SERVICE PARTS MANUAL

SERVICE PARTS MANUAL SERIES SNOW PLOWS FOR PLOW SERIAL NUMBERS AFTER D00000 G00000 007 Sno-Way International 9700D

TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... POWER PACK FRAME... BLADES... HYDRAULIC SYSTEM - GRAVITY DOWN... 7 HYDRAULIC SYSTEM - DOWN PRESSURE... 8 HYDRAULIC POWER UNIT - GRAVITY DOWN SYSTEM... 9 HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM... NOTES... LIFT CYLINDER - GRAVITY DOWN SYSTEM... LIFT CYLINDER - DOWN PRESSURE SYSTEM... ANGLE CYLINDERS... POWER PACK WIRING... 7 CONTROL SYSTEM WIRING... 8 AUXILIARY LIGHTS... 9 NUMERICAL INDEX...

PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY. 90008 O-ring 9009 Elbow 98000 Capscrew, Hex.,/8"-NC x 7/8" 9

POWER PACK FRAME 7 8 9 0 8 8 8 0 9 0 0 7 9 8 7 7 70 8 0 8 7 0 7 8 9 9 0 0 9 7 8 0 9 7 0 8 0 9 7 9 7

POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY 9007 Cover, Series Pump... 970070 Decal, DP System... 97007 Decal, Gravity System... 970098 Decal, Mounting Instructions... 970087 Decal, Warning, Cover Removal... 9090 Light/Lift Bar, Quick-Attach... 9070 Assembly, Light/Lift Bar, Quick-Attach (includes items 8, 9, 0,,, ) (Serial Numbers before D08 and G00097, Order () lower hitch pins, item with item.)... 970000 Decal, Warning... 7 90887 End Cap, -/"... 8 90 Plate, Bearing, Polyethylene... 9 9078 Pin, Quick-Tatch - Upper Hitch Pin... 0 9800 E-Ring... 9070 Spring, SS... 9800 Pin, Roll, / x -/8" SS... Handle, Quick-Release (Available as Kit, Item 7)... 9800 E-Ring, 7/8"... 9800908 Pin, Cotter, /" x -/"... 0 9098 Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or before D08 and G0009)... 90998 Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or after D08 and G00097)... 7 9800908 Nut, Nylock, /8"-... 8 9088 Link, Lift... 9 98007 Nut, Jam, /"-... 0 980090 Nut, Nylock, /"-... 980090 Cap Screw, Hex, /"- x -/"... 98007 Washer, Hardened... 7 Spacer, Lift Bar (Available only in Kit) 909 Kit, Spacer (includes item 7, 8, two of item 9, 0,, and six of item ) 9088 Bellcrank... 980000 Cap Screw, Hex, /"- x "... 9800 Pin, Cotter, /" x "... 7 9089 Cylinder, Lift, Gravity Down... 9089 Cylinder, Lift, Down Pressure... 8 9800997 Cap Screw, Hex /8"- x "... 9 9078 Clamp, Cylinder Lock, Gravity Down... 90779 Clamp, Cylinder Lock, Down Pressure... 0 Clamp, Cylinder Lock, Gravity Down... Clamp, Cylinder Lock, Down Pressure... Pin, Wire Lock... 90987 Spacer, Stand... 9800 Pin, Clevis, /8" x -/"... 98009 Cap Screw, Hex, /"- x "... 970000 Decal, Patent... 9800907 Cap Screw, Hex, /"-0 x "... 7 9800 Washer, Flat, /"... 8 9089 Clamp, Tube... 9 907 Jackstand Assembly, / Series... 0 9077 Kit, Jackstand Hardware (includes one ea. items,,,, two item )... 980090 Washer, /8"... Spring, Latch... Pin, Latch... Roll Pin, /" x 7/8"... Cam, Jackstand... 9098 Jackstand... 7 9800 Pin, Clevis, /" x -/8"... 8 970087 Decal, Warning, Pinch Point... 9 98009009 Nut, Hex Nylock, /8"-... 0 9800 Nut, Nylock, /"-0... 970000 Decal, Warning... 909 Cylinder, Angle, " (see Page for parts breakdown)... 907 A-Frame, Series... 9800 Cap Screw, Hex, /"-0 x -/"...

