Look n P R E S S - F I 0 Hattersley Press-Fit Valves
o F urther T V L V E S Hattersley Press-Fit Valves 02
D Hattersley has designed a dedicated core range of Press-Fit valves, which are quickly and easily installed onto pipework using proven Geberit Mapress technology. Without compromising on reliability, a clean pressed joint is simpler and quicker to make than traditional soldered or threaded connections. E D I C H T T E T E R S D S L E P R E S S - F I T V L V E S Press-Fit Valves Maximum Performance Benefits O L Y U I T S N O Pre-assembled & Fewer Joints Valves come already fitted with Geberit Mapress connectors so there is just one integral unit. For the fitter, the benefits are huge; the number of joints to make on-site is dramatically reduced and the performance, exact dimensions & tolerances of the Press-Fit Valve are known in advance. This is ideal for pre-fabricators who can pre-cut pipework with confidence. Thoroughly Tested Each Press-Fit valve undergoes the standard 6 bar air underwater test. Hattersley also used bend and vibration tests to EN and DVGW respectively during development to test the integrity of the fitting. n Outstanding Pedigree Hattersley and Geberit have been trading for nearly 00 years and bring together their expertise in creating innovative, quality products and solutions that have been used by specifiers, consultants and contractors around the world. Designed for the Perfect Fit Whilst the valves still incorporate the same features & benefits as the trusted Hattersley project valve range, both the fittings and valves have redesigned parallel connecting threads to ISO 228- - an industry first! Just as important, the connectors have no effect on the performance characteristics and flow rates of the valves. Geberit Mapress Technology - Peace of Mind ll Press-Fit Valves come with a unique white end cap, which has a size indicator, and ensures that the product is protected from any ingress of material prior to installation. In addition, innovative white foil indicators which surround the pressing contours of the connectors are designed to fall off after pressing with a Press-Fit Tool. This enables unpressed joints to be clearly visible before the pressure test. s a further safety enhancement, Press-Fit valves feature defined leak paths, which if unpressed, will cause controlled leakage and be immediately identified during initial testing. pplication - dapting to Variety Designed for both new-build and refurbishment projects, Press-Fit valves can be installed on a variety of pipe materials. In addition to any brand of copper tubing conforming to BS EN 057 R220 soft copper (2-22mm), R250 semi-hard coppper (2-28mm) and R290 hard copper (2-08mm), the valves can also be pressed onto Geberit Mapress Stainless and Carbon Steel. The Core Range Hattersley Press-Fit Valves are available in sizes up to 2 for Ball Valves, Balancing Valves, Check Valves and Strainers. 0 Hattersley Press-Fit Valves
unique end cap has a size indicator and ensures the product is protected from any ingress prior to installation. Valves are PN6 rated and suitable for temperatures -0 to 20 C. 2 End connectors are full bore, maintaining valve performance. Valves & fittings have the advantage of redesigned parallel threads to enhance thread engagement and to ensure the valves pass DVGW vibration & EN bend tests. 4 White foil indicators which surround the pressing contours provide a visual indicator of a pressed joint. 0 dditional O Ring creates leak-tight seal. 5 Valves are supplied preassembled & factory tested so the number of joints to make on-site is reduced. 9 Standard valve flow coefficients are still valid. 8 Exact dimensions, tolerances and performance of entire unit is known in advance. 7 O-Ring features defined leak paths - a fail safe against unpressed joints. 6 Hattersley Press-Fit Valves 04
