PPG Tank Linings Tank Storage Solutions Guide
Reliable Solutions for the Petrochemical Industry PPG is dedicated to the development, manufacture and supply of coatings to meet the challenging needs of the petrochemical industry. We have an excellent protective coatings range featuring outstanding tank linings, exterior tank coatings, rapid recoat epoxy primers and durable quick dry finishes, providing a world-class offering of solutions through our PPG HPC, AMERCOAT and SIGMA COATINGS brands. In addition, many of our coatings have been tested by thirdparty authorities according to the latest industry standards and are compliant to ISO 12944 and NORSOK M501. PPG s proven, trusted and tested products are employed in a broad range of petrochemical applications worldwide. Tank Linings PPG Protective & Marine Coatings offer both highsolids and 100% solids linings. They are characterized by their durability, application flexibility and chemical resistance. You are not restricted to plural equipment, as our 100% solids coatings have the longest pot-life in the industry. This reduces the need for complicated equipment and allows the ability to choose the equipment that best fits your needs. Single coat coverage and fast dry formulations mean rapid turnaround. Steel Tanks Our products withstand aggressive environments to protect both interior and exterior tank surfaces. In addition to out standing protection, our tough finishes give excellent aesthetics in a wide range of colors and have been designed to work well in fabrication environments where ease of use, dry time and productivity are critically important. Storage Facilities PPG is a leader in storage tank coatings, offering protection against corrosion to maintain tank investments. Our chemical resistant linings avoid product contamination for a wide range of chemicals used in drilling, crude oil, potable water, mud tanks and refined petroleum products. Fast Turnaround Our coatings are not only designed for outstanding durability but also for ease of use. This means they are easy to apply and have quick dry-to-handle times for increased produc tivity. These features remove the bottle neck and allow for faster tank turnaround. Our coating s rapid drying performance ensures high produc tivity rates in shop applied situations. Proven, Trusted and Tested Performance for Petrochemical Assets We have decades of international investment in product dev elopment and an established heritage in protective coatings technology. Our continuous innovation delivers market-leading, highly durable coating solutions that protect a wide range of installations in the petrochemical industry. PPG s experience, combined with advanced product tech nology, enables us to support and service all our customers requirements wherever they operate. B Power Plants Subheading
Tank Lining Solutions Application Products Open Pitting Corrosion (easy to fill) Omega Pitting Corrosion (difficult to fill) Level Uneven Surfaces Many Options Available Contact your local PMC representative for details. Crack Resistance/High Film Build AMERCOAT 133 Edge Retention AMERCOAT 133 AMERCOAT 240/240LT Low Temperature Cure AMERCOAT 240LT Rapid Return To Service Single or Plural Feed Application AMERCOAT 133 AMERCOAT 240/240LT 1
Tank Linings Guide Chemical Resistance (By Service Condition) Product Crude Refined Fuels Hydrocarbon Solvents Biodiesel Fuel Blends Ethanol Fuel Blends Chemicals Potable Water AMERCOAT 90HS AMERCOAT 91 AMERCOAT 133 AMERCOAT 240 AMERCOAT 240LT AMERCOAT 253 PHENGUARD 930 PHENGUARD 935 PHENGUARD 940 SIGMAGUARD CSF 650 194ºF (90ºC) 194ºF (90ºC) 194ºF (90ºC) 248ºF (120ºC) 248ºF (120ºC) 194ºF (90ºC) 0-100% 0-100% Up to E5 0-100% Up to E5 0-100% 0-100% 0-100% Up to E5 Resistance to material Some level of resistance to material Not resistant or no information available Tank Linings Guide 2 Tank Linings Guide
