Kestrel Aluminium Systems Limited Product Manual Section 14 Thermal Sliding Folding Door Manual Version 23.0.1
Thermal Sliding Folding Door Section 14.01 Product Specification 14.01.01 sheet 1 Product specification 14.01.01 sheet 2 Product specification 14.01.01 sheet 3 Product specification Therm software images 14.01.01 sheet 4 Product specification Therm software images 14.01.01 sheet 5 Product specification Therm software images Section 14.02 Door types 14.02.01 sheet 1 Door types and operation Section 14.03 Section ID/Parts ID Section 14 Contents 14.03.01 sheet 1 Section ID KAS730, KAS731 and 14.03.02 sheet 1 Section ID KAS733, KAS592, KAS735, KAS736, KAS737 and KAS739 14.03.02 sheet 2 Section ID and application of KAS743 and KAS744 adjustable jamb sections 14.03.03 sheet 1 Section ID KAS738, KAS740, KAS741, KAS466 and glazing beads/glazing gaskets 14.03.03 sheet 2 Section ID KAS490D.S and KAS490D.M End Sealing Blocks 14.03.04 sheet 1 Parts ID hinge, handle hinge, top guide bottom roller and hinge tap plate 14.03.04 sheet 2 Parts ID half top guide and half bottom roller 14.03.04 sheet 3 Parts ID Bottoms rollers for KAS739 track Standard hinges 14.03.04 sheet 4 Parts ID Bottoms rollers for KAS739 track Half hinges 14.03.05 sheet 1W Parts ID Master door lock, lever/lever door handle and keep set 14.03.05 sheet 2W Parts ID Slave door lock, extension drive and shoot bolts 14.03.05 sheet 3W Parts ID Tall door lock options Single and double doors 14.03.05 sheet 4W Parts ID Handing types 14.03.06 sheet 1 Parts ID Slave door shoot bolt, gearbox, locking handle and bolt guide Section 14.04 Typical details 14.04.01 sheet 1 Door elevation and detail keys 14.04.02 sheet 1 Head Detail Open In 14.04.02 sheet 2 Head Detail Open Out 14.04.03 sheet 1 Cill/Track Detail Open In 14.04.03 sheet 2 Cill/Track Detail Open Out 14.04.03 sheet 3 Cill/Track Detail KAS215 Cill 14.04.03 sheet 4 Cill/Track Detail KAS621/623 Cill 14.04.03 sheet 5 Cill/Track Detail No Cill 14.04.04 sheet 1 Flush Threshold Option Open In or Open Out 14.04.04 sheet 2 Flush Threshold Option shoot bolt guide options and guide packer 14.04.05 sheet 1 Jamb Detail Open In 14.04.05 sheet 2 Jamb Detail Open Out 14.04.05 sheet 3 Jamb Detail Open In KAS743 and 744 adjustable jamb 14.04.05 sheet 4 Jamb Detail Open Out KAS743 and 744 adjustable jamb 14.04.06 sheet 1 Meeting (Hinged) Detail Open In 14.04.06 sheet 2 Meeting (Hinged) Detail Open Out 14.04.07 sheet 1 Meeting (Roller) Detail Open In 14.04.07 sheet 2 Meeting (Roller) Detail Open Out 14.04.08 sheet 1 Locking Jamb Detail Open In 14.04.08 sheet 2 Locking Jamb Detail Open Out 14.04.08 sheet 3 Locking Jamb Detail Open In KAS743 and 744 adjustable jamb 14.04.08 sheet 4 Locking Jamb Detail Open Out KAS743 and 744 adjustable jamb Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.00 Sheet 1 01.11.14
Thermal Sliding Folding Door Section 14 Contents Section 14.04 Typical details - Continued 14.04.09 sheet 1 Meeting (Locking) Detail Open In 14.04.09 sheet 2 Meeting (Locking) Detail Open Out Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.00 Sheet 2 01.11.14
