Form No. 1-1149 May 2016 EZ Crate Assembly and Installation 51200 Super V LD Plow with V-71 12V Hydraulic Unit Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specificationsandpriceswithoutnoticeorwithoutincurringanyobligation. 2016 Printed in the U.S.A. Meyer Products LLC 18513 Euclid Ave. Cleveland, Ohio 44112-1084 Phone 216-486-1313 www.meyerproducts.com email info@meyerproducts.com
Table of Contents General Information...1 Illustrated Parts Lists...2-4 Build Assembly...5 Vehicle Side Wiring Diagram...6-7 Drop Speed Adjustment...7 Stop Bolt Adjustment...7 Mount Plow System To Vehicle...8 Dis-Mount Plow System From Vehicle...9 Pre-Delivery Inspection... 10 Accessories... 11 Web Based Support Service Manuals EZ-Troubleshooter Owners Manual Mount/Dismount Videos http://www.meyerproducts.com/ TechSupport/ServiceManualsandInstallationInstructions.aspx http://www.meyerproducts.com/ techsupport/eztroubleshooter.aspx http://www.meyerproducts.com/ TechSupport/OwnersManuals.aspx http://www.youtube.com/playlist?list =PLDE0602B305314D92&feature=e dit_ok Please visit our website to find our most updated technical information. GENERAL INFORMATION Always disconnect battery prior to installation. SAFETY PRECAUTIONS should be used when Quik Lift is in a RAISED position. LOWER plow to the ground when vehicle is PARKED. OVERHAUL and SERVICE information is covered on separate instructions. Tool list for Plow assembly: Pliers 1/2" socket 1/2" box wrench 9/16" box wrench 9/16" socket 3/4" box wrench 15/16" box wrench 15/16" deep well socket Lift arm should be removed from vehicle if / when snowplow is removed. Note: 1. Connect ground cable to negative side of battery for a solid connection to ground. 2. Route all cables away from moving engine parts, Manifolds, and sharp sheet metal. 3. For weather protection, coat all connections with Meyer Dielectric Grease Part No. 15632 4..The vehicle must be equipped with a Heavy Duty Battery (70 Amp, Hr. Min.), 550 C.C.A. and Alternator (60 Amp. Min.) to obtain maximum performance. 5. Follow these instructions explicitly. Warranty does not apply to a Meyer product which has been negligently or improperly assembled or installed. ADDITIONAL BATTERY CONNECTIONS 1. When attaching cables to battery with side post terminals, use M.P. Adaptor Part #21976. 2. Coat battery connections with battery terminal coating. TORQUE CHART FOOT POUNDS Bolt Nut Size Gr. 2 Gr. 5 Gr. 8 1/4-20 4-5 5/16-18 9-11 3/8-16 17-20 26-29 7/16-14 42-46 60-66 1/2-13 64-72 90-100 5/8-11 127-141 179-198 Please check the contents of your crate. Page 2 shows the assembled parts in the left hand column and the accessory box in the right hand column. Page 3 is the diagram for the left hand column of page 2. (1)
V-71 PKG Item Part No. Qty. Description 15193 1 V-71 Hydraulic Carton 12V w/o Controller 1 05024 1 Power Cable - 36 2 05815 1 Lift Ram 1.75 x 8 3 07713 2 Ram Assembly 1-1/4 x 12 DA 4 05756 1 Ram (1-1/4 x 12 ) DA 5 22866 2 SAE Mx3/8 90 Degree Elbow 6 22884 1 Hose 1/4 x 33 7 22886 1 Hose 3/8 x 22 08202 1 Plug Bracket Kit 8 19607 1 Plug Bracket 9 19609 1 Plate 10 20027 2 Bolt H 5/16-18 x 1 Gr. 2 11 20326 4 Lockwasher 5/16 12 20525 4 Finish Nut 5/16-18 13 22658 2 Bolt H 5/16-18 x 3 Gr. 2 08366 1 Hardware Bag 14 15067 1 Breather 15 15634 1 Hydraulic Cover 16 20029 4 Bolt H 5/16-18 x 1-1/2 Gr. 2 17 20049 2 Bolt H 3/8-16 x 1 Gr. 2 18 20152 2 Bolt H 