MK-0 w/jcs Stand TILE SAW OWNER S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your () one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible.
EXPLODED VIEW: See Page 42 for Sub-Assemblies F-J MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 40
MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 4
Sub-Assemblies F and G Sub-Assembly J MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 42
PARTS LIST: Item Description Qty Part # *Rev A Accessories - - - A Carton, Accessory Pack, 0 53366 * A2 Foam, Accessory Pack Carton 54022 * A3 Wrench, 5/6 Closed End 34684 * A4 A5 A6 Guard, Splash Wingscrew, /4-20 X /2 Washer, /4 SAE Flat 6030 5888 595 * A7 A8 A9 A0 Pump, Water, G-50A Fitting, Plastic, /4 FNPT X /4 BARB Hose, Vinyl, /4 ID Clamp, Flow, /4-/2 6 527 28397 3295 54394 A Rip Guide, Large Die Cast 5975 * A2 Miter, Large Bullnose 5320 * A3 Owner s Manual, MK-0 Portable Tile Saw 62059 * A4 Card, MK Warranty Registration 55037 * A5 Label, Do Not Return 57063 * A6 Sell Sheet, Tile Accessory 5695 * A7 Blade, MK-00, 0 X 060 X 5/8 54380 * A8 Tag, Serial Number, Blank 57500 * A9 Clip, Table Lock, 30 deg 6033- * A20 Pan, Plastic, 0 50634 * A2 Plug, Rubber Drain 53439 * A22 Clamp, Holding, Pump 62054 * A23 Screw. Wing, ¼-20 x ½ 2 5888 * A24 Nut, Hex, ¼-20 2 5893 * A25 Sheet, Set Up Instructions (Not shown in Exploded View) 62082 C Frames - - - C Assembly, Portable Stand 60705 * D Posts - - - D Post, DC, 0, MK Red 58438 * D2 Shaft, 0.63 Pivot, 0 53254 * D3 Screw, 3/8-6 X /2 Socket Head Set 5370 * D4 Spacer, 5/8X.385X.4 2 60654 * D5 Screw, 3/8-6 X 2 /2 Hex Head Cap 2 56030 * D6 Washer, 3/8 Split Lock 2 50925 * D7 Knob, 3/8-6 X.5 MK Adjustment 56770-02 * D8 Washer, 3/8 SAE Flat 3 50923 * D9 Plastic Post Cover 6057 E Stop, Cutting Head Kit, Stop 0 Cutting Head 57728-MK E Stop, 0 Cutting Head 57728 * E2 Screw, /4-20 X /4 Hex Head Cap 5745 * E3 Washer, /4 Split Lock 5259 * E4 Sheet, Cutting Head Stop Instruction 57728-IS * F Belt Guards - - - F Belt Guard, MK-0 5839-0 * F2 Bracket, Inner Belt Guard, 00/0 586 * F3 Screw, /4-20 x 3/4 Hex Head Cap 3 52370 * F4 Screw, /4-20 x Hex Head Cap 52676 * F5 Washer, /4 Split Lock 4 5259 * * MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 43
F6 Washer, /4 SAE Flat 4 595 * F7 Belt, 260J6 Micro-V 5894 * G Assembly, Blade Guard 52582 G Blade Guard, 0/5 53659 * G2 Tube, Water 2 55389 * G3 Screw, 5/6-8 X /2 Socket Head Set 3 52607 * G4 Elbow, /8 MNPT X /4 BARB 90 Brass 54652 * H Motors - - - H Motor, -/2HP\20V\60Hz 6027 * H2 Pulley, 6J7 X 5/8 Bore 5824 * H3 Key, 3/6 x 3/6 x -/8 Square 50344 * H4 Screw, 5/6-8 X 3/8 Socket Head Set, Cup Point 2 57083 * H5 Label, Warning most motor..., 2 3/4 X 2 7/6 55672 * H6 Label, Caution, GFCI, X 2 /8 55678 * H7 Label, Caution, 5 Amp Max., X 2-/8 54822 * H8 Label, Warning, Read Owner s Manual, -3/4 X 3-3/8 55806 * H9 Label, MK Service Info., 2 /8 X -3/6 55038 * J Assembly, Cutting Head 589 - J Cutting Head, DC, 00/0, MK Red 58224 * J2 Pin, Blade Shaft Lock 58200 * J3 Spring, Blade Guard Lock 5820 * J4 E-Ring, /4 Retaining 58202 * J5 Bearing, 7mm X 40mm X 2mm Ball (6203-2NSE) 2 377 * J6 Shaft, Blade 00/0 58222 * J7 Flange, 2-3/8 Inner 37737 * J8 Flange, 2-3/8 Outer 35830 * J9 Nut, 5/8-8 Hex 35848 * J0 Pulley, 6J9 X 5/8 Bore 5899 * J Key, 3/6 x 3/6 x /8 Square 50344 * J2 Screw, 5/6-8 X 3/8 Socket Head Set, Cup Point 2 57083 * J3 Bumper, /2 Dia Rubber 52674 * J4 Screw, 5/6-8 X Hex Head Cap 4 5743 * J5 Washer, 5/6 SAE Flat 4 5754 * J6 Washer, 5/6 Split Lock 4 5747 * J7 Nut, 5/6-8 Hex 4 096 * J8 Screw, 5/6-8 x 2 /2 Hex Head Cap, Full Thread 5748 * J9 Pivot, Blade Guard 53208 * J20 Washer, 3/8 SAE Flat 2 50923 * J2 Wingnut, 5/6-8 Nylock 5746 * J22 Strap, Motor Adjustment 52673 * J23 Screw, 3/8-6 X 3 /2 Hex Head Full Thread 5347 * K Guide Bars - - - K Bar, 3/4 X 32 Guide, 0 34759 * K2 Cover, Guide Bar, 20 X 35 58403 * K3 Spacer, Guide Bar Cover, 0 2 52393 * K4 Screw, 5/6-8 X Hex Head Cap 2 5743 * K5 Washer, 5/6 Split Lock 2 5747 * K6 Washer, 5/6 SAE Flat 2 5754 * L Tables - - - L Table, 00/0 57660 * L2 Washer, 5/6 SAE Flat 2 5754 * MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 44
L3 Washer, 5/6 Split Lock 2 5747 * L4 Screw, 5/6-8 X Hex Head Cap 2 5743 * M Assembly, Roller Wheel 5756-0- M Bracket, Roller Wheel 5402 * M2 Wheel, Roller 5799 * M3 Screw, /4-20 X /2 Hex Head Cap 594 * M4 Washer, /4 SAE Flat 595 * M5 Nut, /4-20 Hex 5893 * PARTS LIST FOR JCS STAND (SHOWN IN PAGE 4): Item Description Qty MK p/n - Assembly, Portable Stand, MK00/0/770EXP 60705 Weldment, Integrated Frame 60690 2 Weldment, Rear Support 60693 3 Weldment, Front Support 60700 4 Spring, Gas, 600N 2 60696 5 Fitting, End, Gas Spring 4 60695 6 Washer, 5/6 SAE 0 5754 7 Nut, Hex, Nylok, 5/6-8 5 58289 8 Screw, Hex, 5/6-8x2 3 55494 9 Screw, Shoulder, 5/6x3/4 4 60726 0 Nut, Hex, Nylok, /4-20 4 59857 Spacer, /2x5/6x-/8 2 60732 2 Washer, 3/8 SAE 8 50923 3 Wheel, 8x2-/4 2 55986 4 Spacer, 3/4x3/8x2-/4 2 60728 5 Nut, Hex, Nylok, 3/8-6 4 52505 6 Screw, Hex Hd, 3/8-6x4 2 5353 7 Plug, Plastic, SQ., 0-4 Ga 6 60727-2 8 Plug, Plastic, SQ., 4-20 Ga 60727-9 Caster, Swivel, 3 w/ 3/8-6 Stem 2 60735 20 Bumper, Rubber 2 59855 2 Rivet, Dome Style, 3/6 Dia x.25-.375 Grip 2 60729-3 22 Screw, Hex Hd, 5/6-8x2-3/4 2 52520 23 Weldment, Vertical Support 60934 24 Plate, Spring 60694 25 Rivet, Dome Style, 5/32 Dia x.063-.25 Grip 4 6226-26 Pin, Locking 60936 27 Spring, /2x.04x.75 60697 28 Ring, Retaining, 3/8x.035 67 29 Knob, Plastic 59428-30 Pin, Frame Locking 62055 3 Pin, Wheel Locking 6205 32 Ring, Retaining, /2x.042 62053 33 Spring,.600x.045x2.25 62052 34 Cap, Vinyl, /2-9/6x3/4 3 62057 MK-0 w/jcs Stand Revision 04/05, Effective Date August 9, 2005 Page 45