READY RECKONER FOR TATA HCV

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Transcription:

READY RECKONER FOR TATA HCV BI / HCV/ 01 Sep 2013 Padi, Chennai - 600 050 Telephone : (044) 26258161 Fax : (044) 26257844 Visit our website at : www.brakesindia.com 1

2

Contents Description Page No. Bus 1 POINTS FOR YOUR ATTENTION... 7 2 OUR DISTRIBUTORS... 8 3 BRAKES INDIA WAREHOUSES... 10 4 LIST OF ABBREVIATIONS... 11 5 S CAM BRAKE EXPLODED VIEWS... 13 6 LINING PART NO DETAILS... 21 7 CAM SHAFT DETAILS... 22 8 INTERCHANGEABILITY CHART... 24 9 OLD PRODUCT MATRIX (BEFORE JUNE 06).. 26 10 NON VA/VE VS. VA/VE COMPARISON... 28 11 CLUTCH MASTER CYLINDER DETAILS... 30 3

Contents Description Page No. 12 BUS (1510,1612,1613)... 33 13 BUS (1512,1613,1615)... 39 14 BUS (1610,1612,1616)... 45 15 BUS - LP 1512 TC/52 BSIII (HRTC)... 51 16 BUS - LPO 1512TC/55 BSIII (KDMT), LPO 1613/55 BSIII (AMTS)... 57 17 BUS (1512,1612,1613,1616,1618,1624)... 63 18 SK / SE 1613 BSII 2005 EDITION... 67 19 SE 1613 BSII & BSIII, SK 1613 BSII & BSIII... 73 20 SK / SE 1616 BSII & BSIII... 79 21 LPT 1613 BSII, BSIII, BSIV, LPT 1615 BSII... 83 4

Contents Description Page No. 22 LPT 1616 BSII, BSIII... 89 23 LPK 1615, LPK 1616 BSIII... 95 24 LPK 1618 BSII, BSIII & BSIV... 101 25 LPK 2516 BSII 2007 EDITION... 107 26 LPT 2515 BSII, LPT 2516 BSII... 113 27 LPK 2518C BSII, LPK 2523 BSII & BSIII... 119 28 LPT 2518 BSIII... 125 29 LPT 3118 BSII & BSIII... 131 30 LPK 3118 BSIII & LPT 3723 BSIII... 143 31 LPTA 2038TC & LPTA 3138TC... 149 32 LPS 3516, LPS 3518, LPS 4018, LPS 4021... 151 5

Contents Description Page No. 33 LPS 4923 BSII & BSIII... 157 34 PRIMA (LPS 4023, LPS 4923)... 161 35 PRIMA (LPK 2528, LPK 2538,LPK 3128, LPK 3138)... 165 36 PRIMA (LPS 4028, LPS 4928, LPS 4930, LPS 4938)... 171 37 TRAILER BRAKE... 177 38 CROSS REF PART NOS.... 183 6

Points For Your Attention Dear Customer, We are pleased to release the TVS-Girling Ready Reckoner for TATA HCV. While every effort has been made to make the Ready Reckoner clear and concise, suggestions for improvement are welcome. The data in this Ready Reckoner is subject to change from time to time and we reserve the right to effect changes regarding serviceability of parts, as and when necessary. Thanking you and assuring you of our best service at all times. Divisional Manager Technical Service - Marketing Brakes India Limited Chennai - 600 050 7

The Associated Auto Parts Ltd Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Nashik, Pune, Raipur, Rajkot, Solapur, Surat, Vadodara Central Group Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej India Motor Parts & Accessories Ltd Agra, Ahmedabad, Allahabad, Asansol, Bangalore, Baroda, Bhilwara, Bhubaneswar, Calicut, Chandigarh, Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad, Erode, Gandhidham, Guwahati, Hissar, Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur, Kolhapur, Kolkata, Kota, Ludhiana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patiala, Patna, Pune, Raipur, Rajkot, Ranchi, Salem, Sambalpur, Secunderabad, Silchar, Siliguri, Surat, Tirunelveli, Trichy, Udaipur, Varanasi & Vijayawada. Jullundur Motor Agency (Delhi) Ltd Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner, Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur, Jammu, Jamshedpur, Jhandewalan, Jodhpur,Jullundhar, Kanpur, Kashmeri Gate Delhi, Kolkata, Kota, Lucknow, 8 Our Distributors

Our Distributors Ludhiana, Pathankot, Patiala, Patna, Rourkela, Saharanpur, Siliguri, Tinsukia, Udaipur & Varanasi Madras Auto Service Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore, Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur, Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad, Shimoga, Trichur, Trichy, Trivandrum, Vellore, Vijayawada & Vizag Sundaram Motors Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuttack, Devanagari, Gandhidham, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore, Nagpur, Nasik, Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela, Secunderabad, Shimoga, Solapur, Vellore, Vijayawada, Vizag & Yeshwantpur. TV Sundram Iyengar & Sons Ltd Bhopal, Calicut, Cochin, Coimbatore, Erode, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kottayam, Madurai, Namakkal, Pondicherry, Raipur, Salem, Trivandrum, Thirunelveli, Trichy, Trissur, Varanasi & Villupuram 9