Kestrel Aluminium Systems Thermal Sliding Folding Door System Thermal Sliding Folding Door System Product Specification Product Description The Kestrel Thermal Sliding Folding Door System is designed for residential and light commercial use. The suite of profiles will allow construction of the most common types of odd leaf door types.the system is internally beaded as default. Externally beaded door leafs could be constructed if required by simply reversing the stiles/rails. The system is designed generally in accordance with BS 4873: 2004 and uses 14mm, 24mm and 30mm PA66 GF25 polymide thermal break. Polyamide thermal break allows for single or dual colour options Please note dual colour choice will incur additional cost/time surcharges Frame profiles are typically mm deep, with an 86mm handed jamb section (to accept KAS60 rebates at head and cill. Square or bevel beads are standard. A range of cill sections and couplers compliment the range. KAS743 & KAS744 adjustable jamb profiles included. Materials: Aluminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN 12020-2:2008 Finishes: Mill finish Etched and anodised to BS 3987: 1991 (01.06.2007) - Silver AA25 or colours on request. Polyester Powder coat paint to BS EN 12206-1:2004. See separate list for standard colour range available. Product Limitations: Maximum door leaf width = 900mm Maximum door leaf height = 2300mm with standard lock - Upto 20mm with tall door lock KAS538-TDL Maximum door leaf weight = 80kg Tracks must be straight and level Jambs must be straight and plumb Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.01 Sheet 1 01.10.13
Kestrel Aluminium Systems Thermal Sliding Folding Door System Thermal Sliding Folding Door System Product Specification Construction: Outer frames are square cut with jambs typically running through. Head and cill/track sections are secured between jambs by driving self tapping stainless steel screws into integral screw ports. All joints to be sealed against the entry of water. Door leaf joints are mitre cut, sealed and jointed using aluminium EN16 AC-46100D die cast mechanical corner cleats and aluminium UNI 5076 die cast mechanical corner chevrons. Hardware: The bottom rollers, standard and D handle hinges and top guides are all bespoke to Kestrel Aluminium Systems Limited. The bottom roller uses acetal co-polymer wheels for quiet, smooth and long lasting performance within the aluminium track section. Roller centre guide positions are specific to each track type. Slave leafs are locked by a gear driven shoot bolt throwing 20mm into the head and cill track sections - operated by a locking shallow fitting handle. Master door leaf locking is with a 2 hook dead latch and bolt and lever/lever handle set with adjustable steel keep set. 100mm europrofile cylinders operate the dead latch. Glass, Glazing and Infill Panels: The system is designed to accept, 24mm or 28mm thick (DG) IGU's or infill panels. Glazing to be carried out in strict accordance with BS 6262 Performance: Thermal Doors constructed with thermally broken profiles meet current Building Regulation Approved Document (AD) L1A, L1B/L2A, L2B requirements using a range of IGU's (Insulating Glass Units) See following sheets for thermal data and Therm software images and frame U-values etc. SAP 2009 Table 6e can also be used in the absence of test data or calculated values. Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.01 Sheet 2 01.10.13
