EAGLE TUGS Transit Pro Option Vehicle Types: TT-4, TT-5, TT-6, & TT-8 Engine Type: Yanmar Diesel 4TNV98 Tier II & Tier III Engine Models QA018 REV00 10.20.09 QA018 REV03 02.11.12
A-2 QA018 REV03 02.11.12
105 AMP ALTERNATOR 4 1 2 6 3 7 5 Item Part Number Qty Description 1 AE-OPT-0021 1 105A Alternator 2 NPN 1 1.40 Spacer 3 NPN 1.23 Spacer 4 NPN 1 M10-1.5 x 130 5 NPN 2 5/16 Flat Washer 6 119940-77270 1 Spacer 7 26306-100002 1 M10-1.5 Lock Nut Not Shown 9440 1 Alternator Belt **Note: This diagram for tugs produced PRIOR to February 1, 2012. See additional pages for tugs produced after this date. A-3
HYDRAULIC ASSIST SYSTEM A-4 QA018 REV03 02.11.12
HYDRAULIC ASSIST SYSTEM **Note: This diagram for tugs produced PRIOR to February 1, 2012. See additional pages for tugs produced after this date. Item Part Number Qty Description 1 1" ID 100R4 X 69" LONG 1 3/4" RETURN HOSE, VALVE TO TANK 2 12U-612-22.5-12U-612 1 3/4" RETURN HOSE, MOTOR TO VALVE 3 12U-612-22.5-12U-672 1 3/4" PRESSURE HOSE, VALVE TO MOTOR 4 A-TT4-00280 2 BULKHEAD FITTING 5 05706B-104 5 FITTING, STRAIGHT 3/8 X 1/4 6 PHC12TX-WLN-S 2 3/4" JIC 37 DEG BULKHEAD CONNECTOR 7 PHC16WTX-WLN-S 2 1" JIC 37 DEG BULKHEAD CONNECTOR 8 12U-612-18-12U-672 1 3/4" PRESSURE HOSE, BKHEAD TO VALVE 9 PHC30682-16-16B 5 1" FEMALE JIC 37 DEG TO 1" BARB ADAPTR 10 1"ID 100R4 X 40" LONG 1 1" SUCTION HOSE, TANK TO BULKHEAD 11 3/8 350 WP X 37" LONG 1 3/8" RETURN HOSE BULKHEAD TO VALVE 12 PHC16C6X-S 3 ELBOW, 90 DEG, 1" MALE JIC 37 DEG TO 1" FEMALE JIC 37 DEG 13 12U-672-29-12U-612 1 3/4" PRESSURE HOSE, BULKHEAD TO BULKHEAD 14 1" ID 100R4 x 40" Long 1 1" SUCTION HOSE, BULKHEAD TO BULKHEAD 15 3/8 350 WP x 40" Long 1 3/8" RETURN HOSE, BULKHEAD TO BULKHEAD 16 SP20PB23L145H3L 1 HYDRAULIC PUMP, HIGH CAPACITY 17 3269X16X16 1 1" FEMALE PIPE TO 1" MALE SAE O-RING ADAPTOR 18 PHC1CD-S 2 ELBOW, 1" MALE PIPE TO 1" FEMALE PIPE 19 PHC30182-16-16B 4 1" MALE PIPE TO 1" BARB ADAPTOR 20 1" ID 100R4 X 27" LONG 1 1" SUCTION HOSE, BULKHEAD TO PUMP 21 C5515X12X10 1 ELBOW, 90 DEG, 5/8" MALE SAE O-RING TO 3/4" MALE JIC 37 22 12U-672-18.5-12U-612 1 3/4" PRESSURE HOSE, PUMP TO BULKHEAD 23 A-TT4-00161-1 1 MASTER CYLINDER 24 A-TT4-00381 1 STEERING GEAR BOX 25 A-TT4-00213 1 METRIC PORT ADAPTOR 26 A-TT5-00180 1 ADAPTOR, MASTER CYLINDER 27 A-TT5-00181 1 ADAPTOR, MASTER CYLINDER 28 06U-666-23-06U-B67 1 3/8" PRESSURE HOSE, MASTER CYLINDER TO STEERING GEAR 29 3/8" ID H10106 X 114" 1 3/8" STEERING GEAR TO POWER STEERING COOLER A-5
