Armaturen GmbH Armaturen, Rohre, Sonderteile aus Edelstahl Fittings, pipes, special parts of stainless steel Operating Instructions KV-SS KV-ZF M & S Armaturen GmbH Carl Benz Str.2 D-75057 Kürnbach Germany fon: +49(0) 7258 93 05 0 fax: +49(0) 7258 93 05 29 EMail: info@ms-armaturen-kuernbach.de Internet: www.ms-armaturen-kuernbach.de Rev.0 / 23.11.2012 Seite 1 von 17 BA_KV_EN_neu.doc
Copyright M&S Armaturen GmbH It is forbidden to reproduce, copy or distribute this document or parts thereof without written permission from the company M&S Armaturen GmbH. 1 Table of contents Chapter...Page 1 Table of contents... 2 2 Safety information... 3 3 Sectional drawings... 4 4 4 Use and functional principle... 6 5 Transport and storage... 8 6 Installation / dismantling / mounting... 9 7 Maintenance / servicing... 14 8 Cleaning... 14 9 Materials and surface... 15 10 Dimensions... 16 Rev.0 / 23.11.2012 Page 2 of 17 BA_KV_EN_neu.doc
2 Safety information Safety information in the operating instructions Hazard warnings Hazard warnings are marked with the symbol shown on the left and surrounded by a frame. Information Descriptions to which special attention must be paid are marked with the symbol shown on the left and surrounded by a frame. 2.1 Proper use The M&S ball valves are designed for the described purpose. Any other use is deemed improper. M&S will not be liable for any damage resulting from improper use; the operator bears the sole risk in this case. Preconditions for fully functional safe operation of the valve are the correct transport and storage and also correct installation and assembly. Proper use also includes compliance with the operating, maintenance and servicing conditions. Unauthorised modifications that impair the safety of the valve are not permitted. Only use original spare parts and accessories approved by the manufacturer. 2.2 Personnel The operating and maintenance staff must be qualified accordingly. They must be briefed separately about potential hazards and must know and observe the safety information in the operating instructions. 2.3 General regulations The user has a duty to only operate the valve when it is fully functional. In addition to the operating instructions, the following also needs to be observed: Relevant accident prevention regulations Generally recognised safety rules Internal company work and safety regulations Rev.0 / 23.11.2012 Page 3 of 17 BA_KV_EN_neu.doc
3 Sectional drawings Sectional drawing KV-SS Fig. 1 Cross-section of a ball valve (for dimensions, see chapter 10) Tab. 1 Parts list ball valve Pos. Name Pos. Name 1 Flange, long 8 O-ring 2 Flange, short 9 O-ring 3 Switching ball 10 O-ring 4 Ball seal 11 O-ring 5 Bush 12 Hexagon screw 6 Operating shaft 13 Hex nut 7 Guide socket Rev.0 / 23.11.2012 Page 4 of 17 BA_KV_EN_neu.doc
Sectional drawing KV-ZF Fig. 2 Cross-section of a ball valve (for dimensions, see chapter 10) Tab. 2 Parts list ball valve Pos. Name Pos. Name 1 Flange, long 9 O-ring 2 Flange, short 10 O-ring 3 Switching ball 11 O-ring 4 Ball seal 12 Hexagon screw 5 Bush 13 Hex nut 6 Operating shaft 19 Flange 7 Guide socket 20 O-ring 8 O-ring 21 Hexagon screw Rev.0 / 23.11.2012 Page 5 of 17 BA_KV_EN_neu.doc
4 Use and functional principle The ball valve can be fitted everywhere; in pipes, apparatus, tanks and vessels used in the food and drink industry and in the pharmaceutical and chemical industries. Everywhere where a flow and shut off is necessary For fibrous or lumpy transported materials For lines with inspection gauges The valve is opened or closed via the manual actuator or a pneumatic drive (air/air or air/spring). As standard, the ball valve has welded ends with pipe connections that conform to DIN 11851 and DIN 11864. Rev.0 / 23.11.2012 Page 6 of 17 BA_KV_EN_neu.doc
KV-SS Pos. Name Pos. Name 14 Manual actuator 15 Switch cam 16 Retainer bracket for the drive 17 Hexagon screw 18 Pneumatic drive L/L or L/F KV-ZF Pos. Name Pos. Name 14 Manual actuator 15 Switch cam 16 Retainer bracket for the drive 18 Pneumatic drive L/L or L/F Rev.0 / 23.11.2012 Page 7 of 17 BA_KV_EN_neu.doc
5 Transport and storage On receiving the valve, check if the order and delivery correspond. Check that the delivery is complete and undamaged. Visible external transport damage and/or missing packaging units must be noted immediately on the waybill for the transportation company. The recipient must take recourse against the transportation company and inform M&S Armaturen GmbH accordingly. Notification of transport damage that was not recognised immediately must be sent to the transportation company within 6 days. Any damage claims made later will be borne by the recipient. 5.1 Transport The packaging units may only be transported using suitable lifting equipment and slings. Observe the symbols attached to the packaging. Transport the valve carefully to prevent damage caused by impacts or negligent loading or unloading. Rev.0 / 23.11.2012 Page 8 of 17 BA_KV_EN_neu.doc