Brakes India Warehouses NORTH ZONE WEST ZONE BRAKES INDIA LTD BRAKES INDIA LTD 239, SWARAN PARK PLOT NO.3, GAT NO.1059 INDUSTRIAL AREA KRISHNA INDUSTRIAL PARK NEW DELHI - 110041 WAKI BUDRUK TAL.-KHED PH : (011) 28342583 PUNE - 410501 28343149, PH : (02135) 220043 / 47 / 48 FAX : (02135) 220033 EAST ZONE SOUTH ZONE BRAKES INDIA LTD BRAKES INDIA LTD NH-2, DELHI ROAD 29, SOUTH VANNIYAR STREET BHADUA SHOLINGHUR - 631102 MOLLARBAGH PO. VELLORE (DISTRICT) DANKUNI, HOOGLY - 712259 PH : (04172) 263008 PH : (033) 26593011, 26593012/13/14 10

List of Abbreviations ABS A/F Alu AS Asb Assy CI CMC CSC CV Dia Fig FLH FRH LH M0 mm NA No O/S Ref RH RLH Rr Anti Lock Braking System Across Flat Aluminium American Standard Asbestos Assembly Cast Iron Clutch Master Cylinder Clutch Slave Cylinder Centre Valve Diameter Figure Front Left Hand Front Right Hand Left Hand WTP with 180 width shoes Millimetre Not Available Number Over Size Reference Right Hand Rear Left Hand Rear 11

List of Abbreviations RRH Std VA/VE W/B W/O WTP Rear Right Hand Standard Value Added & Value Engineering Wheel Base Without World Truck Project (Front 200 width, Rear 220 width) Various State Transport Undertakings Abbreviation AMTS APSRTC BMTC DIMTS GSRTC HRTC HSRTC KDMT KSRTC MSRTC PMPML RSRTC TNSTC UPSRTC Ahmedabad Municipal Transport Service Andhra Pradesh State Road Transport Corporation Bangalore Metropolitan Transport Corporation Delhi Integrated Multi-Modal Transit System Gujarat State Road Transport Corporation Himachal Road Transport Corporation Haryana State Road Transport Corporation Kalyan Dombivli Municipal Transport Karnataka State Road Transport Corporation Maharashtra State Road Transport Corporation Pune Mahanagar Parivahan Mahamandal Limited Rajasthan State Road Transport Corporation State Express Transport Corporation (Tamil Nadu) Uttar Pradesh State Road Transport Corporation 12

S Cam Brake Exploded views For easy reference of part numbers, we have provided the representative exploded view of S cam brakes. The serial number of parts given in the view are to be related with kit part numbers to understand the kit contents. 13

1. Torque Plate 2. Lined Shoe 3. Roller 4. Fulcrum Pin 5. Bush-Fulcrum End 6. Spring-Abument End 7. Cam Shaft 8. O Ring 9. Bush 10. Tube, Flange & Bracket 11. Bush 12. Oil Seal 13. Sleeve Derin 14,15,16,17 Washer & Shim 18. Circlip 19. Dust Cover 20. Grommet 21. Washer 22. Bolt 23. Washer 24. Bolt 25. Spring-Cam End Kit content list Fig No Torque Plate Assy 1,5,9 Tube, Flange & Bracket Assy 10,11,12 Kit Bush 5,6,8,9,11,12,14 to 18, 25 Note : Brakes with metal bush will have Oil Seal (Sl No. 8) in place of O ring 7 25 8 9 5 4 3 21 22 11 1 23 2 12 10 13 14 6 24 19 15 16 20 18 17 14

1. Torque Plate 2. Lined Shoe 3. Roller 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Oil Seal 10. Cam Shaft Bracket 11. Sleeve 12,13,14,15. Washer & Shim 16. Circlip 17. Spring-Cam End 18. Spring-Abument End 19. Dust Cover 20. Grommet 21. Bolt 22. Washer Note : Brakes with metal bush will have Oil Seal (Sl No. 7) in place of O ring 3 Kit content list Fig No Torque Plate Assy 1,4,8,9 Kit Bush 4,7,8,9,12,13,14,15,16,17,18 6 17 7 8 5 22 21 4 18 9 10 1 8 11 2 12 1314 15 16 19 20 15

Kit content list Fig No Torque Plate Assy 1,6,9,11 Kit Bush 5,6,8,9,10,11,12,13,14,15,16,21 1. Torque Plate 2. Lined Shoe 3. Roller 4. Fulcrum Pin 1 5. Spring-Abument End 6. Bush-Fulcrum End 7. Cam Shaft 11 8. Washer 9 3 8 9. Oil Seal 20 10.Washer 11.Bush 12,13,14,15. Washer & Shim 7 4 16. Circlip 22 6 17. Grommet 18. Dust Cover 19. Grease Nipple 20. Plate 21. Spring-Cam End 21 22.Split Pin 19 9 10 12 13 2 14 15 16 5 17 18 16