HYDRAULIC ASSIST SYSTEM A-6 QA018 REV03 02.11.12
HYDRAULIC ASSIST SYSTEM **Note: This diagram for tugs produced PRIOR to February 1, 2012. See additional pages for tugs produced after this date. Continued from previous page: Item Part Number Qty Description 30 06U-B67-56-06U-606 1 3/8" PRESSURE LIND, PUMP TO MASTER CYLINDER 31 AE-OPT-0129-2 1 VALVE BLOCK 32 TF3759X12 3 3/4" MALE PIPE RUN TEE 33 C5205X12 2 3/4" MALE JIC 37 DEG TO 3/4" MALE PIPE ADAPTOR 34 C3109X12X4 2 1/4" FEMALE PIPE TO 3/4" MALE PIPE BUSHING 35 TF3359X4 1 ELBOW, 45 DEG, 1/4" MALE PIPE TO 1/4" FEMALE PIPE 36 AE-OPT-0145 1 3000 PSI PRESSURE GAUGE 37 PHC30182-12-12 2 3/4" MALE PIPE TO 3/4" BARB ADAPTOR 38 PHC12-8STX 1 3/4" MALE JIC 37 DEG TO 1/2" MALE PIPE ADAPTOR 39 AE-OPT-0137-2 1 HYDRAULIC RESERVOIR 40 AE-OPT-0141 1 SUCTION STRAINER 41 C3109X20X16 2 1" FEMALE PIPE TO 1 1/4" MALE PIPE BUSHING 42 4429K415 1 3/4" FEMALE PIPE TO 1" MALE PIPE BUSHING 43 A-TT4-00207 1 BARBED Y ADAPTOR, 3/8" 44 3/8" ID H10106 X 6" LONG 1 3/8" RETURN LINE, Y ADAPTOR TO BULKHEAD 45 3/8" ID H10106 X 20" LONG 1 3/8" RETURN LINE, Y ADAPTOR TO COOLER RETURN 46 C5515X6 1 ELBOW, 90 DEG, 3/8" MALE SAE O-RING TO 3/8" MALE 47 NPN 2 #12 TUBE CLAMP 48 NPN 10 #4 TUBE CLAMP 49 3/8" ID H10106 X 100" LONG 1 3/8" RETURN LINE MASTER CYLINDER TO Y ADAPTOR 50 NPN 6 #24 TUBE CLAMP 51 A-TT4-00271 1 ELBOW, 90 DEG, 3/8 BARB 52 TC0015 1 RESERVOIR CAP WITH CHAIN 53 LDR02 1 OIL LEVEL/TEMPERATURE GAUGE 54 NPN 1 VALVE HANDLE A-7
HYDRAULIC SYSTEM SCHEMATIC **Note: This diagram for tugs produced PRIOR to February 1, 2012. See additional pages for tugs produced after this date. A-8 QA018 REV03 02.11.12
MANIFOLD BLOCK **Note: This diagram for tugs produced AFTER February 1, 2012. See additional pages for tugs produced after this date. 2 3 1 4 Item Part Number Qty Description 1 RV-10-20A-DN-33/20.0 1 RELIEF VALVE 2 AE-OPT-0145 1 LIQUID FILL GAUGE 3000 PSI 3 TTTP-09-001-SA 1 BLOCK WITHOUT VALVES 4 SV12-34-0-N12-EG 1 SOLENOID VALVE A-9
Appendix A-Transit Pro H YDRAULIC A SSIST S YSTEM A-10 QA018 REV03 02.11.12