Thermal Sliding Folding Door System Thermal Performance Therm Software images Thermal Sliding Folding Door System - Typical head detail Therm Version 5.2.14 Uframe = 3.30 W/m2K ψedge = 0.0255 W/mK Thermal Sliding Folding Door System - Typical cill detail Therm Version 5.2.14 U-frame = 3.29 W/m2K ψ-edge = 0.0276 W/mK Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.01 Sheet 3 01.10.13
Thermal Sliding Folding Door System Thermal Performance Therm Software images Thermal Sliding Folding Door System - Typical hinge jamb detail Therm Version 5.2.14 U-frame = 2.64 W/m2K ψ-edge = 0.0278 W/mK Thermal Sliding Folding Door System - Typical Lock jamb detail Therm Version 5.2.14 U-frame = 2.50 W/m2K ψ-edge = 0.0289 W/mK Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.01 Sheet 4 01.10.13
Thermal Sliding Folding Door System Thermal Performance Therm Software images Thermal Sliding Folding Door System - Typical meeting stile detail Therm Version 5.2.14 U-frame = 2.51 W/m2K ψ-edge = 0.0281 W/mK Thermal Sliding Folding Door System Overall Door U-Value results (W/m2K) 3 panel door simulated and calculated as 3000mm w x 2180mm h (open in and open out) in accordance with Easifold 3000 data prepared by Dr Gary Morgan IGU Centre pane U-Value = 1.3 W/m2K O/A U-Value Rounded 1.8 W/m2K (Open in) IGU Centre pane U-Value = 1.3 W/m2K O/A U-Value Rounded 1.8 W/m2K (Open out) Calculation sheets available on request Additional calculation shows relationship for standard door sizes with 5, 6, 10 leafs etc. will provide the same overall U-Value figures as calculated for a basic three leaf system. Overall U-Values can be altered by changing the IGU specification from the 1.3 W/m2K value used to achieve 1.8 W/m2K as above. Edgetech triseal warm edge spacer bar used in IGU, other warm edge spacer bars can be used that offer an equivalent linear thermal transmittance or better. The centre pane figure can be checked using Pilkington Spectrum V3.1.1 software or similar software offered and verified by other reputable flat glass suppliers. Open in doors shown in image examples above open-out doors have been simulated and calculated also to ensure compliance. Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. 14.01.01 Sheet 5 01.10.13
Thermal Sliding Folding Door System Door types and operation 3 3 + 1 5 5 + 1 3 + 3 4* Equal * No access leaf Use 1/2 roller typess 5 + 5 Notes: 5 + 3 All odd leaf door combinations can be handed. Master and slave door leafs can be handed. Open in or open out 14.02.01 Sheet 1 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS730 Head/Cill section 43 45 16 KAS731 Jamb section 30 35 86 Door section 50 14.03.01 Sheet 1 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS733 4 Panel door jamb 50 KAS592 Hinge section KAS737 Cill Brush carrier KAS735 Lock rebate section A KAS736 Lock rebate section B KAS739 Flush Track section 16 27 69 96 14.03.02 Sheet 1 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS482.9B KAS482.9B - BLACK - Woolpile with weather fin - KAS60 head and cill rebates and KAS743 jamb section KAS743 KAS744 M8 x 20 2 Part adjustable jamb KAS743 and KAS744 86 KAS744 is square cut between track and head sections. M8 x 20 35 KAS495.SC8.20 48 48.00mm setting out - Default for estimating/production software to allow for + 4.00mm and - 8.00mm lateral movement and adjustment. 