5/8-11 x 5 Gr. 5 19 20153 2 Bolt H 5/8-11 x 5-1/2 Gr. 5 20 20304 4 Locknut 5/16-18 21 20309 4 Locknut 5/8-11 22 20327 2 Lockwaher 3/8 23 20357 2 Flatwasher 5/8 24 21398 2 Self Tap Screw 1/4-14 x 3/4 25 22153 1 Lockbolt 5/16 x 5/8 26 22866 1 SAE Mx3/8 90 Degree Elbow 27 22868 5 Straight Fitting SAE 3/8 x 3/8 28 13333 1 V-71 Mounting Bracket 29 13852 1 V-71 Hydraulic Unit 12V 30 15370 1 Motor Solenoid 31 15633 1 Cover Strap 32 22691S 1 Truck Side Harness 33 22696 1 Super V Plow Side Harness 34 22883 1 Hose 1/4 x 22 35 07550 1 Nite Sabre II Kit 36 13207 1 Pivot Pin Super V LD 37 13855 1 A-frame Super V LD Plus 38 19365 1 Lift Frame Parts Diagram 51200 Super V LD Plow Package Parts List V-71 PKG Item Part No. Qty. Description 16620 1 Hardware Carton 08815 1 Hardware Bag 39 20028 4 Bolt H 5/16-18 x 1-1/4 Gr. 2 40 20146 1 Bolt H 5/8-11 x 3-1/4 Gr. 5 41 20152 1 Bolt H 5/8-11 x 5 Gr. 5 42 20153 1 Bolt H 5/8-11 x 5-1/2 Gr. 5 43 20309 3 Locknut 5/8-11 44 20326 4 Lockwasher 5/16 45 20331 2 Lockwasher 5/8 46 20406 2 Cotter Pin 3/16 x 1-1/2 47 20420 2 Cotter Pin 1/4 x 2 48 20525 4 Finish Nut 5/16-18 49 22436 2 Pin 1 x 3 50 814000005 2 Spring 51 8500003307001 2 Bolt H 5/8-11 x 3 Full Thread 52 8501003013 4 5/8-11 Jam Nut 08260 1 Hardware Bag 53 13724 1 Deflector Brace 54 13209 2 Backing Plate 55 20028 7 Bolt H 5/16-18 x 1-1/4 56 20095 1 Bolt H 1/2-13 x 1-1/2 57 20304 7 Locknut 5/16-18 58 20307 2 Locknut 1/2-13 59 20329 1 Lockwasher 1/2 60 20352 7 Flatwasher 5/16 61 21961 2 Bolt C 1/2-13 x 2 09917 1 Plow Marker Kit 62 08214 2 Plow Marker 63 20027 4 Bolt H 5/16-18 x 1 Gr.5 64 20304 4 Locknut 5/16-18 65 20352 8 Flatwasher 5/16 66 11751 1 Light Bracket LH 67 11752 1 Light Bracket RH 68 11844 1 Receiver Tube Cap 69 11859 2 Blue Handle Pin 70 12536 1 Top Deflector Super V 71 13208 1 Bottom Belt 72 19370 1 Clevis EZ Mount Plus 73 19592 1 Lift Arm 74 22245 1 Crankstand Parts indented are included in the carton, bag or assembly under which they are indented. Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. (2)
Super V Plow Package Specific Components 39 67 38 43 42 66 43 73 44 48 72 41 52 45 52 51 43 40 47 49 74 68 50 46 69 26 34 29 14 19 5 21 6 4 15 16 17 28 22 27 27 31 7 5 18 19 21 6 7 4 20 5 2 18 5 (3)
SV & SV2 Steel Parts List 81 76 84 85 82 55 60 57 70 60 57 54 58 71 80 61 18 37 83 54 61 58 71 56 59 19 55 21 79 53 78 60 57 36 77 64 88 75 62 89 87 63 21 Item 51200 Qty Description SV 7.5 LD Moldboard Assembly 09329 1 R.H. & L.H. Wing 75 09328 1 R.H. Wing 76 09327 1 L.H. Wing 77 13200 2 Trip Edge Weld 78 22438 8 1 X 2-1/2 Pin 79 22945 8 1/4 x 1-1/2 Roll Pin 80 13205 2 T -Bar Weldment 81 12978 4 Trip Spring 82 20145 2 Bolt H 5/8-11 x 3 Gr. 5 83 20318 2 Locknut 5/8-11 84 20357 4 Flatwasher 5/8 85 09124 4 Eyebolt w/locknuts and Cap 86 21262 8 Flatwasher 1 87 09331 2 Cutting Edge 88 20307 4 Locknut 1/2-13 89 21943 14 Bolt C 1/2-13 x 1-3/4 Parts indented are included in the assembly under which they are indented. Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. (4)