1. Torque Plate 2. Lined Shoe 3. Fulcrum Pin 4. Roller 5. Spring-Abument End 6. Bush-Fulcrum End 7. Cam Shaft 8. Washer 9. Oil Seal 10. Bush 11. Bush 12. Oil Seal 13. Tube, Flange & Bracket 14,15,16,17,18 Washer & Shim 19. Circlip 20. Grease Nipple 21. Relief Valve 22. Bolt 23. Washer 24. Washer 25. Grommet 26. Bolt 27. Dust Cover 28. Plate 29.Spring-Cam End 30.Split Pin 31.Sleeve Kit content list Fig No Torque Plate Assy 1,6,9,11 Tube,Flange & Bracket Assy 11,12,13,20,21 Kit Bush 5,6,8,9,10,11,12,14 to 21,29 7 29 8 9 10 28 21 4 3 6 30 20 31 1 23 22 2 11 12 13 27 5 15 1617 14 24 26 25 18 19 17

1.Torque Plate 2.Lined Shoe 3.Fulcrum Pin 4.Roller 5.Spring-Abument End 6.Bush-Fulcrum End 7.Cam Shaft 8.Circlip 9.Oil Seal 10.Spacer 11.Bush 12.Washer 13.Split Pin 14,15,16,17.Washer & Shim 18.Circlip 19.Grease Nipple 20.Grommet 21.Bolt 22.Washer 23.Plate 24.Spring-Cam End Kit content list Fig No Torque Plate Assy 1,6,9,11,19 Kit Bush 5,6,8,9,10,11,12,14 to 18,24 20 2 1 11 9 10 8 3 6 4 23 7 24 19 13 12 14 15 16 17 18 22 21 5 18

1. Torque Plate 2. Lined Shoe 3. Roller 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Clamp 10. Dust Shield 11 to 16. Bracket Assy 17 to 21. Washer & Shim 22. Circlip 23. Spring-Cam End 24. Spring-Abument End 25. Dust Cover 26. Grommet 27. Washer 28. Bolt 29. Oil Seal 18 19 20 21 22 17 29 9 10 3 7 8 1 11 5 4 6 2 23 24 Kit content list Fig No Torque Plate Assy 1,4,8,29 Kit Bracket 9 to 17 Kit Bush 4,7,8,13,14,15,18 to 24,29 13 16 15 14 12 26 25 27 28 19

1. Torque Plate 2. Lined Shoe 3. Spring-Abument End 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Oil Seal 10,11,12,13,14. Washer & Shim 15. Circlip 16. Spring-Cam End 17. Bolt 18. Dust Cover 19. Gromet 20. Washer 8 6 16 5 7 Kit content list Fig No Torque Plate Assy 1,4,8,9 Kit Bush 3,4,7,8,9,10,11,12,13,14,15,16 8 4 3 10 11 9 1 12 13 1415 19 20 17 18 2 Note : Brakes with metal bush will have Oil Seal (Sl No. 7) in place of O ring 20

Lining Part Nos Specification No of Rivets / Lined Shoe Std 1 O/S 2 O/S Lining Lining Lining Lining 160 Width - Regular (TVS Grade) 10 29371677 29937280 29937281 29937282 160 Width - Regular (Masu Grade) 10 29373112 29937689 29937690 29937691 160 Width - Regular (Rane Grade) 10 29372474 29937417 29937418 29937419 180 Width - Regular (TVS Grade) 10 29371680 29937277 29937278 29937279 180 Width - Regular (Masu Grade) 10 29373113 29937686 29937687 29937688 180 Width - Regular (Rane Grade) 10 29372473 29937420 29937421 29937422 180 Width - M0 Brake 12 29372981 29937585 29937586 29937587 200 Width - WTP Brake 14 29372640 29937361 29937362 29937363 220 Width - WTP Brake 14 29372639 29937357 29937358 29937359 21

Cam Shaft Details Cam Shaft Length Profile Remarks Part No. 29500286 / 87 252 mm 1 29500511 / 12 252 mm 2 29500731 / 32 270 mm 3 29500700 / 701 284 mm 2 29500647 / 48 287 mm 3 29500583 / 84 324 mm 3 29500468 / 69 432 mm 1 29500478 / 79 432 mm 2 29500921 / 22 432 mm 3 29500624 / 25 467 mm 3 29500888 / 89 is Wear 29500888 / 89 471 mm 3 sensor compatible 29500749 / 50 483 mm 2 29500626 / 27 485 mm 3 29500288 / 89 493 mm 1 29500526 / 27 493 mm 2 29500290 / 91 519 mm 1 29500515 / 16 519 mm 2 29500675 / 76 is Trailer 29500675 / 76 519 mm 2 axle shaft. 29500772 / 73 524 mm 3 29500704 / 05 535 mm 3 29500628 / 29 566 mm 3 29500723 / 24 566 mm 2 22

Cam Shaft Details Profile 1 Profile 2 Profile 3 Cam Shaft Length 23

Interchangeability chart Delrin Bush Version Brake Vs Metal Bush Version Brake Delrin Bush Metal Bush Equivalent MASU Brake Part No. Brake Part No Lining part No. 29020281 / 82 29022297 / 98 29022305 / 06 29020293 / 94 29021885 / 86 29022273 / 74 29020849 / 50 29022297 / 98 29022305 / 06 29020861 / 62 29021889 / 90 29022273 / 74 29020960 / 61 29022684 / 85 29022692 / 93 29021030 / 31 29022301 / 02 29022305 / 06 29021036 / 37 29022301 / 02 29022305 / 06 29021040 / 41 29021897 / 98 29022273 / 74 29021122 / 23 29022845 / 46 29022853/ 54 29021306 / 07 29022863 / 64 29023032 / 33 29021564 / 65 29022849 / 50 29022853 / 54 29021853 / 54 29022816 / 17 29022822 / 23 29021915 / 16 29022869 / 70 29023032 / 33 29022168 / 69 29022734 / 35 29022961 / 62 29022446 / 47 29022875 / 76 29023040 / 41 29020263 / 64 29021669 / 70 29020350 / 51 29021901 / 02 29020752 / 53 29022277 / 78 29021052 / 53 29021893 / 94 24