40 52 M8 x 20 M8 x 20 M8 x 20 M8 x 20 14.03.02 Refer to product manual pages for typical hinge setting out and all other preparation details. Sheet 2 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS738 Wool-pile carrier (PVC) KAS740 Lock Carrier (PVC) NEW KAS583 brush (for KAS737) KAS480.14B - BLACK - Woolpile with weather fin - Door head KAS741 Cover trim (PVC) NEW KAS480.13B - BLACK - Woolpile with weather fin - Door bottom rail Above PVC sections - BLACK only KAS482.9B - BLACK - Woolpile with weather fin - KAS60 head and cill rebates KAS465 lock rebate gasket KAS466 Finger guard stile gasket 28 KAS635 and for 28mm glazing 13.5 KAS635 KAS633 and KAS634 for 24mm glazing 17.5 KAS634 KAS633 14.03.03 Sheet 1 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS490D.S Side block 15 KAS490D.M Middle block 33 5 6.8 9.15 27 45 8 8 45 Side Block (8 per door) Middle Block (4 per door) Plan view End Sealing Blocks AT200 EPDM Foam - Black KAS490D.S KAS490D.M 14.03.03 Elevation view Sheet 2 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS537-TP tap plate used with all hinged items Top Guides and Bottom Rollers dedicated to KAS730 track KAS537-H KAS537-HTP Top guide KAS537-TG Hinge KAS537-HDH Handle Hinge Bottom Roller KAS537-BR730 Bespoke components Silver finish White finish Black finish 14.03.04 Sheet 1 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS537-TP tap plate used with all hinged items Top Guides and Bottom Rollers dedicated to KAS730 track Top guide (Half) KAS537-TGHL (Left) KAS537-TGHR (Right) KAS537-BRL730 (Left) KAS537-BRR730 (Right) Bespoke components Silver finish White finish Black finish 14.03.04 Bottom Roller (Half) Sheet 2 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS537-TP tap plate used with all hinged items Bottom Rollers dedicated to KAS739 track KAS537-H KAS537-HTP Top guide KAS537-TG Hinge KAS537-HDH Handle Hinge Bottom Roller KAS537-BR739 Bespoke components Silver finish White finish Black finish 14.03.04 Sheet 3 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS537-TP tap plate used with all hinged items Bottom Rollers dedicated to KAS739 track Top guide (Half) KAS537-TGHL (Left) KAS537-TGHR (Right) KAS537-BRL739 (Left) KAS537-BRR739 (Right) Bespoke components Silver finish White finish Black finish 14.03.04 Bottom Roller (Half) Sheet 4 01.10.13
Thermal Sliding Folding Door System Section and parts ID - Single Door Leaf 2938246 STV-Trulock SF 2060/35 M2 LH KAS538-J2HLL 2938238 STV-Trulock SF 2060/35 M2 RH KAS538-J2HLR 4930169 F20-908 Centre Keep Square End U LH KAS538-JCKL 4930168 F20-908 Centre Keep Square End U RH KAS538-JCKR 2949447 F20-908 MV2 EXT Keep Set KAS538-JFKS (2 pieces per set) KAS538-LST Lever/Lever handle set in Silver/Black/White finish. 14.03.05 Sheet 1W 01.10.13
Thermal Sliding Folding Door System Section and parts ID - Double Door Leafs 49321 STV-Trulock SF 2062/35 M2 LH SHORT KAS538-S2HLL 47320 STV-Trulock SF 2062/35 M2 RH SHORT KAS538-S2HLR 5004515 STV-FGTE Slave 2062-908/35 92/8 MEV2 LH KAS538-SDLL 5004516 STV-FGTE Slave 2062-908/35 92/8 MEV2 RH KAS538-SDLR 2930754 STV-A FGTE 372 SHOOTBOLT KAS538-SDSB372 2500480 STV-A FGTE 175 SHOOTBOLT KAS538-SDSB175 5003676 FGTE VR 450/20mm Extension KAS538-SDSBEXT KAS538-LST Lever/Lever handle set in Silver/Black/White finish. Slave Leaf Door height () up to 1952mm Door height () up to 2149mm Door height () up to 2300mm 1 x KAS538-SDSB175 1 x KAS538-SDSB372 1 x KAS538-SDSB175, 1 x KAS538-SDSBEXT 14.03.05 Sheet 2W 01.10.13