PPG Tank Lining Solutions Product VOC Volume Solids Mixing Ratio (on volume) Application Method Minimum Application Temperature Recoat Window at 68ºF (20ºC) Spark Test 68 F (20 C) Time to Service Recommended DFT AMERCOAT 90HS 2.7lbs/gal 323 g/l 64% 4:1 Single feed Min: 8 hrs Max: 7 24 hrs 7 4-6 mils/coat 100-150 μm/coat AMERCOAT 91 3.42lbs/gal 410 g/l 54% 7.3:1 Single feed Min: 20 hrs Max: 90 36 hrs 14 4-6 mils/coat 100-150 μm/coat AMERCOAT 133.6lbs/gal 72 g/l 98%* 4:1 Single or Min: 10 hrs Max: 30 18 hrs 7 6-12 mils/coat 150-300 μm/coat AMERCOAT 240 1.2lbs/gal 145 g/l 87% 4:1 Single or -7 C/20 F Min: 5 hrs Max: 6 months 48 hrs 21 4-12 mils/coat 100-300μm/coat AMERCOAT 240LT 1.6lbs/gal 192 g/l 82% 4:1 Single or -7 C/20 F Min: 4 hrs Max: 14 36 hrs 14 4-12 mils/coat 100-300μm/coat AMERCOAT 253 1.67lbs/gal 200 g/l 72% 4:1 Single feed Min: 10 hrs Max: 5 36 hrs 14 5-6 mils/coat 125-150 μm/coat.81lbs/gal 97 g/l 98%* 4:1 Plural feed 0 C/32 F Min: 6 hrs Max: 28 9 hrs 24 hrs 12-40 mils/coat 300-1000 μm/coat 1.2lbs/gal 142 g/l 100%* 4:1 Single or 5 C/41 F Min: 24 hrs Max: 2 months 24 hrs 5 12-24 mils/coat 300-600 μm/coat 1.1lbs/gal 131 g/l 100%* 4:1 Single or Min: 24 hrs Max: 2 months 24 hrs 6 12-24 mils/coat 300-600 μm/coat PHENGUARD 930 PHENGUARD 935 PHENGUARD 940 2.6lbs/gal 315 g/l 66% 88:12 Single feed Min: 36 hrs Max: 21 36 hrs 10 4 mils/coat 100 μm/coat SIGMAGUARD CSF 650 1.2lbs/gal 143 g/l 100%* 4:1 Single or 5 C/41 F Min: 34 hrs Max: 20 18 hrs 5 12-24 mils/coat 300-600 μm/coat *Solvent Free 3
Featured Tank Linings AMERCOAT 91 Amercoat 91 provides excellent protection to prepared steel and concrete exposed to chemical immersion, splash, spillage and fumes. This product is used as a high perfor mance tank lining for storage tanks in the chemical and petrochemical industries. Amercoat 91 has excellent resistance to continuous and alternating service for a wide range of chemicals, solvents, caustics, crude and fuel oils, as well as neutral, alkaline and nonoxidizing salt solutions in water. AMERCOAT 240 Amine epoxy coating; excellent for tank linings and edge retention Amercoat 240 is a surface tolerant, direct-to-metal amine epoxy with excellent wetting and edge covering characteristics. Providing exceptional corrosion protection in salt and fresh water immersion and corrosive chemical environments, Amercoat 240 is applied down to 40 F (4 C) and cures down to 32 F (0 C), building up to 12 mils. Amercoat 240 is a low-voc product with excellent adhesion to tight rust. AMERCOAT 240LT Amine epoxy for low temperature applications Amercoat 240LT is a formula specifically designed for winter application in cold weather regions. Amercoat 240LT can be applied down to 20 F (-6 C), and it cures down to 0 F (-18 C) without additives or alternate curing agents. AMERCOAT 253 Novolac epoxy tank lining Amercoat 253 has exceptional resistance to a wide range of chemicals and solvents. This is an ideal product for oil and gas applications for its ease of use and resistance to petro chemicals, including ethanol. Amercoat 253 provides excellent resistance to crude oil and high levels of hydrogen sulfide, is easy to clean, and is available in light or contrasting colors for better visibility. This high-volume solids product does not require baking to cure and has decades of reliable and proven performance. A pure novolac for outstanding resistance to a wide range of chemicals, solvents and refined fuels The NOVAGUARD 810 product is a solvent-free, singlecoat, rapid-cure Novolac epoxy tank lining. Just one coat is required to provide protection for storage tanks holding crude oil, aliphatic petroleum products, gasoline blends (E5 max), biodiesel (B5 B100), solvents and some select chemicals. Crude oil can be stored up to 194ºF (90ºC) with this tank lining. This solvent-free product minimizes application hazards, and is ideally suited for the lining of new tanks and the reliable refurbishment of old tanks. In addition, the smooth, light-colored finish enables easier cleaning and inspection. Solvent-free novolac epoxy tank lining for petrochemical storage The unique NOVAGUARD 840 tank lining combines the superior chemical resistance of novolac epoxy chemistry with the advantages provided by solvent-free products. Its wide chemical resistance permits the storage of crude oil up to a maximum temperature of 248 F (120 C), petrochemicals, solvents