PN6 Press-Fit Valves Fig.42.PF Bronze Double Regulating Valve FETURES ND BENEFITS Double regulating valve complete with Press-Fit connectors Provides precise and accurate flow regulation Standard flow coefficients of Fig.42 and Fig.42L are still valid Supplied as one integral unit means less joints to make on-site The performance, exact dimensions & tolerances are known in advance Incorporates both Hattersley and proven Geberit Mapress technology Vibration tested to DVGW and bend tested to BS EN Quickly and easily installed using a Press-Fit tool (supplied by others) Fig.42.PF Fig.42.PF Pressed MTERILS DIMENSIONL DRWING No. Component Material Specification Body Bronze BS EN 982 CC49IK C 2 Bonnet - /2 - /4 DZR Brass BS EN 265 CW602N Bonnet - /2-2 Bronze BS EN 982 CC49K Stem DZR Brass BS EN 265 CW602N Ø70.5 4 Disc DZR Brass BS EN 265 CW602N 5 Disc Retaining Ring DZR Brass BS EN 265 CW602N (SIZES -2 ONLY) 6 Balancing Cone DZR Brass BS EN 265 CW602N 7 Disc Face (SIZES -2 ONLY) PTFE WRS pproved 8 'O' Ring Seal EPDM Rubber WRS pproved 9 Press-Fit Connector Bronze BS EN 982 CC499K 0 Connector 'O' Ring CIIR Butyl Rubber WRS pproved Joint 'O' Ring EPDM Rubber WRS pproved B 9 5 2 8 ØD 0 4 6 7 F E BODY SET/STEM DETIL FOR SIZES /2 & /4 DIMENSIONS ND WEIGHTS Fig No. Fig.42.PF / Fig.42L.PF Size (mm) Dimensions (mm) B C ØD E F Weight (Kg) 2 x 5 87 05 46 5 6.6 92.6 0.66 2 x 8 87 05 46 8.0 94.0 0.640 4 x 22 96 06 5 22 47.0 06.0 0.78 Fig.42.PF x 28 00 5 56 28 5.6 06.6.066 4 x 5 4 56 57 5 72.4 2.4.54 2 x 42 25 57 6 42 9.2 4.2.86 2x54 46 75 75 54 227.0 58.0 2.42 Pressure Rating: PN6 Temperature Range: -0 to 20 C Options: vailable in standard flow (Fig.42.PF) and low flow (Fig.42L.PF) Hattersley Fig.42.PF Specification Clause: Bronze (BS EN 982 CC49K) 'Y' Pattern Globe Type Double Regulating Valve giving modified equal percentage performance with characterised throttling disk and authority sufficient to regulate flow in circuits incorporating flow measurement devices. Double regulating feature set by llen Key and valve operation by Microset handwheel having two holes to facilitate fitting of wire security seals. Disk with PTFE insert on sizes and above. Conforms to BS750 for flow regulation. Complete with Geberit Mapress bronze Press-Fit adaptors. Rated PN6, (Maximum temperature 20 deg C). Other specification clauses are available on request and on our website 05 Hattersley Press-Fit Valves
PN6 Press-Fit Valves Fig.72.PF Bronze Fixed Orifice Double Regulating Valve FETURES ND BENEFITS Fixed Orifice Double regulating valve complete with Press-Fit connectors Provides precise and accurate flow regulation & measurement Standard flow coefficients of Fig.72, Fig.72L and Fig.72M are still valid Supplied as one integral unit means less joints to make on-site The performance, exact dimensions & tolerances are known in advance Incorporates both Hattersley and proven Geberit Mapress technology Vibration tested to DVGW and bend tested to BS EN Quickly and easily installed using a Press-Fit tool (supplied by others) MTERILS Fig.72.PF DIMENSIONL DRWING No. Component Material Specification Body Bronze BS EN 982 CC49IK C 0 2 Bonnet - /2 - /4 DZR Brass BS EN 265 CW602N Bonnet - /2-2 Bronze BS EN 982 CC49K Stem DZR Brass BS EN 265 CW602N Ø70.5 4 Disc DZR Brass BS EN 265 CW602N 5 Disc Retaining Ring DZR Brass BS EN 265 CW602N (SIZES -2 ONLY) 6 Balancing Cone DZR Brass BS EN 265 CW602N 7 Disc Face (SIZES -2 ONLY) PTFE WRS pproved 8 'O' Ring Seal EPDM Rubber WRS pproved 9 Orifice Insert DZR Brass BS EN 264 CW602N 0 Cat.No.P84 Press. Test Valve DZR Brass BS EN 264 CW602N Press-Fit Connector Bronze BS EN 982 CC499K 2 Connector 'O' Ring CIIR Butyl Rubber WRS pproved Joint 'O' Ring EPDM Rubber WRS pproved B 2 0 5 9 4 6 7 F E 2 8 ØD BODY SET/STEM DETIL FOR SIZES /2 & /4 