FGTE Trulock SF 2062/35 M2 NON Handed KAS538-TDL Thermal Sliding Folding Door System Section and parts ID - Tall door leafs 5003674 Master reverse mechanism KAS538-MRM (226mm) Crop 5004515 STV-FGTE Slave 2062-908/35 92/8 MEV2 LH KAS538-SDLL 5004516 STV-FGTE Slave 2062-908/35 92/8 MEV2 RH KAS538-SDLR 730 739 2930754 STV-A FGTE 372 SHOOTBOLT KAS538-SDSB372 2500480 STV-A FGTE 175 SHOOTBOLT KAS538-SDSB175 5003676 FGTE VR 450/20mm Extension KAS538-SDSBEXT KAS538-LST Lever/Lever handle set in Silver/Black/White finish. Master leaf (Single or double door) KAS538-MRM used on cropped master lock to provide shoot bolt into head Door height () up to 2402mm 1 x KAS538-SDSB175, 1 x KAS538-SDSBEXT Door height () up to 2599mm 1 x KAS538-SDSB175, 1 x KAS538-SDSBEXT Door height () up to 20mm 1 x KAS538-SDSB372, 1 x KAS538-SDSBEXT If single door - crop 1 piece of KAS538-JFKS for upper hook by 143mm Slave Leaf 14.03.05 Door height () up to 2402mm Door height () up to 2599mm Door height () up to 20mm 1 x KAS538-SDSB175, 1 x KAS538-SDSBEXT 1 x KAS538-SDSB372, 1 x KAS538-SDSBEXT 1 x KAS538-SDSB175, 2 x KAS538-SDSBEXT Sheet 3W 01.10.13
Thermal Sliding Folding Door System Section and parts ID - Lock Handing Open Out Open Out Open In Open In Single Door LH Keeps LH to match Single Door RH Keeps RH to match Single Door RH Keeps RH to match Single Door LH Keeps LH to match All external views Open Out Open Out Open In Open In Double Door Double Door Double Door Double Door MASTER LH Slave LH to match MASTER RH Slave RH to match MASTER RH Slave RH to match MASTER LH Slave LH to match 14.03.05 Sheet 4W 01.10.13
Thermal Sliding Folding Door System Section and parts ID KAS539-CGB NB - Ensure gear box is handed correctly. Handle should operate the gear box by turning upwards and towards the glass unit to retract the bolts 27 M8 13 M8 26.5 180 Up to UN-LOCK 7 43 M5 180 Down to LOCK 22 165 130 43 M5 14 M8 60 15.25 24 KAS539-SBE KAS539-SH Locking operating handle for shoot bolt with side mounted cylinder - NON Handed KAS539-SBR (Rod 1500mm) KAS537-SBG Top/bottom shoot bolt guide - allows +/- 2.00mm lateral adjustment KAS537-SBGF M8 Top/bottom shoot bolt guide with fixed centre - alternative fitting to above item 14.03.06 Scale 1.2 Sheet 1 01.10.13
Thermal Sliding Folding Door System Door elevation and detail keys A 14.04.02 D 14.04.05 E 14.04.06 F G 14.04.07 14.04.08 B 14.04.03 Typical Elevation: C* 14.04.04 Details shown for both open in and open out doors *Separate detail shown for low track option - Commercial use etc. H 14.04.09 14.04.01 Sheet 1 01.10.13
86 at jamb Sliding/Folding Doors Head detail OPEN IN KAS730 27 43 A 14.04.02 KAS60 27.5 KAS482.9B Outside KAS230-C KAS480.14B KAS537-TG 5 Inside 6 KAS227-DOOR x 2 20 50 8 Guide level to top of door leaf KAS537-HTP Stainless Steel tap plates used to secure hinge in any position 28 Scale 1.1 14.04.02 Sheet 1 01.10.13
Sliding/Folding Doors 86 at jamb Head detail OPEN OUT KAS730 43 A 14.04.02 KAS79 KAS60 wool-pile optional KAS537-TG KAS482.9B 6 8 Guide level to top of door leaf KAS480.14B KAS227-DOOR x 2 50 KAS230-C Inside KAS537-HTP 20 Outside Stainless Steel tap plates used to secure hinge in any position 28 Scale 1.1 14.04.02 Sheet 2 01.10.13