6 Installation / dismantling / mounting Before carrying out any maintenance work, the pipe system in which the valve is positioned must be depressurised and emptied of any fluids! For safe maintenance of the valve, observe the assembly instructions (chap. 6). 6.1 Installation Please observe the respective national regulations and provisions. The valve must be installed into the pipe system without any tension. The valve may only be mounted when depressurised. Only mount when cool and cleaned. Ball valves need to be completely dismantled before being welded in (see chapter Dismantling). All parts need to be removed from the valve. The welding work must be carried out when the valve is partially mounted without the drive, seals or ball. During welding, ensure that no external deformation stress is transferred onto the disk valve. The subsequent assembly work may only be carried out when the valve is cool and clean. 6.2 Dismantling The valve may only be dismantled when depressurised. Rev.0 / 23.11.2012 Page 9 of 17 BA_KV_EN_neu.doc
KV-SS KV-ZF 6.2.1 Dismantling the pneumatic drive Unscrew and remove the screws KV-SS (17); KV-ZF (21) and nuts (13) Completely remove the pneumatic drive (18) and the bracket (16) from the valve Remove the bracket (16) Remove the switch cam (15) Rev.0 / 23.11.2012 Page 10 of 17 BA_KV_EN_neu.doc
KV-SS KV-ZF 6.2.2 Dismantling the manual actuator Remove the plug (14.1) Pull the manual lever (14.3) from the manual actuator (14) and then unscrew the exposed socket screw (14.2) with an Allen key Completely remove the manual actuator (14) Rev.0 / 23.11.2012 Page 11 of 17 BA_KV_EN_neu.doc
6.2.3 Dismantling Ball valve- SS Close the ball valve Unscrew and remove the screws (12) and nuts (13) Pull apart the long flange (1) and the short flange (2) Carefully remove the switching ball (3) Remove and dismantle the operating shaft (6), bush (5), guide socket (7) and O-ring (11) Exchange the O-ring (11) if damaged Remove the O-ring (8), exchange if damaged Remove the ball seal (4), exchange if damaged Remove the O-rings (10 and 9), exchange if damaged Rev.0 / 23.11.2012 Page 12 of 17 BA_KV_EN_neu.doc
Ball valve- ZF Close the ball valve Unscrew and remove the screws (21) and nuts (13) carefully Remove the ball valve and O-ring (20) carefully Exchange the O-ring (20) if damaged Unscrew and remove the screws (21) and nuts (13) carefully Pull apart the long flange (1) and the short flange (2) Carefully remove the switching ball (3) Remove and dismantle the operating shaft (6), bush (5), guide socket (7) and O-ring (11) Exchange the O-ring (11) if damaged Remove the O-ring (8), exchange if damaged Remove the ball seal (4), exchange if damaged Remove the O-rings (10 and 9), exchange if damaged Rev.0 / 23.11.2012 Page 13 of 17 BA_KV_EN_neu.doc
6.3 Mounting The valve may only be dismantled when depressurised. During assembly, ensure that the seal is not damaged. Clean the installation spaces and running surfaces before installing. If necessary, replace the O-rings (8,9,10,11). Assemble the ball valve in reverse order to the dismantling process (see 6.2). Check the valve function. 7 Maintenance / servicing To guarantee a high level of operational safety of the ball valves, all wear parts should be replaced at defined intervals. The maintenance intervals are different depending on the application and should be defined by the user on the basis of sporadic checks. In the case of non-observance of these operating instructions or any modifications to the valve, all liability on the part of M&S Armaturen GmbH will lapse. Any other use or use above and beyond the intended purpose is deemed improper. M&S Armaturen GmbH will not be liable for any resulting damage. 8 Cleaning Observe the safety data sheets of the cleaning agent manufacturer! Only use cleaning agents that do not corrode stainless steel, elastomers or plastics. Carefully clean individual parts. Before taking samples, flush and sterilise the inside of the valve. Rev.0 / 23.11.2012 Page 14 of 17 BA_KV_EN_neu.doc
9 Materials and surface Material: Surface: AISI 316L (1.4404), special stainless steels on request Standard fine-turned Ra 1.6µm, electrolytic polishing on request, product range Ra 0.8µm Certificates: Works test certificate acc. to 2.2 in compliance with EN 10204 Acceptance test certificate acc. to 3.1 in compliance with EN 10204 Rev.0 / 23.11.2012 Page 15 of 17 BA_KV_EN_neu.doc
10 Dimensions KV SS d4 d3 d2 d1 l2 l1 DN d1 d2 d3 d4 I1 I2 Weight 25 26 29 92 70 62 223 3.900Kg PAMS0 32 40 38 41 110 70 86 232 4.870Kg 50 50 53 127 70 102 241 5.990Kg PAMS1 65 66 70 142 85 134 248 7.100Kg PAMS2 80 81 85 162 114 144 320 14.970Kg 100 100 104 200 114 190 339 23.200Kg Rev.0 / 23.11.2012 Page 16 of 17 BA_KV_EN_neu.doc
11 Dimensions KV ZF d3 d2 d1 I2 I1 DN d1 d2 d3 d4 I1 I2 Weight 25 26 29 92 70 108 223 4.700Kg PAMS0 32 40 38 41 110 70 129 231 6.760Kg 50 50 53 127 70 136 241 8.940Kg PAMS1 65 66 70 142 85 158 248 10.950Kg PAMS2 80 81 85 162 114 174 319 17.600Kg 100 100 104 200 114 195 339 24.360Kg Rev.0 / 23.11.2012 Page 17 of 17 BA_KV_EN_neu.doc