male Elbow 161258 X 3/4 No 14 Female Elbow 161262 X 3/4 No 15 Female Back Plate Elbow 161268 X 1/2 161273 X 3/4 No 19 Male Back Plate Elbow 161278 X 1/2 x 75MM long 161279 X 1/2 x 95MM long PSC Press Water Technical Guide 17
PSC Press Water Fittings No 24 Tee Equal Size 161110 161111 161112 161113 161114 161115 DN50 161116 161117 161118 No 25 Tee Red Size 161130 DN 20 X 20 X 15 161133 DN 25 X 25 X 15 161134 DN 25 X 25 X 20 161135 DN 32 X 32 X 15 161136 DN 32 X 32 X 20 161137 DN 32 X 32 X 25 161138 DN 40 X 40 X 20 161139 DN 40 X 40 X 25 161140 DN 40 X 40 X 32 161141 DN 50 X 50 X 25 161142 DN 50 X 50 X 40 161143 DN 65 X 65 X 50 161144 DN 80 X 80 X 50 161145 DN 80 X 80 X 65 161146 DN 100 X 100 X 50 161147 DN 100 X 100 X 65 161148 DN 100 X 100 X 80 No 26 Tee Red Size 161131 DN 20 X 15 X 20 No 27 Tee Red Size 161132 DN 20 X 15 X 15 18 PSC Press Water Technical Guide
PSC Press Water Fittings No 61 End Cap Size 161220 161221 161222 161223 161224 161225 DN50 No 61 End Cap W/port Size 161226 161227 161228 No 62 Straight Loose Nut Connector Size 161285 X 1/2 BSP FI 161286 X 3/4 BSP FI No 63 Loose Nut Connector Size 161290 X 1/2 BSP FI 161291 X 3/4 BSP FI No 69 Male Union Size 161295 X 1/2" R BSP 161296 X 3/4" R BSP 161297 X 1" R BSP 161298 X 1 1/4" R BSP 161299 X 1 1/2" R BSP 161300 DN50 X 2" R BSP PSC Press Water Technical Guide 19
PSC Press Water Fittings PSC PEX Crimp Water Adaptor Size 161306 CU X PEX DN16 161307 CU X PEX 161308 CU X PEX PSC PEX Sleeve Type Water Adaptor Size 161312 CU X PEX DN16 161313 CU X PEX 161314 CU X PEX 20 PSC Press Water Technical Guide
PSC Press HT (Solar) No 1 Coupling 162101 162102 No 1S Slip Coupling 162105 162106 No 1R Red Coupling 162110 DN 20 X 15 No 1R No 2 Female Coupling 162132 X 1/2" BSP 162133 X 3/4" BSP No 3 Male Coupling 162134 X 1/2" BSP 162135 X 3/4" BSP PSC Press Technical Guide 21
No 12 90D Elbow F&F 162115 162116 No 24 Tee Equal Size 162120 162121 No 61 End Cap Size 162125 162126 22 PSC Press Technical Guide
PRODUCT DIMENSIONS PSC Press Water Technical Guide 23
PSC Press Water Fittings No 1 Coupling L Z 161001 41.5 4.5 161002 50.5 4.5 161003 53.5 5.5 161004 57.5 5.5 161005 71.5 5.5 161006 DN50 87.5 5.5 161007 95.0 7.0 161008 109.0 7.0 161009 129.0 7.0 No 1S Slip Coupling Size D1 L Z 161001 41.5 4.5 FITTING DIAMENTIONS 161002 50.5 4.5 Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 161003 5.5 53.5 161004 57.5 5.5 Copper Straight Coupling 161005 71.5 5.5 Size D1 L Z 161006 DN50 87.5 5.5 161001 41.5 4.5 161007 95.0 7.0 161002 50.5 4.5 161008 109.0 7.0 161003 53.5 5.5 161009 129.0 7.0 161008 109.0 7.0 161021 50.5 161009 129.0 7.0 161022 53.5 L 161023 57.5 161020 41.5 161024 71.5 Size D1 L 161025 DN50 87.5 161021 50.5 161020 41.5 161026 95.0 161022 53.5 161021 50.5 161027 109.0 161022 53.5 161028 129.0 161023 57.5 161024 71.5 161025 DN50 87.5 161026 95.0 161027 109.0 161028 129.0 FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 Copper Straight Coupling 161004 57.5 5.5 161005 71.5 5.5 Copper Slip Coupling 161006 DN50 87.5 5.5 Size D1 L 161007 95.0 7.0 161020 41.5 161023 57.5 161024 71.5 161025 DN50 87.5 161026 95.0 161027 109.0 161028 129.0 Copper Slip Coupling No 1R Red Coupling Size (D2) L Z 161160 50.5 9.0 161161 Size Size D2 55.5 L 13.0 D1 Z 161160 161162 50.5 56.5 9.5 9.0 161163 59.5 9.5 161164161163 59.5 72.5 15.5 9.5 161165 15-08-16 69.0 10.0 161162 56.5 9.5 Confidential Page 1 161164 72.5 15.5 161165 69.0 10.0 161166 DN50 90.0 25.0 161167 161167 DN50 87.0 20.0 DN50 20.0 161168 DN50 88.0 14.0 161169161170 103.5 101.0 31.0 26.5 161171 