and refined fuels. The NOVAGUARD 840 coating can be applied as a one or two-coat system with a total dry-film thickness as low as 300 microns (12 mils) per coat. Application is direct to steel or over an approved primer and generally by heavy-duty, single-feed equipment. Roller application can be used for stripe coating. The coating is versatile and may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refur bishment of aged tanks. Solvent-free novolac epoxy tank and pipeline coating for biofuels The NOVAGUARD 890 coating has been specially developed to provide optimal resistance to new, aggressive fuel mixtures, such as biodiesel (B5 to higher grades) and gasoline/ ethanol blends ranging from 5% ethanol (E5) to 100% ethanol (E100). Its broad chemical resistance permits the storage of 100% ethanol and crude oil up to a maximum temperature of 248 F (120 C), as well as a wide range of petrochemicals and solvents. The NOVAGUARD 890 coating is easily sprayed by heavy-duty, single-feed equipment as a one-coat system applied directly to blastcleaned steel or over an approved holding primer. This versatile coating can be used in new construction or may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refurbishment. 4 Featured Tank Linings
PPG Tank Lining Solutions Product Description End Uses % Volume Solids AMERCOAT 90HS Epoxy-phenolic Prepared steel and concrete exposed to splash, spillage, fumes (chemical/weather). Tank lining for potable water to 140 F (60 C), solvents, crude and fuel oils, alkaline and non-oxidizing salts. (See chemical resistance list). 64% AMERCOAT 91 Epoxy novolac tank lining Used as a high-performance tank lining for road tankers and storage tanks in the chemical and petrochemical industries. Excellent protection for prepared steel and concrete exposed to chemical immersion, splash, spillage, and fumes. 54% AMERCOAT 133 Solvent free cycloaliphatic amine lining A solvent-free cycloaliphatic amine tank lining. Excellent chemical, solvent, and water immersion resistance. Qualified for ANSI/NSF standard 61 potable water for tanks, pipes, valves, and fittings. Also AWWA C210-98, AWWA D102-06 and MIL- PRF-23236 (D) Type VII, Class 5, 7 and 9 Grade C approved. 98%* AMERCOAT 240/AMERCOAT 240LT Amine epoxy High solids, low VOC epoxy coating resistance to crude oil up to 140 F (60 C) & aliphatic petroleum. Abrasion resistant coating cures down to 32 F (0 C). Amercoat 240LT can be applied down to 20 F (-6 C) and cures down to 0 F (-18 C). Apply up to 12 mils in one coat with 70% edge retention. 87% AMERCOAT 253 Novolac epoxy tank lining Amercoat 253 has exceptional resistance to a wide range of chemicals and solvents. Amercoat 253 provides excellent resistance to ethanol, crude oil and high levels of hydrogen sulfide. 72% Solvent-free novolac epoxy coating Rapid cure and return to service Novolac epoxy coating. Resistance to crude oil up to 194ºF (90ºC) and a wide range of chemicals and solvents. 98%* Solvent-free amine cured novolac epoxy coating Resistance to crude oil up to 248 F (120 C), with outstanding resistance to a wide range of fuels, chemicals, solvents and refined products. Can easily be applied with an pump due to a one-hour pot life at 77 F (25 C). Excellent pit filling properties. 100%* Solvent-free amine cured novolac epoxy coating Resistance to crude oil up to 248 F (120 C), with outstanding resistance to 100% ethanol, biodiesel and a wide range of chemicals. Can easily be applied with an pump due to a one-hour pot life at 77 F (25 C). 100%* PHENGUARD 930 PHENGUARD 935 PHENGUARD 940 Amine adduct cured novolac epoxy coating Resistance to an exceptionally wide range of chemicals and refined products, including methanol, ethyelene dichloride (EDC) and fatty acids, with decades of performance and protection track records. 66% SIGMAGUARD CSF 650 Solvent-free amine cured epoxy coating Resistance to crude oil up to, aliphatic petroleum storage with excellent pit filling properties. Can easily be applied with an pump due to a one-hour pot life at 77 F (25 C). 100%* *Solvent Free 5
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