Sliding/Folding Doors 28 Cill/Track detail OPEN IN B 14.04.03 KAS537-HTP Outside Inside 20 KAS230-C KAS227-DOOR x 2 KAS482.9B 27.5 KAS60 KAS730 KAS537-BR730 KAS480.13B 6 8 50 Stainless Steel tap plates used to secure hinge in any position Roller level to bottom of door leaf KAS738 pile carrier KAS487 27 43 9.15 KAS480.13B 30 50 86 at jamb Scale 1.1 14.04.03 Sheet 1 01.10.13
Kestrel Aluminium Systems 28 Sliding/Folding Doors Cill/Track detail OPEN OUT At jamb B 14.04.03 KAS537-HTP Inside 20 KAS230-C KAS227-DOOR x 2 8 KAS537-BR730 KAS730 KAS482.9B KAS60 6 27.5 8 50 Stainless Steel tap plates used to secure hinge in any position Roller level to bottom of door leaf Outside KAS480.13B KAS738 pile carrier KAS487 43 KAS480.13B 30 50 86 at jamb Scale 1.1 14.04.03 Sheet 2 01.10.13
Sliding/Folding Doors 86 at jamb Cill/Track - Options KAS60 68 8 Outside KAS730 25 45 18 KAS215 100 KAS215 100mm cill Typical drain preparation shown Scale 1.1 14.04.03 Sheet 3 01.10.13
Sliding/Folding Doors 86 at jamb Cill/Track - Options KAS60 61 8 Outside KAS730 18 45 18 63 KAS623 KAS621 7 111 KAS621/KAS623 cill Please Note - Alternative cill noses can be used - See also KAS624, KAS625, KAS626 Scale 1.1 14.04.03 Sheet 4 01.10.13
Sliding/Folding Doors 86 at jamb Cill/Track - Options KAS60 43 8 Outside KAS730 45 18 63 86 at jamb No cill Scale 1.1 14.04.03 Sheet 5 01.10.13
See ID sheets 14.03.04 sheet 3 14.03.04 sheet 4 KAS537-BR739 KAS537-BRL739 KAS537-BRR739 Sliding/Folding Doors Flush Threshold option - OPEN IN or OUT 28 KAS537-HTP C 14.04.04 Outside KAS230-C KAS227-Door x 2 Inside 12.6 KAS737 17.6 KAS583 brush 5 Roller level set off door leaf as shown 7 13 Threshold or external ramp to KAS739 Internal floor finish to details KAS19 as example KAS739 Allow for drainage detail NB Roller codes denote track KAS537-BR739 KAS537-BRL739 KAS537-BRR739 30 50 86 at jamb At jamb Scale 1.1 14.04.04 Sheet 1 01.10.13
Sliding/Folding Doors Flush Threshold option - OPEN IN or OUT 28 KAS537-SBBP C 14.04.04 Inside KAS537-SBG Outside Use KAS537-SBBP with KAS739 track option KAS230-C KAS537-SBGF KAS227-Door x 2 13 KAS537-SBBP KAS537-SBG KAS494.31 12.6 5 Threshold or external ramp to KAS739 Fixed position shoot bolt guide - Alternative fitting to KAS537-SBG shown above KAS19 as example KAS739 Allow for drainage detail 30 50 86 at jamb At jamb Scale 1.1 14.04.04 Sheet 2 01.10.13
Sliding/Folding Doors Jamb detail OPEN IN KAS537-HTP Internal finishes Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw KAS537-H Inside KAS227-DOOR x 2 Frame packers KAS466 KAS466 Perimeter seal KAS230-C KAS731 Outside 35 10 Line of KAS60 rebate at head/cill D 14.04.05 KAS466 KAS479 wedge 60mm window outer frame KAS731 Scale 1.1 14.04.05 Sheet 1 01.10.13
Sliding/Folding Doors Jamb detail OPEN OUT KAS537-HTP Internal finishes Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw Inside KAS227-DOOR x 2 Line of KAS60 rebate at head/cill Frame packers KAS466 KAS466 Perimeter seal KAS230-C KAS731 Outside 35 10 KAS537-H D 14.04.05 KAS479 wedge KAS466 60mm window outer frame KAS731 Scale 1.1 14.04.05 Sheet 2 01.10.13
Kestrel Aluminium Systems Sliding/Folding Doors 2 Part adjustable jamb - OPEN IN Internal finishes KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw Inside KAS482.9B KAS537-H KAS227-DOOR x 2 Frame packers M8 x 20 KAS466 KAS744 KAS466 Perimeter seal M8 x 20 KAS230-C KAS743 Outside 35 11 10 Line of KAS60 rebate at head/cill D 14.04.05 KAS743 and KAS744 2 part jamb 2 part jamb provides +/- 6.00mm of lateral adjustment Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Scale 1.1 14.04.05 Sheet 3 01.10.13