161170 DN50 102.0 103.5 26.5 17.0 161171 DN50 102.0 17.0 161172161174 108.0 121.0 37.0 13.0 161175 DN50 147.5 45.5 161173 DN50 119.0 27.0 161174 108.0 13.0 161175 DN50 147.5 45.5 161176 134.0 29.0 161177161190 48.5 136.5 24.5 30.0 161194 60.5 36.5 24 PSC Press Water Technical Guide FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 Z Size D1 Size D2 L Copper Reducing Coupling 161160 50.5 9.0 161161 55.5 Copper 13.0 Reducing Coupling 161162 Size D1 Size D2 56.5 L 9.5 Z 55.5 13.0 161161 161160 161163 50.5 59.5 9.0 9.5 56.5 161162 9.5 161161 161164 55.5 72.5 13.0 15.5 161163 161166 DN50 59.5 90.0 25.0 9.5 69.0 10.0 161165 161164 161167 DN50 72.5 87.0 15.5 20.0 DN50 90.0 25.0 161166 161165 161168 DN50 69.0 88.0 10.0 14.0 161166 161169 DN50 101.0 90.0 25.0 31.0 DN50 88.0 14.0 161168 161167 161170 DN50 103.5 87.0 20.0 26.5 101.0 31.0 161169 161168 DN50 15-08-16 88.0 Confidential Page 1 102.0 161171 DN50 14.0 17.0 161169 161172 101.0 121.0 31.0 37.0 161170 161173 DN50 103.5 119.0 26.5 27.0 121.0 37.0 161172 161171 161174 DN50 102.0 108.0 17.0 13.0 DN50 119.0 27.0 161173 161172 161175 DN50 121.0 147.5 37.0 45.5 161173 161176 DN50 119.0 134.0 27.0 29.0 161174 161177 108.0 136.5 13.0 24.5 134.0 29.0 161176 161175 DN50 147.5 45.5 136.5 24.5 161177 161177 Size D1 Size D2 136.5 L 24.5 Z Copper Fitting Reducer 161190 48.5 30.0 Size D1 D2 Size L Z 161191 56.0 Copper 37.5 Fitting Reducer 161192 Size D1 Size D2 55.5 L 32.5 Z 56.0 37.5 161191 161190 161193 48.5 61.0 30.0 38.0 55.5 32.5 161192 161191 161194 56.0 60.5 37.5 36.5 61.0 38.0 161193 161192 161195 55.5 70.0 32.5 46.0 161193 161196 61.0 69.5 43.5 38.0 70.0 46.0 161195 161197 161194 DN50 86.5 60.5 60.5 36.5 69.5 43.5 161196 Copper Reducing FITTING DIAMENTIONS Coupling 161176 134.0 Copper 29.0 Fitting Reducer
161172 121.0 37.0 PSC 161173 Press DN50 Water 119.0 27.0 Fittings M&F Reducer 161167 DN50 87.0 20.0 161168 DN50 88.0 14.0 161169 101.0 31.0 161170 103.5 26.5 161171 DN50 102.0 17.0 161174 108.0 13.0 161175 DN50 147.5 45.5 161176 134.0 29.0 Size (D2) L Z 161177 136.5 24.5 161190 48.5 30.0 161191 56.0 37.5 Size D1 Size D2 L Z 161192 55.5 32.5 161190 48.5 30.0 161193 61.0 38.0 161191 56.0 37.5 161192 55.5 32.5 161194 60.5 36.5 161193 61.0 38.0 161195 70.0 46.0 161194 60.5 36.5 FITTING DIAMENTIONS 161195 70.0 46.0 161196 69.5 43.5 Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 43.5 161196 69.5 161197 DN50 86.5 60.5 161197 DN50 86.5 60.5 Copper End Cap 161198 DN50 89.0 56.0 161198 DN50 89.0 56.0 Size D1 L Z 161200 103.5 70.5 161199 DN50 161220 22.0 89.0 56.0 3.5 161201 DN50 107.0 66.0 161200 161221 27.5 103.5 70.5 4.5 161202 DN50 118.5 77.5 161222 28.0 4.0 161203 113.5 69.5 161201 DN50 107.0 66.0 161223 30.0 4.0 161204 DN50 149.0 108.0 161202 161224 DN50 37.5 118.5 77.5 4.5 161205 132.5 88.5 161225 DN50 48.0 7.0 161203 113.5 69.5 161206 132.5 81.5 FITTING DIAMENTIONS 161204 DN50 149.0 108.0 161205 PSC PRESS 132.5 88.5 161206 L 132.5 Z 81.5 Size D1 Copper Fitting Reducer Size D1 L Z RpCopper End Cap 161226 79.5 19.5 Rp 3/4" Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 Copper End Cap with Port 161220 22.0 3.5 161227 94.5 27.5 Rp 3/4" 15-08-16 Confidential Page 2 161221 27.5 4.5 161228 113.5 36.0 Rp 3/4" 161222 28.0 4.0 No 2 Female Coupling 161223 30.0 4.0 161224 37.5 4.5 161225 DN50 48.0 7.0 Thread L Z S NO.2 FI ADAPTOR 161235 CODE PSC Size 1/2" PRESS D1 RP Thread 40.5 5.0 S 26.0 L Z Size D1/2" L Z 5.0Rp 161235 RP 40.5 26.0 161236 3/4" RP 45.5 5.0 31.0 161226 RP79.5 45.519.5 5.0 Rp 3/4" 161236 3/4" 31.0 161237 161237 161227 