Auxiliary Equipment Option #397-12A Single Remote Pumping Unit (with Standard Pump & Motor) Duplex Remote Pumping Unit Option #397-12B 230 Fill Station AX-1
REMOTE PUMPING UNIT Option #397-12A Single Remote Pumping Unit (with Standard Pump & Motor) The purpose of a Remote Pumping Unit is to relocate the pump/motor away from the day tank or sub-base tank for several reasons, including: Distance between main storage tank and the day/sub-base tank. The suction of all pumps is limited to 18 of vertical lift or 200 of horizontal run. Discharge Pressure - Up to 100 psi for all pumps; and, Convenience - fuel supply or return pump/motor(s), in any configuration or size, may be relocated to a Remote Pumping Unit. The remote unit frames are constructed of heavy gauge steel with a removable cover for a NEMA 3R enclosure rating. The standard single unit, Option #397-12A, is equipped with our standard pump and motor (a 2GPM bronze pump and a 1/3HP, 115VAC, 1PH, 60HZ, thermal protected motor). The standard duplex unit, Option #397-12B, has a second pump/motor set. (Large, customdesigned remote units can be built to your specifications.) Mechanical drawings of Remote Pumping Units are on the following pages. Duplex Remote Pumping Unit Option #397-12B AX-2
PRYCO STANDARD SINGLE REMOTE PUMPING UNIT AX-3
PRYCO STANDARD DUPLEX REMOTE PUMPING UNIT AX-4
PRYCO STANDARD TRIPLEX REMOTE PUMPING UNIT AX-5
DUPLEX PUMPING SYSTEM Pryco s Duplex Alternating Fuel System (option 427A) is one of our most popular features that we incorporate into a fuel supply system. It solves the problems of a keeping up with fuel consumption by providing a redundant back-up system, and reducing wear and tear on pumps and motors by cycling roles between the two. LEAD/LAG CONCEPT The first time power is applied to the overall system, an alternating switch will place one of the pumps (we ll refer to it as physical pump #1) into the primary or LEAD position. (Physical pump #2 is assigned secondary or LAG position). The next time fuel is required, physical pump #2 is switched up into lead position and physical pump #1 falls to secondary duty. These two physical pumps will alternate in and out of lead/lag positions each time fuel controls call for fuel to be pumped into the tank. KEEPING UP WITH FUEL CONSUMPTION A 427A Duplex Pumping System That Is Remote Pumping Unit Mounted Normally, both pumping systems are singularly sized to the demands of the consuming unit (generator, boiler, etc.). If for some reason the consuming unit requires more fuel than the LEAD pump can supply, the LAG pumping system would switch on to assist the LEAD pump until the fuel level reaches a 100% useable fuel capacity level, at which time, both LEAD and LAG pumps are turned off. The normal ON fuel level for the LEAD pump is 86% and the level where the assisting LAG pump kicks in is 82% useable fuel capacity. PUMP/MOTOR VARIETY & APPLICATION A 427A Duplex Pumping System That Is Remote Pumping Unit Mounted We can use almost any variety of pump flow rates or motor voltages with the option 427A. It can even be configured on reverse flow systems, Remote Pumping Units or virtually whatever can be imagined. AX-6
CIRCUIT BREAKERS Most circuit breakers are mounted within a side mounted enclosure with a NEMA rating to match your requirements. They are used to break power to the overall fuel system, pump motors, and other special circuits such as oil coolers. AX-7
ENCLOSED INDUSTRIAL CONTROL PANEL Pryco s OPTION # 465 ENCLOSED INDUSTRIAL CONTROL PANEL is U/L Listed (Label # 508). We start with a heavy gauge steel enclosure that meets U/L requirements. Then we ensure only U/L Listed components are used within. These components the make up various day tank accessories include: contactors, relays, sockets, lights, and switches even the wire and connectors. The unique U/L File Number specifically assigned AX-8
465 Enclosed Industrial Control Panel PRYCO ELCLOSED INDUSTRIAL CONTROL PANEL OPTION #465 AX-9