Kestrel Aluminium Systems Sliding/Folding Doors 2 Part adjustable jamb - OPEN OUT Internal finishes KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw Inside KAS482.9B KAS227-DOOR x 2 Line of KAS60 rebate at head/cill Frame packers M8 x 20 KAS466 KAS744 KAS466 Perimeter seal M8 x 20 KAS230-C KAS743 Outside 35 11 10 KAS537-H D 14.04.05 KAS743 and KAS744 2 part jamb 2 part jamb provides +/- 6.00mm of lateral adjustment Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Scale 1.1 14.04.05 Sheet 4 01.10.13
Sliding/Folding Doors Meeting (hinged) detail OPEN IN KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw 20 50 10 26 50 20 Inside KAS539-SH KAS227-DOOR x 2 KAS466 KAS537-SBG M8 KAS539-CGB KAS466 KAS230-C Outside Line of KAS60 rebate at head/cill KAS539-SBR Rod = 1500mm KAS537-H E 14.04.06 M8 26.5 13.25 KAS537-SBG or KAS537-SBGF 60 13 40 M8 27 Turn socket head screw to slide adjustment block Accessible with door insitu KAS539-CGB 14 New rod end cap KAS539-SBE Shoot bolt guide +/- 2.00mm adjustment Scale 1.1 14.04.06 Sheet 1 01.10.13
Sliding/Folding Doors Meeting (hinged) detail OPEN OUT KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw 20 50 10 26 50 20 Inside KAS539-SH KAS537-H Line of KAS60 rebate at head/cill KAS466 KAS537-SBG M8 KAS539-CGB KAS466 KAS230-C KAS227-DOOR x 2 Outside KAS539-SBR Rod = 1500mm E 14.04.06 26.5 13.25 KAS537-SBG or KAS537-SBGF 60 13 40 M8 27 Turn socket head screw to slide adjustment block Accessible with door insitu KAS539-CGB 14 New rod end cap KAS539-SBE Shoot bolt guide +/- 2.00mm adjustment Scale 1.1 14.04.06 Sheet 2 01.10.13
Kestrel Aluminium Systems Sliding/Folding Doors Meeting (roller) detail OPEN IN KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw 20 50 10 50 20 Inside KAS227-DOOR x 2 KAS466 KAS466 KAS230-C Outside Line of KAS60 rebate at head/cill F 14.04.07 Top guide KAS537-H Hinge Roller 30 44 KAS537-H Roller 42 62 Scale 1.1 14.04.07 Sheet 1 01.10.13
Kestrel Aluminium Systems Sliding/Folding Doors Meeting (roller) detail OPEN OUT KAS537-HTP Stainless Steel tap plates used to secure hinge in position. Lock off all hinges with 25mm long screw 20 50 10 50 20 Inside Line of KAS60 rebate at head/cill KAS466 KAS466 KAS230-C KAS227-DOOR x 2 Outside Roller F 14.04.07 Top guide KAS537-H 30 44 Hinge KAS537-H Roller 42 62 Scale 1.1 14.04.07 Sheet 2 01.10.13
Sliding/Folding Doors Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Locking jamb detail OPEN IN 35 Internal finishes KAS227-DOOR x 2 KAS538-LST Inside KAS465 KAS494.31 KAS494.31 KAS741 KAS740 KAS740 Frame packers KAS230-C KAS736 KAS465 KAS735 Perimeter seal KAS731 Line of KAS60 rebate at head/cill Outside 26 5 G 14.04.08 23 30 5 KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Top/Bottom hooks Keeps: Locks for single doors: KAS538-J2HLL KAS538-J2HLR Main lock body 53 45 10.5 20 Latch Bolt KAS538-JCKL (Left Hand) KAS538-JCKR (Right Hand) KAS538-JFKS (Top/bottom keep set) 35mm back set 20mm forend 35 3 20 Scale 1.1 14.04.08 Sheet 1 01.10.13