HYDRAULIC ASSIST SYSTEM **Note: This diagram for tugs produced AFTER February 1, 2012. See additional pages for tugs produced after this date. HOSE ID EAGLE PART NUMBER HOSE P/N END A LENGTH END B L01 H03916, 40 LONG H03916 N/A 40 N/A L02 H03916, 40 LONG H03916 N/A 40 N/A L03 H03916, 27 LONG H03916 N/A 27 N/A L04 06U-606-56 - 06U-B67 H42506 06U-606 56 06U-B67 L05 06U-B66-23 - 06U-666 H42506 06U-B66 23 06U-666 L06 H10106, 114 LONG H10106 N/A 114 N/A L07 H10106, 12.5 LONG H10106 N/A 12.5 N/A L08 H10106, 27 LONG H10106 N/A 27 N/A L09 H10106, 35 LONG H10106 N/A 35 N/A L10 08U-648-20.5-08U-608 H42508 08U-648 20.5 08U-608 L11 08U-608-30.5-08U-668 H42508 08U-608 30.5 08U-668 L12 08U-688-12.5-08U-668 H42508 08U-688 12.5 08U-668 L13 H10106, 92 LONG H10106 N/A 92 N/A L14 H10106, 18.5 LONG H10106 N/A 18.5 N/A L15 06U-686-13.5-06U-606 H42506 06U-686 13.5 06U-606 L16 08U-608-12.5-08U-688 H42508 08U-608 12.5 08U-688 L17 10U-610-20 - 10U-610 H14510 10U-610 20 10U-610 L18 H03916, 74.5 LONG H03916 N/A 74.5 N/A A-11
HYDRAULIC ASSIST SYSTEM A-12 QA018 REV03 02.11.12
HYDRAULIC ASSIST SYSTEM **Note: This diagram for tugs produced AFTER February 1, 2012. See additional pages for tugs produced after this date. Continued from previous page: HOSE ID EAGLE PART NUMBER HOSE P/N END A LENGTH END B L01 H03916, 40 LONG H03916 N/A 40 N/A L02 H03916, 40 LONG H03916 N/A 40 N/A L03 H03916, 27 LONG H03916 N/A 27 N/A L04 06U-606-56 - 06U-B67 H42506 06U-606 56 06U-B67 L05 06U-B66-23 - 06U-666 H42506 06U-B66 23 06U-666 L06 H10106, 114 LONG H10106 N/A 114 N/A L07 H10106, 12.5 LONG H10106 N/A 12.5 N/A L08 H10106, 27 LONG H10106 N/A 27 N/A L09 H10106, 35 LONG H10106 N/A 35 N/A L10 08U-648-20.5-08U-608 H42508 08U-648 20.5 08U-608 L11 08U-608-30.5-08U-668 H42508 08U-608 30.5 08U-668 L12 08U-688-12.5-08U-668 H42508 08U-688 12.5 08U-668 L13 H10106, 92 LONG H10106 N/A 92 N/A L14 H10106, 18.5 LONG H10106 N/A 18.5 N/A L15 06U-686-13.5-06U-606 H42506 06U-686 13.5 06U-606 L16 08U-608-12.5-08U-688 H42508 08U-608 12.5 08U-688 L17 10U-610-20 - 10U-610 H14510 10U-610 20 10U-610 L18 H03916, 74.5 LONG H03916 N/A 74.5 N/A A-13
HYDRAULIC SYSTEM SCHEMATIC A-14 QA018 REV03 02.11.12
HYDRAULIC SYSTEM SCHEMATIC **Note: This diagram for tugs produced AFTER February 1, 2012. See additional pages for tugs produced after this date. ITEM PART NUMBER QTY PART DESCRIPTION A1 C3109X20X16 2 PIPE BUSHING, 1.25-1.0 A2 C5315X8 2 ADAPTOR, 8 SAE ORB M - 8 JIC M A3 PHC 30182-16-16B 2 ADAPTOR, 1.0 NPT M - 1.0 BARB A4 05TB-16-16 1 ADAPTOR, 16 SAE ORB M - 1.0 BARB A5 AE-OPT-0141-2 1 SUCTION STRAINER A6 30682-16-16B 5 ADAPTOR, 16 JIC F - 1.0 BARB A7 C5315X10 1 ADAPTOR, 10 SAE ORB M - 10 JIC M A8 C5315X6 1 ADAPTOR, 6 SAE ORB M - 6 JIC M A9 30682-6-6 