REMOTE FILL PANEL This weatherproof fill panel (Option # 226) is for remote monitoring of off street bulk filling. When your day tank or sub-base tank is 90% filled, a warning light comes on and an alarm horn sounds. If pumping continues, a second light comes on at 95% capacity and an alarm horn sounds. At this time, an optional solenoid valve will close allowing no more fuel to enter the tank. It comes with a lockable hasp and is U/L listed. A mechanical drawing of Remote Fuel Fill Panel is on the reverse side. AX-10
PRYCO REMOTE FILL PANEL OPTION #226 AX-11
REMOTE FILL STATION Pryco s Remote Fill Station is a lockable. weatherproof, dualdoor enclosure. It is designed for curb-side filling of aboveground fuel oil storage tanks via hose connection from a delivery truck. The left-side Electrical Compartment (shown below) houses control components, such as, alarms, and switches. The dual-compartment design allows the electrical components to be totally isolated from the fueling area. The Fueling Compartment (shown below) is located behind the right door. It features a 2 or 3 Cam-and-Groove connector, a check valve and a manual shut-off valve. This compartment is designed with a 7-1/2 gallon containment sump with a drain connection. When the tank being filled reaches a 90% set point, a warning light comes on and an alarm horn sounds. If filling continues, a second light comes on at 95% capacity and an alarm horn again sounds. At this time, an optional solenoid valve will close allowing no more fuel to enter the tank. A silence switch and remote contact outputs are standard. Optional features include: Solenoid Valve, Flush Mounting Adapter, Post Mounting Kit, Lockable Drain Valve, Dry Break Disconnect Adapter, Analog Level Gauge (tanks up to 48 deep), Digital Level Gauge (tanks up to 80 deep), A mechanical drawing of Remote Fill Station is on the reverse side. AX-12
CONTROL PANEL PRYCO REMOTE FILL STATION OPTION #230 AX-13
DRIP BASIN This drip basin (Option # 229) is designed to catch any fuel dripping from the fill hose. Its capacity is one gallon and has a drain hole inside of the basin to allow dripped fuel to run into tank. The basin lid comes with a gasket and a lockable hasp. The basin is epoxy coated inside and painted an industrial color of choice outside. A mechanical drawing of a Drip Basin is on the reverse side. AX-14
PRYCO DRIP BASIN OPTION #229 AX-15
SPILL CONTAINER PRYCO S NEW SPILL CONTAINER provides aboveground overflow environmental protection by preventing spills during tank filling. Adaptable for free-standing or sub-base tanks. WALL MOUNT BRACKET A standard feature is a wall bracket to provide secure and stable mounting of the spill container. Optional Fill Adapter available (Option #228) FEATURES include: Heavy 12-Gauge Construction 7 1/2 Gallon Capacity Built-In Drain Release-To-Tank Valve Hinged Cover w/lockable Hasp For Added Safety Male NPT Connection For Tank- Top Installation CONNECTION: Available in three sizes to suit most applications: 2..Model #227-2 3..Model #227-3 4..Model #227-4 FINISH: Available in standard industrial colors enamel finish and stainless steel AX-16
PRYCO SPILL CONTAINER OPTION #227 FRONT VIEW REAR VIEW 5 2.0 3 14.00 SIDE VIEW 18.0625 6 1 2 5 2 6 14.50 18.00 16.50 BOTTOM VIEW 6 4 4 5 7.25 1.00 5 5.25 18.00 16.00 3 3 10.125 3.25 AX-17
OIL COOLER Option # 352, Fuel Oil Cooler, reduces the temperature of hot fuel that is returned from the engine to the day tank. Normally, an oil cooler is top-mounted on larger day tanks (because they have room on the top surface), or side mounted on medium size tank. On smaller tanks, sub-base units, or when required, an oil cooler is relocated to a free standing base. Mechanical drawings of the three mounting configurations are shown on the following pages. AX-18
PRYCO OIL COOLER OPTION #352 (SIDE MOUNTED) AX-19
PRYCO OIL COOLER OPTION #352 (TOP MOUNTED) AX-20
PRYCO OIL COOLER OPTION #352 (FREE STANDING) AX-21