1" RP 94.5 1" 48.5 RP 27.5 6.0 37.5 Rp 3/4" 48.5 6.0 161228 113.5 36.0 Rp 3/4" Copper End Cap with Port 161238 161238 1 1/4"RP 1/4"RP 57 7.0 47.0 1 57 7.0 161239 1 1/2"RP 62.5 7.0 53.0 161239 1 1/2"RP 62.5 7.0 53.0 161240 DN50 2"RP 75.5 9.5 70.0 161240 DN50 PSC 2"RP PRESS 75.5 9.5 70.0 NO.2 FI ADAPTOR CODE Size D1 Thread L NO.3 ZMI ADAPTOR S No 3 Male Coupling 161235 Thread1/2" RP 40.5 5.0 26.0 S CODE Size D1 L Z 3/4" 31.0 161236 RP 45.5 5.0 R 21.0 22.0 161245 1/2" 39.0 161237 1" RP 48.5 6.0 37.5 23.0 28.0 161246 3/4" R 41.0 161238 1 1/4"RP 57 7.0 47.0 R 20.6 28.0 161247 1/2" 43.6 1 7.0 53.0 161239 1/2"RP 62.5 R 23.0 28.0 161248 3/4" 46.0 Thread L Z S 161245 161240 1/2" R 2"RP 39.0 75.5 21.0 70.0 22.0 DN50 9.5 161249 3/4" R 47.7 24.7 36.0 161246 161250 PSC 3/4" PRESS R 1" 41.0 R 23.0 28.0 36.0 50.0 27.0 NO.3 MI ADAPTOR 161251 D11 1/4" RThread 57.7 32.7Z 43.0 S CODE Size L 161247 1/2" R 43.6 20.6 28.0 161245 R1/2" R 39.0 32.3 21.0 50.0 22.0 161252 1 1/2" 63.3 161248 161253 161246 3/4" DN50 R 46.03/4" 2" R 41.0 23.0 28.0 64.0 R 23.0 39.1 78.1 161247 1/2" R 43.6 20.6 28.0 161249 3/4" R 47.7 24.7 36.0 161248 3/4" R 46.0 23.0 28.0 161250 161249 1" R 3/4" 50.0 47.7 27.0 36.0 R 24.7 161250 1" R 50.0 27.0 36.0 161251 161251 1 1/4" R 57.7 1 1/4" 57.7 32.7 43.0 43.0 R 32.7 161252 161252 1 1/2" R 1 1/2" 63.3 63.3 32.3 50.0 R 32.3 161253 DN50 2" R 78.1 39.1 64.0 161253 DN50 2" R 78.1 39.1 64.0 Confidential 17-08-16 Page 6 Confidential 17-08-16 Page 6 PSC Press Water Technical Guide 25
PSC Press Water Fittings FITTING DIAMENTIONS No 12 90D Elbow F&F Version 1 161030 161030 161032 161031 161033 161035 161036 161037 161038 Z 32.5 1 Version 161031 161034 All Diamentions in Milimeters (mm) L 161032 14.0 Size D1 L 44.5 54.5 Version 161030 1 161033 Version 1 161031 161034 161032 161035 DN50 161033 Size D1 161036 Version 1161034 Size D1 161030 161037 161030 161035 161031 161038 PSC PRESS 161036 161031 161032 62.0 77.5 DN50 100.5 124.5 147.0 183.5 32.5 44.5 30.5 21.5 36.0 80.5 L1 14.0 183.536.0 44.5 Z 161054 161055 161052 161053 Size D1 161057 L1 62.0 54.5 Z 147.0 161050 161053 161054 161058 32.5 62.0 77.5 14.0 183.536.0 44.5 L2 32.5 14.0 35.5 44.5 21.5 45.0 161052 54.5 30.5 54.5 62.0 36.0 62.0 44.5 77.5 161057 161058 Z 77.5 DN50 100.5 21.5 44.5 59.5 14.0 35.5 30.5 59.5 Copper Elbow - 90 Degrees (Male / Female) 80.5 21.5 45.0 36.0 L1 80.5 Z L2 96.0 30.5 54.5 44.5 32.5 14.0 35.5 122.596.0 36.0 62.0 59.5 44.5122.5 21.5 45.0 44.5 77.5 80.5 54.5 Elbow30.5 54.5 Copper - 90 Degrees (Male / Female) 59.5 102.0 96.0 62.0Copper Elbow 36.0-90 Degrees 62.0 (Male / Female) Z L2 80.5 125.5 122.5 77.5 Z 44.5 L2 77.5 14.0 35.5 96.0 152.5 100.514.0 59.5 102.0 21.5 45.0 35.5 122.5 185.5 Copper Elbow80.5-90 Degrees (Male / Female) 124.521.5 125.5 30.5 54.5 45.0 124.5 161070 161071 161072 161073 161074 161075 161076 161077 Confidential 161078 L2 96.0 35.5 122.562.0 77.5 80.521.5Z 44.5 125.5 45.0 77.5 L 44.5 DN50 100.577.5 24.5 PSC PRESS 54.5 DN50 124.5100.5 32.0 62.0 124.5 Size 147.0D1 36.5 77.5 161070 183.5147.0 41.0 DN50 100.5 161071 183.5 51.5 124.5 161072 161075 DN50 64.5 161057 147.0 161073 Size D1 L 161076 79.5 161058 161074 Size D1 183.5 161070 24.5 L 161077 93.0 DN50 161070 161075 161071 32.0 24.5 161078 118.0 PSC PRESS 161076 161071 161072 36.5 32.0 147.0 96.0 152.5 183.5 122.5 185.5 L 24.5 6.0 32.0 Size D1 161077 9.0 Z L 41.0 36.5 Z 93.0 15.0 12.5 42.0 161070 161073 161074 161078 24.5 41.0 51.5 6.0 118.0 18.5 15.0 57.0 161071 161074 161075 DN50 32.0 51.5 64.5 9.0 161072 161075 161076 DN50 36.5 64.5 79.5 12.5 23.5 