DIMENSIONS ND WEIGHTS Fig No. Fig.72.PF / Fig.72L.PF / Fig.72M.PF Dimensions (mm) Weight Size (mm) (Kg) B C ØD E F 2 x 5 87 05 46 5 6.6 92.6 0.76 2 x 8 87 05 46 8.0 94.0 0.720 4 x 22 96 06 5 22 47.0 06.0 0.788 Fig.72.PF x 28 00 27 56 28 5.6 06.6.6 4 x 5 4 28 57 5 72.4 2.4.44 2 x 42 25 4 6 42 9.2 4.2.906 2x54 46 44 75 54 227.0 58.0 2.52 Pressure Rating: PN6 Temperature Range: -0 to 20 C Options: vailable in standard flow (Fig.72.PF), low flow (Fig.72L.PF) and ultra-low flow (Fig.72M.PF) Hattersley Fig.72.PF Specification Clause: Bronze (BS EN 982 CC49K) 'Y' Pattern Globe Type Fixed Orifice Double Regulating Valve incorporating integral orifice with corner tappings terminating in Hattersley Fig. 6 test points. Double regulating feature set by llen Key and valve operation by Microset handwheel having two holes to facilitate fitting of wire security seals. Disk with PTFE insert on sizes and above. The entire unit provides a measurement accuracy of ± 5%. Conforms to BS750 for flow measurement and regulation. Complete with Geberit Mapress bronze Press-Fit adaptors Rated PN6, (Maximum temperature 20 deg C). Other specification clauses are available on request and on our website Hattersley Press-Fit Valves 06
PN6 Press-Fit Valves Fig.00.PF DZR Ball Valve FETURES ND BENEFITS Quarter-turn full-bore isolation valve complete with Press-Fit connectors Supplied as one integral unit means less joints to make on-site The performance, exact dimensions & tolerances are known in advance Incorporates both Hattersley and proven Geberit Mapress technology Vibration tested to DVGW and bend tested to BS EN Quickly and easily installed using a Press-Fit tool (supplied by others) The Fig.00.PF Ball Valve is available with a variety of operator options - Extension Stem Lever (Fig.00EXT.PF), Locksheild (Fig.00LS.PF) and T-handle (Fig.00TH.PF) Fig.00.PF MTERILS No. Component Material Specification Body DZR Brass BSEN 265 CW602N 2 Seat PTFE WRS approved Ball - /2 - DZR Brass BS EN 265 CW602N Ball - /4-2 Bronze BS EN 982 CC49K 4 Stem Brass BSEN 264 CW602N 5 Handle Steel Dacromet Plated 6 Packing Nut DZR Brass BSEN 265 CW67N 7 Packing Gland PTFE WRS approved 8 'O' Ring EPDM Rubber WRS approved 9 Seat Retainer DZR Brass BSEN 265 CW602N 0 Press-Fit Connector Bronze BSEN 982 CC499K Connector 'O' Ring CIIR Butyl Rubber WRS approved 2 Joint 'O' Ring EPDM Rubber WRS approved DIMENSIONS ND WEIGHTS DIMENSIONL DRWING Size Dimensions (mm) Weight (Kg) (mm) L B ØC L2 H L2 4 2 x 5 59 04 6 5 99 48 0.9 5 6 2 x 8 59 05 64 8 99 48 0.2 7 4 x 22 67 8 75 22 99 5 0.46 H 2 8 2 9 x 28 80 2 85 28 25 6 0.728 4 x 5 94 52 99 5 40 78.46 2 x 42 02 70 02 42 40 84.527 ØC 2 x 54 24 205 4 54 65 98 2.82 0 L B Pressure Rating: PN6 Temperature Range: -0 to 20 C Operator: Lever - Fig.00.PF, Extension stem lever - Fig.00EXT.PF, Lockshield - Fig.00LS.PF, and T-handle - Fig.00TH.PF Hattersley Fig.00.PF Specification Clause: DZR Brass (CW 602N) bodied end-entry Ball Valve. Full bore. Quarter-turn, lever operated. DZR brass ball chrome plated. Virgin PTFE seats, blow-out proof stem. Complete with Geberit Mapress bronze Press-Fit adaptors. Rated PN6, (Maximum temperature 20 deg C). Other specifications clauses are available on request and on our website. *Information shown is for Fig.00.PF Options with other operators are available on request. 07 Hattersley Press-Fit Valves