Building Super V Plow 1. Position wing assemblies 75 & 76 face down on cardboard as not to damage the painted surfaces. Grease the bushings on both left and right wings. Position the wings so pivot bushings align. Note: Cutting Edges will be inline at this time. 2. Remove 1/2-13 x 1 set screw located in top of A-Frame (37) tower. Grease A-Frame (37) bushings and Pivot Pin (36). With a helper, lift the A-Frame (37) and insert its bushings in alignment with the wing bushings. 3. Insert Pivot Pin (36) through bushings. Install and tighten 1/2 x 1.50 bolt (56) and 1/2 lockwasher (59) to top of A-Frame holding Pivot Pin (36) in place. Note: Wipe off any excess grease at this time. 4. Using the A-Frame as leverage tilt the moldboard assembly raising the Cutting Edges off the ground. Support Cutting Edges (87) 5 to 6 inches off the ground. 5. Install the Bottom Belt (71) to left and right wing at Tripedge (77) using 1/2 x 2 carriage bolt (61) and locknut (58). Note: Be sure that Belt (71) folds are upward and notches are toward the A-Frame (37). Assemble Backing Plate (54) so bent end is facing the cutting edge forcing the belt against the Tripedge (77). 6. Using the A-Frame as leverage tilt the moldboard assembly raising the Cutting Edges off the supports. Remove supports and set moldboard assembly to the upright position. 7. Assemble Snow Deflector Brace (53) to Pivot Pin (36). Place brace under the pivot pin plate. Attach using two 5/16 x 1-1/4 bolts (55), 5/16 washers (60) and 5/16 locknuts (57). 14. Attach lift arm (73) to lift frame (38) using 5/8-11 x 5-1/2 bolt (42) and 5/8-11 locknut (43). 15. Install the V-70 Mounting Bracket (28) to the Lift Frame and Light Bracket (Passenger Side) using 5/16-18 x 1-1/2 Bolts (16) and 5/16-18 Locknuts (20). Install the V-70 Lift Assembly (29) to V-70 Mounting Bracket Assembly using Bolt H 3/8-16 x 1-1/4 (17) and 3/8 Lockwasher (22). Remove shipping plug on V-70 Lift Assembly and install Breather (14). 16. Attach the Lift Cylinder (2) to the Lift Frame using Bolt H 5/8-11 x 3-1/4 ( 40) and 5/8-11 Locknut (43). Attach the Lift Cylinder (2) to the Lift Arm using Bolt H 5/8-11 x 4-3/4 (41) and 5/8-11 Locknut (43). Attach elbow (26) to V-70 Lift Assembly (29) along with Hose (34) and attach hose (34) to Lift Cylinder (2) using Straight Fitting (27). 17. Attach fixed end of Wing Cylinders (5) to the A-Frame with a 5/8-11 x 5 bolt (18) and 5/8-11 locknut (21) on each side. Attach live end of Wing Cylinder rod (5) to the Wings using a 5/8-11 x 5 bolt (19) and 5/8-11 locknut (21) on each side. 18. Attach Wing Cylinders hoses to the V-70 Lift Assembly (29) by removing the caps from the hoses (6 & 7) and plugs from the V-70 Lift Assembly (1). Install Straight Fittings (27) to bottom of PA Block on V-70 Hydraulic Unit and connect hoses. See below. Use zip ties to route hoses away from moving plow parts to prevent chaffing. Driver Side Live End (1/4 Hose) 8. Position moldboard assembly in the Vee position. 9. Assemble Top Snow Deflector (70) positioning the deflector under deflector brace (53). Attach deflector ends under left and right wing gussets using 5/16 x 1-1/4 bolts (55), 5/16 locknuts (57) and 5/16 washers (60). Tighten locknuts such that washers slightly compress the rubber surface. Note: Snow Deflector Belt should fold/loop downward between brace and each wing gusset when wings are not in the Vee position. 10. Assemble Lift Frame (38) tp A-frame (37) using 1 x 3 Pin (49) and 1/4 x 2 Cotter Pin (47). 