35.5 161072 161073 36.5 12.5 51.5 161074 161077 161078 DN50 51.5 118.093.0 41.0 79.5 93.0 161075 161078 DN50 64.5 118.0 161076 64.5 42.0 79.5 23.5 57.0 79.5 35.535.5 93.0 42.042.0 161078 118.0 93.0 118.0 185.5 23.518.5 57.0 42.0 161077 152.5 18.515.0 35.5 161073 161076 161077 15.023.5 18.5 41.0 59.5 102.0 6.0 30.5 59.5 54.5 Copper Elbow - 45 Degrees 80.5 125.5102.0 9.0 36.0 62.0 L 80.5 Z 125.5 96.0 152.5 12.5 44.5 77.5 24.5 6.0 122.596.0 185.5152.5 15.0 59.5 32.0122.5 102.0 9.0 185.5 18.5 80.5 125.5 36.5 Copper 12.5 Elbow - 45 Degrees 23.5 96.0 152.5 41.0 15.0 Elbow - 45 Degrees Copper Z 35.5 122.5 185.5 51.5 Z 18.5 6.0 42.0 64.5 6.0 23.5 9.0 57.0 Elbow - 45 Degrees 79.5 Copper 35.5 12.5 9.0 No 12 45D Elbow F&F L2 62.0 54.5 59.536.0 30.5Copper 102.0 Elbow - 45 Degrees Size D1 161051 161054 161055 161070 161052 161055 161056 161071 161053 161056 161057 161072 161054 161057 161058 161073 161055 161058 161074 161056 122.5 L1 96.0 161051 161056 15th Aug 2016 Copper Elbow - 90 Degrees (Male / Female) 32.5 62.0 77.5 Size D1 15th Aug 2016 96.0 122.5 Z 147.0 36.0 30.5 L 62.0 54.5 No 12 90D Elbow M&F 161053 15th Aug 2016 59.5 44.5 DN50 100.577.5 32.5 PSC PRESS 54.5 DN50 124.5100.5 44.5 Size 62.0 124.5 147.0D1 54.5 77.5 161050 183.5147.0 62.0 DN50 100.5 161051 183.5 77.5 124.5 161052 161055 DN50 100.5 161037 147.0 161053 Size D1 L1 161056 124.5 161038 161054 Size D1 183.5 161050 32.5 L1 161057 147.0 161055 DN5032.5 161050 161051 44.5 161058 183.5 PSC PRESS 161056 161051 161052 54.5 44.5 161050 44.5 161038 15th Aug 2016 Copper Elbow - 90 Degrees 54.5 30.5 PSC PRESS FITTING DIAMENTIONS 32.5 14.0 All Diamentions in Milimeters (mm) 62.0 36.0 All Diamentions in Milimeters (mm) 44.5 21.5 77.5 44.5 54.5 Copper 30.5 Elbow - 90 Degrees 100.5 59.5 FITTING DIAMENTIONS 62.0 36.0 Copper Elbow - 90 Degrees L Z 124.5 80.5 All Diamentions 77.5 44.5 in Milimeters (mm) 32.5 L 14.0 Z 147.0 96.0 DN50 100.514.0 59.5 44.5 32.5 21.5 183.5 122.5 Copper Elbow - 90 Degrees 124.521.5 80.5 54.5 44.5 30.5 161031 161034 161035 161050 161032 161035 161036 161051 161033 161036 161037 161052 161034 161037 161038 161053 161035 161038 161054 161036 Z 21.5 14.0 Size D1 L Z FITTING DIAMENTIONS Size D1 161032 161037 161033 161030 161033 161034 15th Aug 2016 FITTING DIAMENTIONS Copper Elbow - 90 Degrees All Diamentions in Milimeters (mm) 15-08-16 Page 3 57.0 57.0 15-08-16 FITTING DIAMENTIONS Confidential Version 1 Pa All Diamentions in Milimeters (mm) 15th Aug 2016 No 12 45D Elbow M&F Version 1 Confidential 161090 Confidential 161091 161092 161093 Confidential161090 161091 161092 L1 32.0 161092 L1 23.5 53.5 67.5 43.0 79.5 79.5 161098 67.5 42.0 35.5 84.5 35.5 57.0 84.5 126.0 23.5 67.5 118.0 79.5 35.5 84.5 161097 161097 118.0 118.0 93.0 93.0 161110 161111 Size D1 L1 161110 161111 38.5 23.5 93.053.5 18.5 64.5 161098 161098 53.5 15.0 43.0 41.0 18.5 34.0 34.0 43.0 18.5 38.5 64.5 51.5 9.0 38.5 34.0 51.5 42.0 42.0 57.0 99.0 99.0 L1 126.0 Z1 34.0 15.5 44.0 57.0 Size D1 Z1 126.0 Copper Equal Tee L2 21.0 26 PSC Press Water Technical Guide 161112 161113 161114 Page 3 27.0 12.5 12.5 DN50 161096 27.0 6.0 15-08-16 27.0 41.0 15-08-16 15.0 36.5 161095 15.0 L2 36.5 41.0 161094 161096 161096 12.5 9.0 DN50 6.0 9.0 32.0 32.0 DN50 64.5 51.5 161097 161095 Z 36.5 24.5 161093 161094 24.5 Page 3 Copper Elbow - 45 Degrees (Male / Female) L2 6.0 161091 161095 161094 161093 Z 24.5 161090 Size D1 FITTING DIAMENTIONS Copper Elbow - 45 Degrees (Male / Female) All Diamentions in Milimeters (mm) 15th Aug 2016 Size D1 L1 15-08-16Z L2 Page 3 99.0 Copper Equal Tee L2 Z2 29.0 10.5 37.5 14.5 Z2 49.0 25.0 41.5 17.5 34.0 15.5 29.0 51.0 10.5 25.0 48.0 22.0 44.0 21.0 37.5 60.0 14.5 27.0 60.0 27.0 `