Interchangeability chart Delrin Bush Version Brake Vs Metal Bush Version Brake Delrin Bush Metal Bush Equivalent MASU Brake Part No. Brake Part No Lining part No. 29021639 / 40 29022285 / 86 29022376 / 77 29022293 / 94 Note : Delrin Bush brake assembly part No., Metal Bush brake assembly part No. & Corresponding MASU Lining Brake assembly part No. are one to one interchangeable 25

Old Product Matrix Brake Product Matrix Before June 2006 vehicles. The following parts are different between Non VA/VE & VA/VE. Application : TML 1312 Axle Front Description NON VA/VE VA/VE Brake Assy-LH 29020090FJ 29020281FJ Brake Assy-RH 29020091FJ 29020282FJ Torque Plate-LH 29191444 29192145 Torque Plate-RH 29191445 29192146 Flange, Tube & Bracket-LH 29191447 29192670 Flange, Tube & Bracket-RH 29191448 29192671 Cam Shaft-LH 29500286 29500511 Cam Shaft-RH 29500287 29500512 Lined Shoe Assy 29371619FJ 29371677FJ Roller 29191021 29192692 Application : TML 1312 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020068FJ 29020263FJ Brake Assy-RH 29020069FJ 29020264FJ Torque Plate 29191020 29192147 Cam Shaft-LH 29500290 29500515 Cam Shaft-RH 29500291 25000516 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 26

Old Product Matrix Application : TML KULBEER SINGH Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020110FJ 29020293FJ Brake Assy-RH 29020111FJ 29020294FJ Torque Plate 29191020 29192147 Cam Shaft-LH 29500468 29500478 Cam Shaft-RH 29500469 29500479 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 Application : TML 1210 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH 29020064FJ 29020350FJ Brake Assy-RH 29020065FJ 29020351FJ Torque Plate 29191020 29192147 Cam shaft-lh 29500288 29500526 Cam shaft-rh 29500289 25000527 Lined Shoe Assy 29371620FJ 29371680FJ Roller 29191021 29192692 27

Non VA/VE Vs VA/VE Comparison Mounting Bolt of Flange, Tube & Bracket Non VA / VE - M14 VA / VE - M12 Identification : 1 Check the Mounting Bolt of Flange, Tube & Bracket size is Bolt Head A / F Size in Non VA / VE - 22 mm Bolt Head A / F Size in VA / VE - 18 Identification : 2 Check the Last 4 digit casting part number. Non VA / VE - 1446 VA / VE - 2143 28

Non VA/VE Vs VA/VE Comparison 29

Clutch Master Cylinder Details Chart BIL Part No Type & CMC Kit CMC Kit Push Rod Size Major Minor Standout 29066525 19.05 CV 29966903 29966682 126 mm 29066540 19.05 CV 29966903 29966682 126 mm 29066577 25.4 AS 29967062 29967063 w/o Push Rod 29066585 19.05 CV 29966903 29966682 126 mm 29066664 25.4 AS 29967062 29967063 w/o Push Rod 29066705 19.05 CV 29966903 29966682 150 mm 29067016 19.05 CV 29967140 29967320 150 mm 29067026 19.05 CV 29967278 29967279 126 mm 29067094 19.05 CV 29966903 29966682 139 mm 29067129 19.05 CV 29967140 29967320 126 mm 29067137 19.05 CV 29966903 29966682 w/o Clevis 29066975 25.4 AS 29967514 2967515 w/o Push Rod Push Rod Standout 30

Clutch Master Cylinder Details Chart BIL Part No Similar Assembly 29066525 29066525 is same as 29066585 except the clevis hole 29066525 is same as 29066524 / 6540 except the clevis hole & fluid reservoir type 29066540 29066540 interchangeable with 29066524 as assembly 29066540 - Conical type reservoir 29066524 - Cylindrical type reservoir 29066577 Except for the inlet adaptor all parts are common with 29066664. 29066577 Adaptor - Angular 29066664 Adaptor - Vertical 29066585 29066585 is same as 29066525 except the clevis hole 29066585 is same as 29066524 / 6540 except the fluid reservoir type 29066664 Except for the inlet adaptor all parts are common with 29066577. 29066577 Adaptor - Angular 29066664 Adaptor - Vertical 29067026 29067026 is same as 29067129 except for Fluid Reservoir. 29067129 - Remote type 29067026 - Integral 29067129 29067129 is same as 29067026 except for Fluid Reservoir. 29067129 - Remote type 29067026 - Integral 31