11. Assemble Blue Handle Pin (69) to lift frame (38) by inserting the Blue Handle Pin (69) through the outer lift frame plates, through the center of the spring (50). At this time align the small blue leg on the handle through the notch on the outermost plate. Compress the spring (50) slightly with your fingers and insert the 3/16 x 1-1/2 Cotter Pin (46) through the small hole towards the center of the pin. With cotter pin (46) fully inserted, pull the blue handle until the spring is fully compressed and rotate the handle one full turn to bend the cotter pin in place. Realign the small blue leg with the notch on the outermost plate to lock in place. Repeat assembly process until both pins are assembled. Note: Lubricate the stainless steel pins and Lift Frame bearing surfaces with chassis grease or anti-seize lubricant periodically for easier disengagement of pins. 12. Assemble adjustable stacking stop bolts to lift frame (38) using 5/8-11 x 3 bolts (51), lockwasher (52) and jamnuts (52) per figure1. Note: Adjustment must be made after moldboard assembly is installed. Adjustment bolts (51) should make contact with the a-frame before any part of the A-Frame or moldboard come in contact with the lift arm and, or hydraulic unit while raising the snowplow or stacking snow. Moldboard should be checked in all positions. Pass Side Fixed End (3/8 Hose) Pass Side Live End (1/4 Hose) Driver Side Fixed End (3/8 Hose) 19. Connect Super V Plow Side Harness (33) to V-70 Hydraulic Unit (29) as shown below. Lift Cylinder Hose Port Fill Drain S1 COIL COLOR CODE S1 - RED WIRE S2 & S7 - BLACK WIRE S3 - GREEN WIRE S4 - YELLOW WIRE S8 & S8 - BLUE w/white STRIPE S6 S6 - PURPLE WIRE S5 S2 S4 S3 S7 S8 13. Attach L.H. and R.H. Light Brackets (66 & 67) to the side plates of Lift Frame (38) in the upper two holes using 5/16-18 x 1-1/4 bolts (39), 5/16 lockwashers (44), and 5/16-18 hex nuts (48). Note: Light brackets may be adjusted down two levels in height for better appearance on lower profile vehicles. Tighten all fasteners to their proper torque. (5)
Light Module "C" Harness 24 1 Vehicle Side Wiring Diagram 30 Red Keyed Ignition (Blue) Black/White Stripe White Red Black Optional Controller 11 12 32 10 33 11 8 12 13 9 Blue Wire Reverse Signal Light Module "B" Harness (Orange) Light Module "C" Harness 20. Run Universal Truck Side Harness (32) through a hole in grille and into the engine compartment. Sandwich vehicle grill between Plug Bracket(8) and Plate (9) using Bolt H 5/16-18 x 3 (13), 5/16 Lockwasher (11) and 5/16-18 Finish nut (12). Secure Universal Truck Side Harness (32) to Plug Bracket (8) using Bolt H 5/16-18 x 1 (10), 5/16 Lockwasher (11) and 5/16-18 Finish nut (12). Secure Universal Truck Side Harness (32) from any hot / moving parts with tie wraps as needed. V-71 Fill level line V-71 Fill Plug 21. Drill a 1-1/4 Diameter Hole thru firewall and extend the harness into the cab of the vehicle. Fused lead from Universal Truck Side Harness (32) must be attached to terminal in fuse panel that is activated only when the igni tion key is on. 22. Install Motor Solenoid (30) to metal surface in engine compartment using Self Tapping Screws (24). (Solenoid must be grounded to operate). Attach Red Power Cable (32) to a large terminal on Motor Solenoid (30). Attach Black Ground Cable (32) to negative (-) terminal of battery. Attach Red Power Cable (1) to positive (+) terminal of battery and remaining large terminal on Motor Solenoid (30). Attach small white wire from harness (32) to small terminal (S) on Motor Solenoid (30). Attach small Black/white stripe wire from harness (32) to small terminal (I)(ground) on Motor Sole noid (30) Attach Blue wire to a reverse signal on the vehicle. The blue wire is sensing when the vehicle is in reverse in order to operate HFP (Hands 15059 Diode packed in Controller box Free Plowing). 