PSC Press Water Fittings No 13 Male Elbow Thread L1 L2 Z S 161258 3/4" R 44.0 32.5 21.0 29.0 FITTING DIAMENTIONS rsion 2 All Diamentions in Milimeters (mm) 17th Aug 2016 PRESS NO.13 MI ELBOW Size D1 Thread L1 L2 Z S 3/4" R 44.0 32.5 21.0 29.0 FITTING DIAMENTIONS No 14 Female Elbow Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 Thread L1 L2NO.13 MI ELBOWZ S CODE Size D1 Thread L1 L2 Z S 161262 3/4" RP 44.0 29.8 21.0 31.0 161258 3/4" R 44.0 32.5 21.0 29.0 PRESS NO.14 FI ELBOW Size D1 Thread L1 L2 Z S 3/4" RP 44.0 29.8 21.0 31.0 NO.14 FI ELBOW CODE Size D1 Thread L1 L2 Z S 161262 3/4" RP 44.0 29.8 21.0 31.0 PRESS NO.15BP FI ELBOW Size D1 Thread L1 L2 L3 L4 Z S No 15 Female Back Plate Elbow Size Thread L1 L2 L3 L4 Z S (D1) 161268 1/2" RP 37.5 27.5 NO.15BP FI ELBOW 15.0 17.0 19.5 26.0 CODE Size Thread L1 L2 L3 L4 D1 Z S 161273 3/4" RP 41.0 1/2" 37.5 27.5 16.3 24.1 17.0 19.524.0 32.0 161268 RP 27.5 15.0 26.0 1/2" RP 37.5 27.5 15.0 17.0 19.5 26.0 3/4" RP 41.0 27.5 16.3 24.1 24.0 32.0 161273 3/4" RP 41.0 27.5 16.3 24.1 24.0 32.0 No 19 Male Back Plate Elbow FITTING DIAMENTIONS Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 Size 17-08-16 (D1) Thread L1 L2 Page L37 L4 Z 161278 PRESS 1/2" G 16.0 NO.19BP 30.0 ELBOW 45.0 38.0 20.0 PSC MI CODE Size D1 Thread L1 L2 L3 L4 Z 161279 161278 1/2" G 1/2" 16.0 G 30.0 65.0 38.0 20.0 20.0 16.0 45.0 38.0 161279 1/2" G 16.0 30.0 65.0 38.0 20.0 Confidential 17-08-16 Page 7 NO.62 FI UNION CODE Size D1 Thread L Z S 161285 1/2" G 40.0 22.0 26.0 161286 3/4" G 45.0 22.0 31.0 PSC Press Water Technical Guide 27
Copper Elbow - 45 Degrees (Male / Female) Copper Elbow - 45 Degrees (Male / Female) Size D1 L1 Z L2 D1 Size L1 Z L2 161090 24.5 6.0 27.0 161090 24.5 6.0 27.0 161091 32.0 9.0 34.0 161091 32.0 9.0 34.0 161092 36.5 12.5 38.5 161092 36.5 12.5 38.5 161093 41.0 15.0 43.0 161093 41.0 15.0 43.0 PSC 161094 Press 51.5 Water 18.5 53.5 Fittings 161094 51.5 18.5 53.5 161095 DN50 64.5 23.5 67.5 161095 DN50 64.5 23.5 67.5 No 24 Tee Equal 161096 79.5 35.5 84.5 161096 79.5 35.5 84.5 161097 93.0 42.0 99.0 161097 93.0 L1 Z1 L2 Z2 42.0 99.0 161098 118.0 57.0 126.0 161098 118.0 57.0 126.0 161110 34.0 15.5 29.0 10.5 161111 PSC PRESS 44.0 21.0 Copper Equal Tee Copper Equal 37.5Tee 14.5 Size D1 L1 Z1 L2 Z2 D1 Size L1 Z1 L2 Z2 161112 49.0 25.0 41.5 17.5 161110 34.0 15.5 29.0 10.5 161110 34.0 15.5 29.0 10.5 161113 161111 51.0 25.0 21.0 37.5 48.0 22.0 44.0 14.5 161111 44.0 21.0 37.5 14.5 161112 49.0 25.0 41.5 17.5 161112 161114 49.0 60.0 27.0 17.5 60.0 27.0 25.0 41.5 161113 51.0 25.0 48.0 22.0 161113 51.0 25.0 48.0 22.0 161115 DN50 74.5 33.5 74.5 33.5 161114 60.0 27.0 60.0 27.0 161114 60.0 27.0 60.0 27.0 161116 161115 161115 DN50 88.0 74.5 33.5 44.0 74.5 88.0 33.5 44.0 DN50 74.5 33.5 33.5 74.5 161116 88.0 44.0 88.0 44.0 161116 161117 88.0 100.0 49.0 44.0 100.0 49.0 44.0 88.0 161117 100.0 49.0 100.0 49.0 161117 100.0 49.0 100.0 49.0 161118 161118 126.0 126.0 65.0 119.5 119.5 58.5 58.5 161118 126.0 65.0 119.5 58.5 ` ` FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 No 25 Tee Red Copper Unequal Tee Size Size Size L1 Z1 L2 Z2 L3 Z3 Z2 L3 Z3 Size Size D3 L1 Z1 L2 (D1) D1 (D2) D2 Size (D3) 161130 161130 44.0 44.0 21.0 21.0 40.5 40.5 22.0 22.0 37.5 37.5 14.5 14.5 161131 161133 161132 40.5 41.0 40.5 17.5 17.0 17.5 40.5 41.0 40.5 17.5 17.0 22.0 32.5 36.0 32.5 14.0 17.5 14.0 161134 161133 44.041.0 20.0 17.0 44.0 41.0 20.0 17.0 41.0 36.0 18.0 17.5 161135 