Clutch Master Cylinder Details Chart BIL Part No Last 4 Digit Outlet Port Fluid Casting No Size Reservoir 29066525 1682 M 12 Remote Type 29066540 1682 M 12 Integral - Conical type 29066577 2614 M 12 Remote Type 29066585 1682 M 12 Remote Type 29066664 2614 M 12 Remote Type 29066705 1682 M 12 Remote Type 29067016 7085 M 12 Remote Type 29067026 7085 M 12 Integral - Conical type 29067094 1682 M 12 Remote Type 29067129 7085 M 12 Remote Type 29067137 1682 M 12 Integral - Cylindrical type 29066975 2614 M 12 Integral - Cylindrical type 32

Vehicle Models LPO 1510/ 55 BS-II&BS-III LP 1512 C BS-III LPO 1512TC/ 55 BS-III (2012 EDITION) LP 1512/ 52 (497 TCIC) BS-III LP 1512TC/ 52 BS-III LP/ LPO 1510 TCIC RHD BS-II LP/ LPO 1512C RHD BS-II LP/ LPO 1613 SUPER MILO LP 1512TC/ 52 BS-III(RSRTC) LP 1512TC/ 59 BS-III (KERALA) LP 1512TC/ 59 BS-III (MSRTC) LP 1512TC/ 59 BS-III (TNSTC) LPO 1512TC/ 53 BS-III (KSRTC) LPO 1512TC/ 55 BS-III (APSRTC) LPO 1512TC/ 55 BS-III (GSRTC) LPO 1512TC/ 55 BS-III (HSRTC) LPO 1512C/ 55 BS-III (BMTC) LPO 1512C/ 55 BS-II (UTTARAKHAND) 33

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115/ 257342130134 Kit Lining Set-Std 29937280FJ 277842130109/ 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 34

Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 35

Rear Brake : (Delrin Bush) Exploded view page Ref : 15 Brake Assy-LH 29020263FJ 277842300135 Brake Assy-RH 29020264FJ 277842300134 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500515 277842135105 Cam Shaft-RH 29500516 277842135106 Cam Shaft Bracket 29500277 257342300190 Sleeve - Bracket End 29152693 NA Kit Bush 29919427 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 36

Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH 29021669 277842300134 Brake Assy-RH 29021670 277842300135 Torque Plate Assy 29919469 503042303703 Cam Shaft Bracket Assy 29919722 NA Kit Bush 29919719 NA Dust Cover - Bottom 29194728 NA Dust Cover - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Sleeve 29140221 NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy 29066705 278229100111 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 37

CMC (Alu Body) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 CMC (25.4 mm AS type for LP/LPO 1510 & 1512 BSII Variants) CMC Assy 29066577 261829100106 CMC Major Kit 29967062 261829100109 CMC Minor Kit 29967063 261829100110 CSC (38.1mm for LP/LPO 1510 & 1512 BSII Variants) CSC Assy 29066296 257329100154/ 251029300102 CSC Major Kit 29967053 265429100157 CSC Minor Kit 29966710 257329100161 38

Vehicle Models LP / LPO 1615 TCIC BS-III LP / LPO 1613 SUPER MILO (APSRTC) LPO 1512 TC / 53 BS-III (UPSRTC) LPO 1512 TC / 53 BS-III (KSRTC - 2013 EDITION) LPO 1512 TC / 53 BS-III (TNSTC) 39

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115/ 257342130134 Kit Lining Set-Std 29937280FJ 277842130109/ 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 40

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Masu Lining Brake Assy-LH 29022305 275242100143 Brake Assy-RH 29022306 275242100144 Lined Shoe Assy 29373112 NA Kit Lining Set-Std 29937689 283442109902 Kit Lining Set- 1 O/S 29937690 283442109903 Kit Lining Set- 2 O/S 29937691 283442109904 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 41

Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH 29020293FJ 283942300202 Brake Assy-RH 29020294FJ 283942300203 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500478 277842135109 Cam Shaft-RH 29500479 277842135110 Kit Bush 29919387 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 42

Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH 29021885 283942300202 Brake Assy-RH 29021886 283942300203 Masu Lining Brake Assy-LH 29022273 283942300237 Brake Assy-RH 29022274 283942300238 Lined Shoe Assy 29373113 NA Kit Lining Set-Std 29937686 283942309907 Kit Lining Set-1 O/S 29937687 283942309906 Kit Lining Set-2 O/S 29937688 283942309905 Torque Plate Assy-LH 29919713 503042303704 43

Torque Plate Assy-RH 29919714 503042303705 Kit Bush 29919720 NA Dust Cover Assy - Bottom 29194728 NA Dust Cover Assy - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy 29066705 278229100111 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 CMC (Alu Body) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 44

Vehicle Models LPO 1612TC / 62 BS II (MSRTC) LPO 1612TC / 62 BS-III LPO 1610C-59 RE BUS RHD BS-II LPO 1612C / 62 BS-II LPO 1612C-59RE BUS RHD BS-II & BS-III LPO 1616C RHD BS II 45

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115/ 257342130134 Kit Lining Set-Std 29937280FJ 277842130109/ 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 46

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : Exploded view page Ref : 15 Brake Assy-LH 29020350FJ 277842300133 47

Brake Assy-RH 29020351FJ 277842300132 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500526 277842135107 Cam Shaft-RH 29500527 277842135108 Cam Shaft Bracket 29500277 257342300190 Sleeve - Bracket End 29152693 NA Kit Bush 29919427 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 48

Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH 29021901 277842300133 Brake Assy-RH 29021902 277842300132 Torque Plate Assy 29919469 503042303703 Cam Shaft Bracket Assy 29919722 NA Kit Bush 29919719 NA Dust Cover - Bottom 29194728 NA Dust Cover - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Sleeve 29140221 NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body - 150 mm standout) CMC Assy 29066705 278229100111 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 CMC (Alu Body - 150 mm standout) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA 49

CMC (CI Body - 126 mm standout) CMC Assy 29066585 276829100105/ 275029100102 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 CMC (Alu Body - 126 mm standout) CMC Assy 29067129 208229100109 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 50

Vehicle Models LP 1512 TC / 52 BS-III (HRTC) 51

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29021036 288342100169 Brake Assy-RH 29021037 288342100165 Torque Plate Assy-LH 29919345 277842133705 Torque Plate Assy-RH 29919346 277842133706 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29372474 257342130136 Kit Lining Set-Std 29937417 283942130129 Kit Lining Set- 1 O/S 29937418 283942130130 Kit Lining Set- 2 O/S 29937419 283942130131 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 52

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 64272726 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022301 288342100169 Brake Assy-RH 29022302 288342100165 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 53

Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH 29021052 287942300154 Brake Assy-RH 29021053 287942300150 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500478 277842135109 Cam Shaft-RH 29500479 277842135110 Kit Bush 29919387 NA Lined Shoe Assy 29372473 257342130133 Kit Lining Set-Std 29937420 283942130106 Kit Lining Set- 1 O/S 29937421 283942130107 Kit Lining Set- 2 O/S 29937422 283942130108 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 54

Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake (Metal Bush ) Exploded view page Ref : 20 Brake Assy-LH 29021893 287942300150 Brake Assy-RH 29021894 287942300154 Torque Plate Assy-LH 29919713 503042303704 Torque Plate Assy-RH 29919714 503042303705 Kit Bush 29919720 NA Dust Cover Assy - Bottom 29194728 NA Dust Cover Assy - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy 29066705 278229100111 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 55

CMC (Alu Body) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 56

Vehicle Models LPO 1613 / 55 697 CNG BS-III (AMTS) LPO 1512TC / 55 BS-III (KDMT) 57

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29021036 288342100169 Brake Assy-RH 29021037 288342100165 Torque Plate Assy-LH 29919345 277842133705 Torque Plate Assy-RH 29919346 277842133706 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29372474 257342130136 Kit Lining Set-Std 29937417 283942130129 Kit Lining Set- 1 O/S 29937418 283942130130 Kit Lining Set- 2 O/S 29937419 283942130131 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 58

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 64272726 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022301 288342100169 Brake Assy-RH 29022302 288342100165 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 59

Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH 29021639 277642300106 Brake Assy-RH 29021640 277642300107 Torque Plate Assy-LH 29919499 NA Torque Plate Assy-RH 29919500 NA Cam Shaft-LH 29500749 277842135123 Cam Shaft-RH 29500750 277842135124 Kit Bush 29919387 NA Lined Shoe Assy 29372473 257342130133 Kit Lining Set-Std 29937420 283942130106 Kit Lining Set- 1 O/S 29937421 283942130107 Kit Lining Set- 2 O/S 29937422 283942130108 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 60

Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake : (Metal Bush) Exploded view page Ref : 20 Brake Assy-LH 29022285 277642300106 Brake Assy-RH 29022286 277642300107 Torque Plate Assy-LH 29919713 503042303704 Torque Plate Assy-RH 29919714 503042303705 Kit Bush 29919720 NA Dust Cover Assy - Bottom 29194728 NA Dust Cover Assy - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy 29066705 278229100111 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 61

CMC (Alu Body) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 62

Vehicle Models LP 1613 / 52 (697 ENG) BS-IV LPO 1612TC / 62 BS-3( 2013 EDN.) LPO 1613 / 55 CNG BS-IV (DIMTS) LPO 1618 TC / 62 BSIII (KSRTC) LPO1613 / 55 (697 ENG) BSIV LPO1613 CNG BSIV LPO 1512TC / 55 BS-III (TAMILNADU) LPO 1616TC / 62 BS-IV (BMTC) LPO 1618C / 62 BSIII (BMTC) LPO 1618C / 62 BSIII (APSRTC) LPO 1613, 55 WB, 697 CNG BS-IV (PMPL) LPO 1618 RE LE BS-III(BHOPAL) * LPO 1624 RELE BS-III (2012 EDN) * LPO 1628 HIDECK BUS * Note : * models are with front disc brakes (Non BIL supply) 63

Front Brake : Exploded view page Ref : 17 Brake Assy-LH 29021549 501442100127 Brake Assy-RH 29021550 501442100123 Torque Plate Assy-LH 29919351 NA Torque Plate Assy-RH 29919352 NA Cam Shaft-LH 29500731 501442105101 Cam Shaft-RH 29500732 501442105102 Flange, Tube & Bracket-LH 29919353 NA Flange, Tube & Bracket-RH 29919354 NA Kit Bush 29919669 NA Kit Roller 29919330 504042309909 Lined Shoe Assy 29372640 NA Kit Lining Set-Std 29937361 288042990101 Kit Lining Set- 1 O/S 29937362 288042990103 Kit Lining Set- 2 O/S 29937363 288042990102 Dust Cover-LH 29193131 288042108201 Dust Cover-LH 29193133 288042108203 Dust Cover-RH 29193132 288042108202 Dust Cover-RH 29193134 288042108204 Bush-Cam End 29192543 288042103403 Bush-Bracket End 29152601 288042103404 64