PN6 Press-Fit Valves Fig.47.PF Bronze Check Valve FETURES ND BENEFITS Check valve complete with Press-Fit connectors Permits flow in one direction & automatically closes if flow reverses Supplied as one integral unit means less joints to make on-site The performance, exact dimensions & tolerances are known in advance Incorporates both Hattersley and proven Geberit Mapress technology Vibration tested to DVGW and bend tested to BS EN Quickly and easily installed using a Press-Fit tool (supplied by others) Fig.47.PF Fig.47.PF Pressed MTERILS No. Component Material Specification Body Bronze BS EN 982 CC49K 2 Cap Bronze BS EN 982 CC49K Disc - /2 - Brass BS EN264 CW64N Disc - /4-2 Bronze BS EN 982 CC49K 4 Hinge Bronze BS EN 982 CC49K 5 Hinge Pin Stainless Steel BS970 GR6S 6 Hinge Nut Brass BS EN264 CW64N 7 Press-Fit Connector Bronze BS EN 982 CC499K 8 Joint 'O' Ring EPDM Rubber WRS pproved 9 Connector 'O' Ring CIIR Butyl Rubber WRS ppoved DIMENSIONS ND WEIGHTS DIMENSIONL DRWING Size Dimensions (mm) Weight (mm) B C D ØE (Kg) 2 x 5 59.5 04. 65. 5 0.42 2 x 8 59.5 8 05.5 66.5 8 0.42 2 5 4 4 x 22 68.0 42 9.0 78.0 22 0.57 B x 28 8.5 49. 88. 28 0.70 4 x 5 9.2 56 5.6 00.6 5. 2 x 42 98. 65 66.5 07.5 42.7 2 x 54 0.6 76 9.6 22.6 54 2.65 ØE 9 7 8 6 D C Pressure Rating: PN6 Temperature Range: -0 to 20 C Hattersley Fig.47.PF Specification Clause: Bronze (BS 982 CC49K) Check Valve, swing type to BS 554 series 'B'. Metal disk, free to rotate and hinge pin mounted. Screwed-in cap. Integral seat. Complete with Geberit Mapress bronze Press-Fit adaptors. Rated PN6, (Maximum temperature 20 deg C). Hattersley Press-Fit Valves 08
J PN6 Press-Fit Valves Fig.87.PF Bronze Strainer FETURES ND BENEFITS Strainer complete with Press-Fit connectors Helps prevent damage to pipeline equipment caused by scale and dirt Supplied as one integral unit means less joints to make on-site The performance, exact dimensions & tolerances are known in advance Incorporates both Hattersley and proven Geberit Mapress technology Vibration tested to DVGW and bend tested to BS EN Quickly and easily installed using a Press-Fit tool (supplied by others) Fig.87.PF Fig.87.PF Pressed MTERILS No. Component Material Specification Body Bronze BS EN 982 CC49K 2 Mesh Stainless Steel ISI Type 04 Cap Seal P.T.F.E WRS pproved 4 Cap Bronze BS EN 982 CC49K 5 Press-Fit Connector Bronze BS EN 982 CC499K 6 Joint 'O' Ring EPDM Rubber WRS pproved 7 Connector 'O' Ring CIIR Butyl Rubber WRS pproved DIMENSIONS ND WEIGHTS DIMENSIONL DRWING Size Dimensions (mm) Weight (mm) Mesh B C D E F G H ØJ (Kg) Hole Ø 2 x 5 0.75 58 40 55 62 27 0 64 5 0.284 G H 7 2 x 8 0.75 58 40 55 62 27 04 64 8 0.290 4 x 22 0.75 70 42 54 69 80 2 80 22 0.44 J F HEX /F x 28 0.75 88 48 60 80 9 40 40 95 28 0.62 4 x 5.40 96 55 69 95 08 49 54 0 5.064 2 x 42.40 07 6 76 07 8 55 75 7 42.46 2 x 54.40 26 79 99 5 5 67 207 8 54 2.00 D E (WITHDRWL DISTNCE) C B 4 2 6 5 Pressure Rating: PN6 Temperature Range: -0 to 20 C Hattersley Fig.87.PF Specification Clause: Bronze (BS EN 982 CC49K) 'Y' type Strainer. Fitted with perforated stainless steel screen with 0.75 mm holes (/2in to in) and.40mm holes (./4in to 2in). Machined screen seats in body and cap ends. Screwed-in cap with captive washer. Complete with Geberit Mapress bronze Press-Fit adaptors Rated PN6, (Maximum temperature 20 deg C). 09 Hattersley Press-Fit Valves
D H T T E R S L E Y S E N D I C T P R E S S - F I T V L V E S E D S O L U I T O
To visit our Video Library go to: www.youtube.com/user/hattersleyvalves PO BOX 79, IPSWICH, IP 9UD HOME SLES: +44 (0)744 458670 EXPORT SLES: +44 (0)744 45867 FX: +44 (0)744 2692 EMIL: uksales@hattersley.com EMIL: export@hattersley.com www.hattersley.com FM ISO 900 www.flowoffluids.com Visit www.flowoffluids.com to order your copy of the New Technical Paper 40. Designed and manufactured under quality management systems in accordance with BS EN 900:2008 Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within this publication and reserves the right to change without notice. We hope that our communications have an impact on you, but not on the environment. We have taken steps to ensure this leaflet is printed on FSC material and the paper is made by a totally chlorine free process. H_PFV_02_v2 F U T U R E V L V E T E C H N O L O G Y www.cranebsu.com