161134 40.544.0 14.5 20.0 40.5 44.0 14.5 20.0 40.0 41.0 21.5 18.0 161136 161135 45.040.5 19.0 14.5 45.0 40.5 19.0 14.5 46.0 40.0 23.0 21.5 161137 161136 48.045.0 22.0 19.0 48.0 45.0 22.0 19.0 46.0 46.0 23.0 22.0 161138 161137 51.048.0 18.0 22.0 51.0 48.0 18.0 22.0 49.5 46.0 22.0 26.5 161139 161138 52.051.0 19.0 18.0 52.0 51.0 19.0 18.0 50.5 49.5 26.5 161140 161139 54.552.0 21.5 19.0 54.5 52.0 21.5 19.0 54.5 50.5 26.5 28.5 161141 161140DN50 DN50 60.054.5 19.0 21.5 60.0 54.5 19.0 21.5 58.5 54.5 28.5 34.5 161142 161141DN50 DN50 DN50 67.060.0 26.0 19.0 67.0 60.0 26.0 19.0 66.5 58.5 34.5 33.5 DN50 161143 161142 DN50 DN50 83.567.0 39.5 26.0 83.5 67.0 39.5 26.0 84.5 66.5 33.5 43.5 DN50 161144 161143 DN50 DN50 89.583.5 38.5 39.5 89.5 83.5 38.5 39.5 90.0 84.5 43.5 49.0 161145 161144 DN50 92.589.5 41.5 38.5 92.5 89.5 41.5 38.5 96.0 90.0 49.0 52.0 161146 161145 DN50 103.0 92.5 42.0 41.5 103.0 92.5 42.0 41.5 103.5 96.0 52.0 62.5 161147 161146 DN50 103.5 103.0 42.5 42.0 103.5 103.0 42.5 42.0 107.5 103.5 62.5 63.5 161148 161147 112.0 103.5 51.0 42.5 112.0 103.5 51.0 42.5 114.0 107.5 63.5 63.0 Confidential 15-08-16 Page 4 Confidential 15-08-16 Page 4 161148 112.0 51.0 112.0 51.0 114.0 63.0 28 PSC Press Water Technical Guide
45.0 19.0 45.0 19.0 46.0 23.0 48.0 22.0 48.0 22.0 46.0 22.0 51.0 18.0 51.0 18.0 49.5 26.5 52.0 19.0 52.0 19.0 50.5 26.5 PSC PRESS 54.5FITTING 21.5 DIAMENTIONS 54.5 21.5 54.5 28.5 PSC Press Water Fittings DN50 DN50 All Diamentions 60.0 Milimeters 19.0 (mm) 60.0 19.0 58.5 15th 2016 34.5 ion 1 in Aug DN50 DN50 67.0 26.0 67.0 26.0 66.5 33.5 RESS DN50 Copper 83.5 Unequal 39.5 Tee 83.5 39.5 84.5 43.5 No 26 Tee Red Size Size Size L1 Z1 L2 Z2 L3 Z3 (D1) (D2) (D3) 161131 40.5 17.5 40.5 17.5 32.5 14.0 DN50 89.5 38.5 89.5 38.5 90.0 49.0 Size D1 Size D2 Size D3 L1 Z1 L2 Z2 L3 Z3 92.5 41.5 92.5 41.5 96.0 52.0 44.0 21.0 40.5 22.0 37.5 14.5 DN50 103.0 42.0 103.0 42.0 103.5 62.5 40.5 17.5 40.5 17.5 32.5 14.0 103.5 42.5 103.5 42.5 107.5 63.5 40.5 17.5 40.5 22.0 32.5 14.0 112.0 51.0 112.0 51.0 114.0 63.0 41.0 17.0 41.0 17.0 36.0 17.5 44.0 20.0 44.0 20.0 41.0 18.0 40.5 14.5 40.5 14.5 40.0 21.5 45.0 19.0 45.0 19.0 46.0 23.0 48.0 22.0 48.0 22.0 46.0 22.0 51.0 18.0 51.0 18.0 49.5 26.5 52.0 19.0 52.0 19.0 50.5 26.5 54.5 21.5 54.5 21.5 54.5 28.5 DN50 DN50 60.0 19.0 60.0 19.0 58.5 34.5 DN50 DN50 67.0 26.0 67.0 26.0 66.5 33.5 DN50 83.5 39.5 83.5 39.5 84.5 43.5 No 27 Tee Red Size Size Size L1 Z1 L2 Z2 L3 Z3 (D1) (D2) (D3) 161132 40.5 17.5 40.5 22.0 32.5 14.0 DN50 89.5 38.5 89.5 38.5 90.0 49.0 92.5 41.5 92.5 41.5 96.0 52.0 DN50 103.0 42.0 103.0 42.0 103.5 62.5 103.5 42.5 103.5 42.5 107.5 63.5 112.0 51.0 112.0 51.0 114.0 63.0 15-08-16 Page 5 No 61 End Cap L Z 161220 22.0 3.5 161221 27.5 4.5 161222 28.0 4.0 161223 30.0 4.0 161224 37.5 4.5 161225 DN50 48.0 7.0 No 61 End Cap W/port L Z Rp 161226 161226 79.5 19.5 Rp Rp 3/4" 79.5 19.5 161227 161227 94.5 27.5 Rp 3/4" Rp 94.5 27.5 161228 113.5 36.0 Rp 3/4" FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 Size D1 L Z 161220 22.0 3.5 161221 27.5 4.5 FITTING DIAMENTIONS 28.0 4.0 161222 All Diamentions Version 2 in Milimeters (mm) 17th Aug 2016 30.0 4.0 161223 161224 37.5 4.5 161225 DN50 48.0 NO.19BP 7.0 MI ELBOW 161278 1/2" G 16.0 30.0 Copper 45.0 End Cap with 38.0 Port 20.0 Size D1 L Z Rp 161279 1/2" G 16.0 30.0 65.0 38.0 20.0 161228 113.5 36.0 Rp 3/4" Copper End Cap CODE Size D1 Thread L1 L2 L3 L4 Z 15-08-16 Page 5 No 62 Straight Loose Nut Connector Size Thread L Z S 161285 1/2" G 40.0 22.0 26.0 NO.62 FI UNION 161286 3/4" G 45.0 22.0 31.0 CODE Size D1 Thread L Z S 161285 1/2" G 40.0 22.0 26.0 161286 3/4" G 45.0 22.0 31.0 CODE Size D1 Thread L1 L2 Z S 161290 1/2" G 34.6 35.5 17.5 26.0 PSC Press Water Technical Guide 29 NO.63 FI UNION