23. Meyer M-1 Hydraulic Fluid Part No. 15134 may need to be added to reservoir and bleed the Angle Cylinders, proceed as follows: a. Remove Fill Plug from reservoir to add fluid during charging. b. Operate the Angle cylinders (2) until they are filled with Meyer M-1 Hydraulic Fluid and are not spongy. c. Top off the unit to the fill line on the reservoir with Meyer M-1 Hydraulic Fluid. NOTE: Proper fluid level is to the fill line on the reservoir for the V-71. (S) terminal white wire (I) terminal black wire w/white stripe (6)
After cycling of the plow, recheck oil level. & 86 It must be checked with the lift cylinder and both wing cylinders fully retracted. For snow plow light installation see separate instructions. Orange wire on Harness (32) will attach to both orange wires of the B harness supplied in the Light Module Kit. Reference Form 1-757 Route Cables C (Yellow) from module to Harness (32). Connect both C Harness female ends to the male corresponding ends of the Harness (32). Connect both male ends from the snow plow light to the female ends on the Plow Side Harness (33). Check snow plow light blinkers to make sure the wires have not been reversed. Note: All electrical connections should have both ends coated with a dielectric grease, Meyer Part No. 15632, prior to final installation. This will ensure a good connection and help in preventing corrosion. 24. Refer to Operation and Maintenance Manual for complete controller operation. 88 & 89 77 87 25. After all electrical connections have been made the drop speed of the plow may be evaluated / adjusted. To adjust, loosen the hex nut and adjust in to slow the drop speed and out to make it faster. After ideal drop speed it achieved, retighten the hex nut. See below. 27. Assemble adjustable stacking stop bolts to lift frame (38) using 5/8-11 x 3 bolts (51), lockwasher (45) and jamnuts (52). See below. Note: Adjustment must be made after moldboard assembly is installed. Adjustment bolts (51) should make contact with the a-frame before any part of the A-Frame or moldboard come in contact with the lift arm and, or hydraulic unit while raising the snowplow or stacking snow. Moldboard should be checked in all positions. 75 54 V-70 Lower Adjustment: Loosen jam nut and turn knob clockwise to slow the drop of the plow and counter clockwise to speed the drop of the plow. Tighten jam nut. 26. Attach the Lift Chain to the Lift Arm (73) through the two hooks on the lift arm. Adjust the lift chain at the lift arm so that there are 2-3 links of slack. This ensures that the plow blade will lift fully and be able to follow the ground contour while plowing. 58 71 56 59 55 61 55 60 57 70 60 57 22 20 53 60 57 79 78 77 (7) 28. Attach Plow Markers (62) to moldboard using 5/16-18 x 1 Bolt (63), 5/16 Flatwasher (65) and 5/16-18 Locknut (64). 64 75 62 89 87 63
Mount Plow To Vehicle For Mounting and Dis-mounting instructional video s please visit www.youtube.com/meyerproducts A. Pull vehicle into plow assembly andpushplowassemblyforwardan inch or two. E. Remove crankstand from a-frame. B. Twist handles on both sides to engage spring loaded pins. F. Attach crankstand to lift frame. C. Push back on lift frame until both pins spring thru mount on vehicle. D. Adjust crankstand until it is no longer in contact with the ground. G. Remove weather cover on male end and connect one piece electrical plug. The spring loaded cover will lock one piece plug. Meyer Products assumes no responsibility for installations not made in accordance with these instructions. (8)