BATTERY BOXES Option Code Length Width Height Battery Sizes Heater B01 23 12 12 1-4D or 1-8D n/a B02 44 12 12 2-4D or 2-8D n/a B03 44 12 12 2-4D or 2-8D 100 w., 115 vac B04 44 12 12 2-4D or 2-8D 100 w., 115vac w/thermostat Pryco has four standard sizes of battery boxes. The sizes are shown in accompaning table. Also, we can custom build sizes and configurations to meet your specifications. The battery boxes are a waterproof enclosure with hinged cover with a lockable hasp and carring handles. They are epoxy coated inside for corrosion resistance and painted black or an industrial color of choice. A mechanical drawing of Battery Boxes is on the reverse side. AX-22
PRYCO BATTERY BOX OPTIONS #B01-B04 AX-23
BATTERY FRAMES Standard Battery Frame Seismic Battery Frame Pryco has four standard sizes of battery frames and two different designs. The first is our standard design that will accomodate most applications. The second, our seismic design, has a top hold-down frame with heavy duty rods bolted up from the bottom frame. The sizes are shown in accompaning table. Also, we can custom build sizes and configurations to meet your specifications. The standard battery frames are 4 high and the seismic units are 12.25 high. Both are constructed of formed 7-gauge steel. They are painted black or an industrial color of choice. Mechanical drawings of both Battery Frame designs are on the following pages. Option Code Length Standard Width Seismic Width Battery Sizes F01 22 10 20 1 - Group 4D F02 22 12 20 1 - Group 8D F03 44 10 20 2 - Group 4D F04 44 12 20 2 - Group 8D AX-24
PRYCO BATTERY FRAME OPTIONS #F01-F04 AX-25
PRYCO BATTERY FRAME SEISMIC OPTIONS #FS01-FS04 AX-26
EMERGENCY VENTS SPRING-LOADED EMERGENCY VENT OPTION 321 This low profile vent cap is designed for use on all Pryco fuel tanks. It is available in 2 thru 6 sizes to accommodate the full range of emergency vent openings. The spring-loaded design provides for horizontal or vertical installation positioning. Vent units are calibrated to an 8-oz opening internal tank pressure. OPTION NUMBER SIZE VENTING CAPACITY 321A 2 NPT 31,600 CF/H 321B 3 NPT 63,200 CF/H 321C 4 NPT 105,000 CF/H 321D 6 NPT 265,000 CF/H Website: www.pryco.com Email: Pryco@Pryco.com AX-27
EVOLUTION PLC EVOLUTION PLC FUEL SYSTEM CONTROLLER OPTION 800 The EVOLUTION is a Programmable Logic Controller (PLC) based system designed to control and monitor the activities of up to four pumps and motors of a Pryco fuel supply system. A color touch screen displays system functional status, alarm conditions, and historical logs. The Evolution PLC provides operational control of the overall fuel system. An ultra-sonic sensor accurately determines the level of the fuel in the tank. Electronic action levels settings control the activities of pumps and motors (supply and reverse flow), and initiate signals for a full compliment of alarm conditions activating a common external alarm, light, or similar device. Using licensed software, WindSRV ä, it possible to link your OPC (object linking of devices for process control) or DDE (older version of OPC) compliant Windows ä - based software to any IDEC programmable logic controller. This link may use an optional built-in RS232 or RS485 serial interface adapters, or longer range Ethernet networking. That means any industrial HMI*, SCADA, general data acquisition, MES, or ERP will connect through WindSRV to Evolution system. All you have to do is install the server software on your PC running Windows, and you have a low-cost data acquisition and monitoring system using your own computer and the Evolution PLC. The basic PLC portion of the Evolution system is made up of a power supply module, an ultrasonic sensor mentioned above, and a logic controller that controls and processes incoming data and initiates pump motor activities and alarms as necessary. A graphical, color LCD Touch-Screen provides an Operator Interface Terminal. Depending upon the requirements of the fuel system design, an optional communications module and/or an optional (additional) I/O module may be added. The Evolution system is U/L Listed. Website: www.pryco.com Email: Pryco@Pryco.com AX-28