NO.62 FI UNION Thread L Z S 1/2" G 40.0 22.0 26.0 3/4" G 45.0 22.0 31.0 PSC Press Water Fittings No 63 Loose Nut Connector Size Thread L1 L2 Z S 161290 1/2" G 34.6 35.5 17.5 26.0 161291 NO.63 FI UNION 3/4" G 35.5 41.0 18.0 31.0 Thread L1 L2 Z S 1/2" G 34.6 35.5 17.5 26.0 3/4" G 35.5 41.0 18.0 31.0 No 69 Male Union Size Thread L Z S1 S2 161295 1/2" R 56.0 38.0 30.0 27.0 161296 3/4" R 65.0 42.0 38.0 34.0 161297 1" R 72.0 49.0 47.0 43.5 FITTING DIAMENTIONS 161298 1 1/4" PSC R PRESS 80.0 FITTING 55.0 DIAMENTIONS 54.0 49.5 Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 161299 Version 2 1 1/2" All 90.0 Diamentions FITTING 59.0 in Milimeters DIAMENTIONS 67.0 (mm) 61.0 17th Aug 2016 161300 Version 2 DN50 2" R All NO.69 MI 105.0 Diamentions UNION 66.0 in Milimeters 77.5 (mm) 70.0 17th Aug 2016 DE Size D1 Thread L Z NO.69 MI UNION S1 S2 17-08-16 CODE Size D1 1/2" R Thread 56.0 L NO.69 Z MI UNION S1 30.0 27.0 S2 Page 8 295 38.0 CODE 161295 Size D1 Thread 1/2" R 56.0 L 38.0 Z S1 30.0 S2 27.0 3/4" R 65.0 42.0 38.0 34.0 296 161295 161296 1/2" 3/4" 56.0 65.0 38.0 42.0 30.0 38.0 RR 27.0 34.0 1" R 72.0 49.0 47.0 43.5 297 161296 161297 3/4" 1" 65.0 72.0 42.0 49.0 38.0 47.0 R 34.0 43.5 1/4" R 80.0 55.0 54.0 49.5 298 1 161297 161298 11" 1/4" 72.0 80.0 49.0 55.0 47.0 54.0 R R 43.5 49.5 1/2" 90.0 59.0 67.0 61.0 299 1 161298 161299 1 1/4" 1 80.0 90.0 55.0 59.0 54.0 67.0 1/2" R 49.5 61.0 DN50 2" R 105.0 66.0 77.5 70.0 300 161299 161300 DN50 1 1/2" 90.0 105.0 59.0 66.0 67.0 77.5 R 61.0 70.0 161300 DN50 2" R 105.0 66.0 77.5 70.0 CONNECTOR PRESS TO PSC PEX CRIMP CONNECTOR PRESS TO PSC PEX CRIMP DE 306 CONNECTOR PRESS TO PSC PEX CRIMP Size D1 Size D2 L Z (D2) L Z PRESS PRESS TO PSC PEX CRIMP CODE CODE PSC Size D1 Size Size D2 LCONNECTOR Z DN16 49.5 31.5 CODE 161306 161306 Size D1 Size DN16 D2 DN16 49.5 L 49.5 31.5 Z 31.5 54.0 31.0 307 161306 161307 161307 DN16 49.5 54.0 54.0 31.5 31.0 31.0 54.0 31.0 308 161307 161308 54.0 54.0 54.0 31.0 31.0 31.0 161308 54.0 31.0 CONNECTOR PRESS TO PSC PEX ST DE CONNECTOR PRESS TO PSC PEX ST Size D1 Size CONNECTOR D2 L PRESS TO Z PSC PEX ST 312 CODE Size D1 Size D2 L CONNECTOR Z PRESS TO PSC PEX ST DN16 45.0 27.0 CODE Size (D2) L Z CODE 161312 Size D1 Size DN16 D2 45.0 L 27.0 Z 56.0 313 161312 161312 33.0 DN16 DN16 45.0 27.0 161313 45.0 56.0 27.0 33.0 60.5 37.5 314 161313 161314 161313 56.0 60.5 56.0 33.0 37.533.0 161314 60.5 37.5 161314 60.5 37.5 30 PSC Press Water Technical Guide
PSC Press HT (Solar) HT FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 No 1 Coupling HT FITTING DIAMENTIONS L Z PSC Version PRESS1 All Copper Diamentions Straight in Milimeters Coupling (mm) 15th HT Aug 2016 162101 Size D1 41.5 L 4.5 Z 162101 162102 41.5 50.5 4.5 4.5 Copper Straight Coupling HT 162102 Size D1 50.5L 4.5 Z 162101 41.5 4.5 162102 50.5 4.5 No 1S Slip Coupling Copper Slip Coupling HT Size D1 (D1) LL 162105 162105 41.5 Copper Slip Coupling HT 162106 Size D1 50.5L 162106 50.5 162105 41.5 162106 50.5 Copper Reducing Coupling HT Size D1 Size D2 L Z No 1R Red Coupling 162110 50.5 Copper 9.0 Reducing Coupling HT Size D2 L L Z 162110 HT FITTING DIAMENTIONS 50.5 9.0 Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 Copper End Cap HT Size D1 L PSC Z PRESS HT FITTING DIAMENTIONS Copper Elbow - 90 Degrees HT Version 2 All Diamentions in Milimeters (mm) 17th Aug 2016 162125 22.0 3.5 Size D1 L Z 27.5 4.5 