90770 Spacer, Swing Cylinder... 908877 End Cap, x -/"... 7 98000 Cap Screw, Hex, /"-0 x -/"... 8 Cushion/Stop, Blade Trip, Series... 9 9088 Kit, Stop, Blade Trip,... 0 909 Frame, Swing, Series... 9800900 Washer, Flat, /"... 98000 Pin, Clevis, /" x -/8"... 98009078 Nut, Hex, /8"-... 9078 Eye Bolt, /8"- x "... 90889 Spring, Trip... 9090 Platform, Pump... 7 9800 Cap Screw, Hex, /"-0 x "... 8 98097 Screw, Flange Head, Self-Tapping, /" x "... 9 98090 Washer, Flat, /"... 70 980090 Cap Screw, Hex, /8"- x "... 7 9800 Nut, Hex, /"-0... 7 99009 Kit, Cam Handle (includes item 8,, and )...

BLADES 9 8 7 8 0 9 ITEM PART NO. DESCRIPTION QTY 909 Kit, Guide, Blade (includes Guides and Mounting Hardware)... Frame, 7"... Frame, 80"... Frame, 90"... 970008 Decal, Warning... 90779 Kit, Skin, Polycarbonate, 7" (includes Sno-Way Decal)... 90779 Kit, Skin, Polycarbonate, 80" (includes Sno-Way Decal)... 90779 Kit, Skin, Polycarbonate, 90" (includes Sno-Way Decal)... 97009 Decal, Sno-Way (used with Polycarbonate Blade)... 90779 Kit, Wearstrip, Steel, 7"... 907797 Kit, Wearstrip, Steel, 80"... 907798 Kit, Wearstrip, Steel, 90"... 7 98009009 Nut, Hex., Nylock, /8 -...9 8 980090 Bolt, Carriage, Gr., /8 - x -/...9 9 9080 Kit, Wearstrip, Poly, 7"... 9080 Kit, Wearstrip, Poly, 80"... 9080 Kit, Wearstrip, Poly, 90"... 0 98009008 Washer, Lock, /8"...9 98009077 Nut, Hex, /8"-...9 9009 Assembly, Shoe... Shoe, Cast, /" Shaft... 980097 Washer, Flat, 7/8"... 980099 Pin, Lynch, / x -9/... 990090 Kit, Deflector, Curled (all blades, includes Hardware)... 7 907 Hardware Kit, Curled Deflector... 8 9900788* Kit, Shoe (includes () item )... 9 907 Brkt., Shoe,... * NOT SHOWN

HYDRAULIC SYSTEM GRAVITY DOWN 7 ITEM PART NO. DESCRIPTION QTY 907 Power Unit, Gravity, (see Page 8 for parts breakdown)... 9009 Hose, Hydraulic, 8-/"... 90000 Fitting, Elbow, 90 Degree... 90070 Hose, Hydraulic, 7-/"... 9007 Hose, Hydraulic, "... 9800 Capscrew, Hex Head, /"-8 x -/"... 7 980090 Nylock, Hex Head, /"-8... 7

HYDRAULIC SYSTEM DOWN PRESSURE 7 ITEM PART NO. DESCRIPTION QTY 907 Power Unit, DP, (see Page 0 for parts breakdown)... 9009 Hose, Hydraulic, 8-/"... 90000 Fitting, Elbow, 90 Degree... 90070 Hose, Hydraulic, 7-/"... 9007 Hose, Hydraulic, "... 9800 Capscrew, Hex Head, /"-8 x -/"... 7 980090 Nylock, Hex Head, /"-8... 8

9 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM 7 8 9 0 0 0 7 8 9 0 7 0 9 8 0 B C D A

HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY Valve Assembly... 907 Valve, Check... 907 Nut, Coil Retaining... Valve, 0V DC (Red Coil) - Use part 908... 908 Valve, -Way, 0V DC (Black Coil)... Cartridge (Red Coil) - Use part 908... 908 Cartridge, -Way (Black Coil)... 907 Coil, 0V DC (Red)... 908 Coil, 0V DC (Black)... 7 Valve, 0V DC (Red Coil) - Use part 908... 908 Valve, -Way, 0V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part 908... 908 Cartridge, -Way (Blue Coil)... 9 907 Screw... 0 90 Fitting, Plug... 90 Fitting, Orifice... 9087 Kit, Orifice (to adjust drop rate)... 900 Screen, Inline... 90 Spring, Retaining... 90 Valve, Relief, Cross Over... 9080 Motor, V DC... Bearing, Motor Base... 7 90 Base Assembly, Pump... 8 907 Seal, Shaft... 9 90 O-Ring... 0 90 Parts Kit, Relief Valve... 90 O-Ring... 90 O-Ring... 90780 Pump Assembly... Screw, Socket Head Cap... 909 Tube, Return... 90 Tube, Suction... 7 90 Filter, Suction... 8 90 Reservoir... 9 90 Filler Cap... 0 90 Clamp... 908 Filter, Return... 9080 Brush, Replacement Kit... 97 Coil, 0V DC (Blue Coil)... 0

HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM 9 0 7 8 7 A D E F C B 7 7 8 7 8 7 0 7 8 9 0 9 0 8 7

HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM ITEM PART NO. DESCRIPTION QTY Valve Assembly... 907 Valve, Check... 907 Nut, Coil Retaining... Valve, 0V DC (Red Coil) - Use part 908... 908 Valve, -Way, 0V DC (Black Coil)... Cartridge (Red Coil) - Use part 908... 908 Cartridge, -Way (Black Coil)... 907 Coil, 0V DC (Red)... 908 Coil, 0V DC (Black)... 7 Valve, 0V DC (Red Coil) - Use part 908... 908 Valve, -Way, 0V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part 908... 908 Cartridge, -Way (Blue Coil)... 9 907 Screw... 0 908 Valve, Check... 90 Valve, Relief, Down Pressure (0-00 psi)... 900 Screen, Inline... 90 Spring, Retaining... 900 Fitting, Plug... 90 Fitting, Plug... 90 Fitting, Orifice... 9087 Kit, Orifice (to adjust drop rate)... 7 90 Valve, Relief, Crossover (000 psi)... 8 9097 Switch, Pressure ( psi)... 9 9080 Motor, V DC... 0 Bearing, Motor Base... 90 Base Assembly, Pump... 90 Parts Kit, Relief Valve... 90 O-Ring... 90 O-Ring... 90 O-Ring... 907 Seal, Shaft... 7 90780 Pump Assembly... 8 Screw, Socket Head Cap... 9 90 Tube, Suction... 0 90 Filter... 90 Reservoir... 90 Filler Cap... 90 Clamp... 909 Tube, Return... 908 Filter, Return... 9080 Brush Replacement Kit... 7 97 Coil, 0V DC (Blue Coil)...

NOTES

LIFT CYLINDER GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY 9089 Cylinder, Lift, (Single Action)... 90780 Kit, Lift Cylinder Seal... O-Ring... Seal, Rod... Ring, Guide... Seal, Wiper... 907807 Gland Nut...

LIFT CYLINDER DOWN PRESSURE SYSTEM ITEM PART NO. DESCRIPTION QTY 9089 Cylinder, Lift, -/ (Double Action)... 907808 Kit, Seal, For -/" Cylinder... 907809 Nut, Gland, For -/" Cylinder...

ANGLE CYLINDERS ITEM PART NO. DESCRIPTION QTY 909 Cylinder, Swing, " (future use will replace 9089)... 90780 Kit, Seal, Swing Cylinder (for current cylinder)... O-ring... Seal, Rod... Ring, Guide, "... Seal, Wiper... 97 Kit, Seal, Swing Cylinder (for future use with 909)... O-ring... Seal, Rod... Seal, Wiper... Ring, Guide... 9078 Nut, Gland, Swing Cylinder (for current cylinder)... 97 Nut, Gland, Swing Cylinder (for future use with 909)...

POWER PACK WIRING 8 9 0 7 ITEM PART NO. DESCRIPTION QTY 90 Harness, Battery Power... 900 Harness, Plow Power... 907 Harness, Solenoid - HT Series... 907 Bag Power Harness Parts... 909 Fuse Holder... 909 Fuse, 0 Amp... 7 9089 Cable, Power... 8 9008 Cap, Protective... 9 9007 Strap, Tie Plastic... 0 980007 Screw, Self Tapping, #0- x "... 98009 Capscrew, Hex, /"-0 x 7/8"... 9800 Washer, Flat, /"... 90008 Switch, Solenoid... 908 Grommet, /8" ID... 9800 Nut, Hex Head Nylock, /"-0... 7

CONTROL SYSTEM WIRING 9 8 0 7 8 9 0 7 ITEM PART NO. DESCRIPTION QTY 9008 Module, Wired Control... 9077 Module, Wireless Control... 9087 Harness Repair Kit... 90709 Clamp, Cable... 908 Connector, Plug... 9070 Contact, Signal Socket... 90 Harness, Solenoids - Gravity Down... 9087 Harness, Solenoids - Down Pressure... 7 9008 Bag, Harness Controls... 8 9000 Cap, Screw-On... 9 908 Cap, /... 0 9089 Grommet, /" ID... 9007 Strap, Plastic Tie... 900 Harness, Vehicle... 90 Contact, Signal Pin... 9070 Connector, Receptacle, Flanged... 909 Boot, Cable... 900 Grip, Cable... 7 90708 Connector, Plug, Unsealed... 8 907 Controller Assembly, Wired... 907 Controller Assembly, Wireless... 9 907 Touch Pad, Straight Blade... 0 9099 Housing, Controller, Complete... 907 Connector, Receptacle... 90 Coupling Ring... 9078 Controller, Joystick, Str, Wired (not shown)... 907 Controller, Joystick, Str, Wireless (not shown)... 90 Insertion Tool for Circular Connectors (not shown)... 900 Extraction Tool for Circular Connectors (not shown)... 90877 Kit, Connector Repair (not shown) (includes: () #, () #, () #, () #, () #, () #, () #, () #7, () #, () #, () #... 8