Oil Seal 29152663 288042307801 Bush-Fulcrum End 29192538 288042103402 Spring-Cam End 29192537 288042108701 Spring-Fulcrum End 29370722 257342108704/ 277842138702 Fulcrum Pin 29150454 288042106701 Grommet 29150465 NA Sleeve-Delrin 29140088 257342108405 Rear Brake : Exploded view page Ref : 18 Brake Assy-LH 29021969 277642300192 Brake Assy-RH 29021970 277642300193 Torque Plate Assy 29919327 288042303715 Cam Shaft-LH 29500888 277642305102 Cam Shaft-RH 29500889 277642305103 Kit Bush 29919670 NA Kit Roller 29919330 504042309909 Lined Shoe Assy 29372639 NA Kit Lining Set-Std 29937357 288042990105 Kit Lining Set- 1 O/S 29937358 288042990106 Kit Lining Set- 2 O/S 29937359 288042990107 Dust Cover 29193381 288042308205 65

Dust Cover 29193382 288042308206 Bush 29192543 288042103403 Oil Seal 29152663 288042307801 Bush-Fulcrum End 29192538 288042103402 Spring-Cam End 29192537 288042108701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Fulcrum Pin 29150454 288042106701 Grommet 29150465 NA Sleeve 29140088 257342108405 CMC (Alu Body - 150 mm standout) CMC Assy 29067016 280829100112 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CMC (Alu Body - 126 mm standout) CMC Assy 29067129 208229100109 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 66

Vehicle Models SK1613 BS-II 2005 EDITION SE 1613 BS-II 2005 EDITION 67

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115/ 257342130134 Kit Lining Set-Std 29937280FJ 277842130109/ 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 68

Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 69

Rear Brake : (Delrin Bush) Exploded view page Ref : 15 Brake Assy-LH 29020263FJ 277842300135 Brake Assy-RH 29020264FJ 277842300134 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500515 277842135105 Cam Shaft-RH 29500516 277842135106 Cam Shaft Bracket 29500277 257342300190 Sleeve - Bracket End 29152693 NA Kit Bush 29919427 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 70

Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH 29021669 277842300134 Brake Assy-RH 29021670 277842300135 Torque Plate Assy 29919469 503042303703 Cam Shaft Bracket Assy 29919722 NA Kit Bush 29919719 NA Dust Cover - Bottom 29194728 NA Dust Cover - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Sleeve 29140221 NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (25.4 mm AS type BSII) CMC Assy 29066577 261829100106 CMC Major Kit 29967062 261829100109 71

CMC Minor Kit 29967063 261829100110 CSC (38.1mm for BSII) CSC Assy 29066296 257329100154/ 251029300102 CSC Major Kit 29967053 265429100157 CSC Minor Kit 29966710 257329100161 72

Vehicle Models SE 1613 BSIII SE 1613 BSII SE 1613TC BSII SE 1613TC BSIII SK 1613TC BSII SK 1613 BSIII 73

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115/ 257342130134 Kit Lining Set-Std 29937280FJ 277842130109/ 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 74

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Masu Lining Brake Assy-LH 29022305 275242100143 Brake Assy-RH 29022306 275242100144 Lined Shoe Assy 29373112 NA Kit Lining Set-Std 29937689 283442109902 Kit Lining Set- 1 O/S 29937690 283442109903 Kit Lining Set- 2 O/S 29937691 283442109904 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 75

Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH 29020293FJ 283942300202 Brake Assy-RH 29020294FJ 283942300203 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500478 277842135109 Cam Shaft-RH 29500479 277842135110 Kit Bush 29919387 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 76

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH 29021885 283942300202 Brake Assy-RH 29021886 283942300203 Masu Lining Brake Assy-LH 29022273 283942300237 Brake Assy-RH 29022274 283942300238 Lined Shoe Assy 29373113 NA Kit Lining Set-Std 29937686 283942309907 Kit Lining Set-1 O/S 29937687 283942309906 Kit Lining Set-2 O/S 29937688 283942309905 Torque Plate Assy-LH 29919713 503042303704 Torque Plate Assy-RH 29919714 503042303705 Kit Bush 29919720 NA Dust Cover Assy - Bottom 29194728 NA 77

Dust Cover Assy - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (19.05mm CV Integral Reservoir type) CMC Assy 29067137 207829100122 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 CMC (25.4mm AS Integral Reservoir type) CMC Assy 29066975 218729100103 CMC Major Kit 29967514 NA CMC Minor Kit 29967515 NA Kit Fluid Reservoir 29946121 NA CSC (23.81 mm) CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 78

Vehicle Models SK 1616 BS-II & BS-III (Rear Non BI) SE 1616 BS-II & BS-III (Rear Non BI) 79