162126 162115 32.5 14.0 Copper Elbow - 90 Degrees Copper End Cap HT HT 162116 No 2 Female Size Coupling D1 44.5L Size D1 L Z 162115 Size (D1) Thread 32.5 162125 22.0 3.5 21.5Z L14.0 Z S 162116 44.5 21.5 162132 1/2" RP 40.5 5.0 26.0 162126 27.5 4.5 162133 3/4" RP NO.2 45.5 FI ADAPTOR 5.0 31.0 HT CODE Size D1 Thread L Z S PSC PRESS Copper 26.0 Equal Tee HT 162132 1/2" RP 40.5 5.0 162133 Size 3/4" D1 RP L1 45.5 Z1 5.0 31.0 L2 Z2 PSC 162120 PRESS 34.0 15.5NO.2 FI ADAPTOR 29.0 Copper Equal 10.5Tee HT HT CODE162121 Size D1 Size Thread D1 44.0L1 L 21.0Z1 Z 37.5L2S 14.5Z2 162132 162120 1/2" RP 34.040.5 15.55.0 29.0 26.0 10.5 ` 162133 162121 3/4" RP 44.045.5 21.05.0 37.5 31.0 14.5 ` NO.3 MI ADAPTOR HT CODE No Size 3 Male D1 Coupling Thread L Z S 162134 Size 1/2" (D1) R Thread 39.0 21.0 L 22.0Z S 162134 1/2" R 39.0 21.0 22.0 162135 3/4" R 46.0 23.0 28.0 NO.3 MI ADAPTOR HT 162135 3/4" R 46.0 23.0 28.0 CODE Size D1 Thread L Z S al 15-08-16 Pa 162134 1/2" R 39.0 21.0 22.0 162135 3/4" R 46.0 23.0 28.0 tial 15-08-16 PSC Press Technical Guide 31
Size D1 Size D2 L Z 162110 50.5 9.0 Copper Reducing Coupling HT Size D1 Size D2 L Z 162110 50.5 9.0 PSC Press HT (Solar) No 12 90D Elbow F&F Copper Elbow - 90 Degrees HT Size D1 L L Z Z 162115 162115 32.5 32.5 14.0 14.0 Copper Elbow - 90 Degrees HT 162116 44.5 21.5 162116 Size D1 L 44.5Z 21.5 162115 32.5 14.0 162116 44.5 21.5 No 24 Tee Equal Copper Equal Tee HT Size D1 L1 L1 Z1 Z1 L2 L2 Z2 Z2 162120 162120 34.0 34.0 15.5 15.529.0 29.0 10.5 10.5 Copper Equal Tee HT 162121 162121 44.0 44.0 21.0 21.037.5 37.5 14.5 14.5 Size D1 L1 Z1 L2 Z2 162120 34.0 15.5 29.0 10.5 ` 162121 44.0 21.0 37.5 14.5 ` HT FITTING DIAMENTIONS Version 1 All Diamentions in Milimeters (mm) 15th Aug 2016 No PSC 61 PRESS End Cap 15-08-16 Copper End Cap HT Page 7 Size L L Z Z 162125 22.0 22.0 3.5 3.5 15-08-16 Page 7 162126 27.5 27.5 4.5 4.5 32 PSC Press Technical Guide
SAI Global hereby grants: Plumbers Supplies Co-operative Ltd ABN 55053236436 Unit 91A, 79-99 St Hilliers Road, Auburn, NSW 2144, Australia Watermark Certificate of Conformity - Level 1 Evaluated to: AS 3688-2005 - Water supply - Metallic fittings and end connectors the WaterMark Licensee the right to use or arrange the use of the MARK as shown below only in respect of the goods described and detailed on the product schedule identified on www.saiglobal.com which are produced by the WaterMark Licensee or on behalf of the WaterMark Licensee* and which comply with the appropriate Standard referred to above as from time to time amended. The Licence is granted subject to the rules governing the use of the MARK and the Terms and Conditions for certification. The WaterMark Licensee covenants to comply with all the Rules and Terms and Conditions Certificate No:WMK26126 Issued: 20 July 2016 Originally Certified: 20 July 2016 Expires: 19 July 2021 Current Certification: 20 July 2016 Heather Mahon Acting Head of Policy, Risk and Certification * For details of manufacture, refer to the licensee The MARK is a registered certification trademark of Australian Building s Board ABN 74 599 608 295 and is issued under licence by SAI Global Certification Services Pty Limited (ACN 108 716 669) ( SAI Global ) 680 George Street, Sydney NSW 2000, GPO Box 5420 Sydney NSW 2001. This certificate remains the property of SAI Global and must be returned to SAI Global upon its request. Refer to www.saiglobal.com for the list of product models. PSC Press Water Technical Guide 33
Notes: 34 PSC Press Water Technical Guide
Notes: PSC Press Water Technical Guide 35