AUXILIARY LIGHTS Supplied With Lamp 7 Supplied With Lamp 9 8 0 9 0 7 9 8 9

AUXILIARY LIGHTS ITEM PART NO. DESCRIPTION QTY 90789 Kit, Lamp, EIS... 90000 Flasher... 90798 Light, Assembly, RH, EIS... 90798 Harness, Plow Light, RH, EIS... 900 Lamp, Sealed Beam... 90798 Harness, Plow Light, LH, EIS... 7 90798 Light, Assembly, LH, EIS... 8 909 Gasket, Turn Signal... 9 90000 Lamp, Park &Turn... 0 909 Lens, Turn Signal... 90789 Harness, Wiring, Main Light, EIS*... 90800 Assy., Light Bar... 98009009 Nut, Hex., Nylock, /8"-... 0 970088 Decal, Sno-Way... 980090 Capscrew, Hex., /8"- x "... 0 9000 Clip, Rosebud... 7 90988 Support, LH, 9 Series... 8 9070 Assembly, Light/Lift Bar, Quick-Attach... 9 980090 Washer, Flat, /8"... 0 90989 Support, RH, 9 Series... 908 Connector, Male... 9087 Connector, Female... 90800 Clip, Secondary Lock... * NOTE: Adapter required. See Application Guide 0

NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 9009 9007 7 9 8 90008 7 90000 0 90000 0 9 90000 7 8 9000 0 900 0 907 7 9089 8 9097 8 9078 9089 7 7 90 7 900 7 9089 8 0 9008 8 7 9008 7 8 9008 8 900 8 90 8 907 7 90 0 0 90 0 7 90 0 0 907 0 9 9 908 900 0 90 0 8 90 0 7 90 0 9 90 0 7 0 90 0 9 909 0 900 0 90 0 90 907 7 907 0 907 0 9078 9 908 7 908 8 9 9099 8 0 9000 8 8 90 0 0 90 0 9 90 0 90 0 907 0 8 908 0 90 8 9070 8 900 8 90 8 907 8 908 8 909 8 900 8 90 0 9087 8 90708 8 7 90709 9070 8 8 90877 9009 8 7 8 90070 7 8 9007 7 8 9007 907 0 909 0 907 8 90 8 909 0 0 909 0 8 909 9080 0 9 9080 0 9088 9088 8 90889 9089 7 9089 7 9090 9098 9098 90987 90988 0 7 90989 0 0 9078 9 9070 907 8 8 907 8 8 907 8 9 9078 8 907 9 907 907 7 907 8 907 9 9070 0 8 90770 9077 0 9077 8 90779 9 90779 90779 90779 90779 907797 907798 90780 0 7 90780 907807 907808 907809 90780 9078 90789 0 90789 0 90798 0 7 90798 0 90798 0 90798 0 9080 9 9080 9

NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 9080 9 90800 0 908 0 9087 0 9087 8 908 0 908 0 908 0 8 8 9088 9 908 0 908 0 7 7 90800 0 9087 0 90887 7 908877 9090 909 7 909 7 90998 909 90 8 909 97 0 7 97 97 970000 970000 970008 970000 970070 97007 970087 8 970088 0 97009 970098 970087 98009008 0 98009009 9 7 0 980090 0 980090 70 0 9800907 9800900 980090 0 9 9800908 7 980090 8 98009077 98009078 9800908 98009 980097 980090 7 7 8 7 980099 9800997 8 98097 8 98090 9 980000 980007 7 0 98007 9 98007 9800 9800 7 7 9800 0 7 9800 7 8 9800 7 9800 0 9800 98000 9800 7 9800 7 9800 9800 98000 7 9800 98009 7 990090 9900788 8 99009 7

SNO-WAY INTERNATIONAL, INC. Hartford, WI 07 USA Website: www.snoway.com 007 Sno-Way International