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29021122 283942100117 Brake Assy-RH 29021123 284042100116 Torque Plate Assy-LH 29919345 277842133705 Torque Plate Assy-RH 29919346 277842133706 Cam Shaft-LH 29500700 277842135111 Cam Shaft-RH 29500701 277842135112 Flange, Tube & Bracket-LH 29194134 277842133303 Flange, Tube & Bracket-RH 29194135 277842133304 Kit Bush 29919347 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130114 / 277842130102 Kit Lining Set- 1 O/S 29937278FJ 277842130123 Kit Lining Set- 2 O/S 29937279FJ 277842130124 Dust Cover-Top 29193894 257342118212 Dust Cover-Bottom 29193895 257342118213 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 80

Spring-Fulcrum End 29370722 257342108704/ 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29152742 257342107705 Grommet 64272726 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH 29022845 283942100124 Brake Assy-RH 29022846 283942100125 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195844 277842133303 Flange, Tube & Bracket-RH 29195845 277842133304 Kit Bush 29919718 NA Bush Metal (Bracket End) 29150460 504042103401 Bush Metal (Cam End) 29152601 288042103404 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 81

CMC (CI Body) CMC Assy 29066540 265129100118 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 CMC (Alu Body) CMC Assy 29067026 265229100119 CMC Major Kit 29967140 269929100293 CMC Minor Kit 29967320 NA CSC CSC Assy 29066553 275229100102 CSC Major Kit 29967275 265429100157 CSC Minor Kit 29967276 265429100156 82

Vehicle Models LPT 1613 TC BSII, BSIII LPT 1613 BSIV LPT 1615 BSII 83

Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH 29020281FJ 277842100149 Brake Assy-RH 29020282FJ 277842100148 Torque Plate-LH 29192145 277842133702 Torque Plate-RH 29192146 277842133701 Cam Shaft-LH 29500511 277842135102 Cam Shaft-RH 29500512 277842135103 Flange, Tube & Bracket-LH 29192670 277842133301 Flange, Tube & Bracket-RH 29192671 277842133302 Kit Bush 29919347 NA Lined Shoe Assy 29371677FJ 277842130115 / 257342130134 Kit Lining Set-Std 29937280FJ 277842130109 / 277842130101 Kit Lining Set- 1 O/S 29937281FJ 277842130134 Kit Lining Set- 2 O/S 29937282FJ 277842130135 Dust Cover-Top 29192378 257342118211 Dust Cover-Bottom 29192379 257342118210 Bush 29150131 257342103405 Bush-Fulcrum End 29190911 257342103404 O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 84

Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Sleeve-Delrin 29140088 257342108405 Grommet 29150465 257342107501 Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH 29022297 288342100132 Brake Assy-RH 29022298 288342100131 Masu Lining Brake Assy-LH 29022305 275242100143 Brake Assy-RH 29022306 275242100144 Lined Shoe Assy 29373112 NA Kit Lining Set-Std 29937689 283442109902 Kit Lining Set- 1 O/S 29937690 283442109903 Kit Lining Set- 2 O/S 29937691 283442109904 Torque Plate Assy-LH 29919707 NA Torque Plate Assy-RH 29919708 NA Flange, Tube & Bracket-LH 29195815 277842133301 85

Flange, Tube & Bracket-RH 29195816 277842133302 Kit Bush 29919717 NA Bush Metal 29150460 504042103401 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH 29020293FJ 283942300202 Brake Assy-RH 29020294FJ 283942300203 Torque Plate 29192147 277842133703 Cam Shaft-LH 29500478 277842135109 Cam Shaft-RH 29500479 277842135110 Kit Bush 29919387 NA Lined Shoe Assy 29371680FJ 257342130131 Kit Lining Set-Std 29937277FJ 277842130128 Kit Lining Set- 1 O/S 29937278FJ 277842130129 Kit Lining Set- 2 O/S 29937279FJ 277842130130 Dust Cover-Top 29192380 257342318212 Dust Cover-Bottom 29192381 257342318213 Bush Delrin 29150132 257342303404 Bush-Fulcrum End 29190911 257342103404 86

O Ring 29150005 257342107702 Oil Seal 29150025 257342107801 Spring-Cam End 29371498 277842138701 Spring-Fulcrum End 29370722 257342108704 / 277842138702 Roller 29192692 277842135104 Fulcrum Pin 29190717 257342106724 Grommet 64272726 257342107501 Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH 29021885 283942300202 Brake Assy-RH 29021886 283942300203 Masu Lining Brake Assy-LH 29022273 283942300237 Brake Assy-RH 29022274 283942300238 Lined Shoe Assy 29373113 NA Kit Lining Set-Std 29937686 283942309907 Kit Lining Set-1 O/S 29937687 283942309906 Kit Lining Set-2 O/S 29937688 283942309905 Torque Plate Assy-LH 29919713 503042303704 Torque Plate Assy-RH 29919714 503042303705 87

Kit Bush 29919720 NA Dust Cover Assy - Bottom 29194728 NA Dust Cover Assy - Top 29194729 NA Bush - Metal 29194719 503042303405 Oil Seal 29152663 288042107801 Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (25.4 mm AS type) CMC Assy 29066577 261829100106 CMC Major Kit 29967062 261829100109 CMC Minor Kit 29967063 261829100110 CMC (19.05 mm CV type) CMC Assy 29066525 264129100117 / 264129100153 CMC Major Kit 29966903 269929100177 CMC Minor Kit 29966682 265129100148 88