Dis-Mount Plow From Vehicle For Mounting and Dis-mounting instructional video s please visit www.youtube.com/meyerproducts A.Pressdownbuttonuntilfloatlight turns blue. E. Adjust crankstand until crankstand comes into contact with the ground and then turn 1 to 2 revolutions. B. Push lift arm down until there is slack in the chain. F.Whileslightlypushingtheliftframetowardsvehiclepullhandlesoneithersidetodisengage pins then twist until the leg locks the pin in the open position. C. Remove crankstand from lift frame. G.Disconnectonepieceelectrical plug and install weather cover on male end. D. Attach crankstand to a-frame H. Back vehicle away from plow assembly. Meyer Products assumes no responsibility for installations not made in accordance with these instructions. (9)
PRE-DELIVERY INSPECTION Vehicle Make: Vehicle Year: Vehicle FGAWR: Vehicle Model: Vehicle VIN#: Installing Company: Mounting Type: Plow Type: EZ Plus 7.5 Hydraulic Serial Number: Moldboard Serial Number: All bolts torqued to specification Suspension interference Clevis height Clevis height in inches Diode Installed Trip springs adjusted Lift Chain Adjusted Check for hydraulic fluid leaks 11-1/4" Hydraulic fluid Level Dielectric grease applied to ALL electrical connection All wires/modules secured Plow Stops Adjusted (plow cannot bump hyd. unit) Controller Operation Controller Turns Off when vehicle shut off Plow Operation Up Plow Operation Left & Right Plow Operation Vee, Scoop Left & Right Wing In & Out Plow Operation Down Plow Drop Speed Adjusted Plow Light Blinker Left & Right Operation Plow Light Low & High Beam Operation Plow Lights Adjusted Plow Mount/Dismount reviewed with Customer Plow Operation reviewed with Customer HFP (Hands Free Plowing) reviewed with Customer Warranty/Registration/Owners Manual reviewed with Customer Comments: Inspected By: W.O.# Date: Customer Signature: Please see your owner s manual for Pre-Season, Post-Season and general maintenance. V-71 unit serial number is under the cover attached to the hydraulic unit. Serial Number Decal Locations Moldboard serial number is attached to the back of the moldboard. (10)
Please visit http://www.meyerproducts.com/plows/lotpro.aspx for a complete listing of accessories CUTTING EDGE KITS DEFLECTOR kits L t Pro Moldboard and A CURB SNOW CENTER CENTER PART NO. DESCRIPTION Steel Rubber Urethane Molded Rubber Poly GUARDS SHOES EDGE EDGE 51200 SV LD 7.5 STEEL 09112* 08247 09333 N/A 13274 N/A N/A 09214 N/A N/A *Included with moldboard Super V LD Moldboard Accessories POLY STEEL Controllers and Controller Accessories 22869X Pistol Grip Controller 22799 Joy Stick Cradle Mount 22798 Pistol Grip Cradle Mount 22815 45-Degree Cradle Adapter 22801 (10 ) 22844 (20 ) Floor Mount Mounting Accessories 16529 Meyer Winch Cradle 08300 Brush Guard Optional Light Guards 16536 ( 99-07 Ford) 16537 ( 99 + Chevy) 16539 ( 99 + Dodge) 2016 Printed in the U.S.A. (11) Meyer Products LLC 18513 Euclid Ave. Cleveland, Ohio 44112-1084 Phone 216-486-1313 www.meyerproducts.com email info@meyerproducts.com