2 ADAPTOR, 6 JIC F -.375 BARB A10 05706B-104 4 ADAPTOR,.25 NPT M -.375 BARB A11 10506B-108 2 ADAPTOR,.50 NPT M -.375 BARB A13 A-TT4-00213 1 ADAPTOR, M18-1.5 DIN M - 6 JIC M A12 6/8/4312 1 ADAPTOR,.50 NPT M -.375 BARB B1 16 WTX-WLN-S 2 BULKHEAD FITTING, 16 JIC M B2 8 WTX-WLN-S 2 BULKHEAD FITTING, 8 JIC M B3 6 WJJTX-WLN-S 1 BULKHEAD TEE, 6 JIC M B4 A-TT4-00280 2 BULKHEAD FITTING,.25 NPT F E1 PHC1CDS 1 ELBOW 90, 1.0 NPT M - 1.0 NPT F E2 16C6X-S 4 ELBOW 90, 16 JIC M - 16 JIC F E3 C5515X16 1 ELBOW 90, 16 SAE ORB M - 16 JIC M E4 C5515X8X12 1 ELBOW 90, 12 SAE ORB M - 8 JIC M E5 C5515X8X10 1 ELBOW 90, 10 SAE ORB M - 8 JIC M E6 C5515X10 1 ELBOW 90, 10 SAE ORB M - 10 JIC M E7 C5515X6 1 ELBOW 90, 6 SAE ORB M - 6 JIC M E8 A-TT4-00204 1 ELBOW 90, HOSE BARB ADAPTOR E9 4390-06-08 1 ELBOW 90,.50 NPT M -.375 BARB A-15
AIR COMPRESSOR LINES AND TANKS A-16 QA018 REV03 02.11.12
AIR COMPRESSOR LINES AND TANKS Item Part Number Qty Description 1 AE-OPT-0131 2 20 Gallon Air Tanks 2 AE-OPT-0133 1 50' Hose Reel, 3/8" 3 C3069x6x4 1 Straight Fitting, 1/4 x 3/8 4 AE-OPT-0148 1 Air Pressure Gage 5 TF3709x4 1 Tee, 1/4 6 AE-OPT-0131-3 1 1/4 x 3/8 Barb Fitting, 90 Deg 7 NPN 7 #4 Hose Clamp 8 3206-0270 1 3/8" ID Air Hose 9 3/8" ID H10106 1 Water Drain Hose, Tank to Y, A 10 05706B-104 1 Fitting, Straight, 3/8 x 1/4 11 C3109x8x4 1 Bushing, 1/2 to 1/4 12 3700x8 2 Tee, 1/2 13 05712B-108 2 3/4 Barb x 1/2 14 NPN 2 #12 Hose Clamp 15 12GMV MEGA VAC 1 3/4 Suction Hose 16 AE-OPT-0147-16 1 Check Valve 17 AE-OPT-0131-4 1 Compressor Hose 18 AE-OPT-0132 2 Air Safety Valves 19 5220K95 1 Compression Fitting 20 5174K3 1 Copper Tubing 21 AE-OPT-0131-1 2 1/2 Valve 22 3325x8 2 Adaptor, 1/2 23 3159x4 1 1/4 Plug 24 AE-OPT-0131-13 2 1/4 Elbow, 90 Deg 25 AE-OPT-0131-5 2 1/4 Ball Valve 26 05706B-104 2 1/4 Barb Fitting 27 A-TT4-00606-1A 1 Y Fitting 28 3/8" ID H10106 1 Water Drain Hose, Tank to Y, B 29 3/8" ID H10106 x 96" Long 1 Water Drain Hose, Y to Exit A-17
AIR COMPRESSOR ASSEMBLY Item Part Number Qty Description 1 AE-OPT-0130-2 1 Air Compressor 2 NPN 1 Compressor Mount 3 AE-OPT-0134 1 Compressor Hydraulic Motor 4 PHC12-10 C50X-S 2 Str Thd El 3/4" 37 Flare 5 NPN 5 Hydraulic Motor Mounting Angle 6 AE-OPT-0140 2 Foot Mounting Bracket 7 AE-OPT-0135 2 Sheave, Two Groove 8 AE-OPT-0136 1 Bushing, Split Taper 9 AE-OPT-0146 4 Belt, 59" BX56 Type A-18 QA018 REV03 02.11.12
BOOST-ALL ELECTRICAL SCHEMATIC A-19
A-20 QA018 REV03 02.11.12