Sliding/Folding Doors Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Locking jamb detail OPEN OUT Internal finishes 35 Line of KAS60 rebate at head/cill Inside KAS465 KAS494.31 KAS494.31 KAS741 KAS740 KAS740 Frame packers KAS230-C KAS735 KAS465 KAS736 Perimeter seal KAS731 KAS227-DOOR x 2 KAS538-LST Outside 5 G 14.04.08 23 35 KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Top/Bottom hooks Keeps: Locks for single doors: KAS538-J2HLL KAS538-J2HLR Main lock body 53 45 10.5 20 Latch Bolt KAS538-JCKL (Left Hand) KAS538-JCKR (Right Hand) KAS538-JFKS (Top/bottom keep set) 35mm back set 20mm forend 35 3 20 Scale 1.1 14.04.08 Sheet 2 01.10.13
Kestrel Aluminium Systems Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Sliding/Folding Doors 2 Part adjustable jamb - OPEN IN KAS743 and KAS744 2 part jamb 2 part jamb provides +/- 6.00mm of lateral adjustment 35 Internal finishes KAS227-DOOR x 2 KAS482.9B Inside KAS735 KAS465 M8 x 20 KAS494.31 KAS494.31 KAS740 KAS740 KAS744 Frame packers KAS230-C KAS736 KAS465 M8 x 20 Perimeter seal KAS743 Line of KAS60 rebate at head/cill KAS538-LST 5 Outside G 14.04.08 18 23 46 KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Top/Bottom hooks Keeps: Locks for single doors: KAS538-J2HLL KAS538-J2HLR Main lock body 53 45 10.5 20 Latch Bolt KAS538-JCKL (Left Hand) KAS538-JCKR (Right Hand) KAS538-JFKS (Top/bottom keep set) 35mm back set 20mm forend 35 3 20 Scale 1.1 14.04.08 Sheet 3 01.10.13
Kestrel Aluminium Systems Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Sliding/Folding Doors 2 Part adjustable jamb - OPEN OUT KAS743 and KAS744 2 part jamb 2 part jamb provides +/- 6.00mm of lateral adjustment 35 Internal finishes Line of KAS60 rebate at head/cill KAS482.9B Inside KAS465 M8 x 20 KAS494.31 KAS744 KAS740 KAS740 Frame packers KAS230-C KAS735 KAS465 M8 x 20 Perimeter seal KAS743 KAS227-DOOR x 2 KAS538-LST 5 Outside G 14.04.08 18 23 46 KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Top/Bottom hooks Keeps: Locks for single doors: KAS538-J2HLL KAS538-J2HLR Main lock body 53 45 10.5 20 Latch Bolt KAS538-JCKL (Left Hand) KAS538-JCKR (Right Hand) KAS538-JFKS (Top/bottom keep set) 35mm back set 20mm forend 35 3 20 Scale 1.1 14.04.08 Sheet 4 01.10.13
Sliding/Folding Doors Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Locking meeting detail OPEN IN M 35 35 S Inside KAS538-LST KAS227-DOOR x 2 KAS465 KAS494.31 KAS494.31 KAS741 KAS740 KAS740 KAS736 KAS465 KAS735 KAS230-C Line of KAS60 rebate at head/cill KAS538-LST 26.5 5 26.5 H 14.04.09 Outside 23 KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Slave door must be shut 1st and shoot bolts thrown and locked before master door will lock into slave door Top/Bottom hooks Slave Lock: Locks for double doors: Short Lock variant KAS538-S2HLL KAS538-S2HLR 35mm back set 20mm forend Main lock body 53 45 35 3 10.5 20 Latch 20 KAS538-SDLL KAS538-SDLR 35mm back set 20mm forend KAS538-SDSB175-175mm shoot bolt KAS538-SDSB372-372mm shoot bolt KAS538-SDSBEXT - 450mm extension Scale 1.1 14.04.09 Sheet 1 01.10.13
Sliding/Folding Doors Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice. Locking meeting detail OPEN OUT 35 35 Inside 23 KAS538-LST Line of KAS60 rebate at head/cill KAS465 KAS494.31 KAS494.31 KAS741 KAS740 KAS740 KAS735 KAS465 KAS736 KAS230-C KAS227-DOOR x 2 26.5 5 KAS538-LST Outside H 14.04.09 23 M KAS538-LST Lever/Lever set 92mm centres (Requires 100mm cylinder (50/50)) Top/Bottom hooks S Slave door must be shut 1st and shoot bolts thrown and locked before master door will lock into slave door Slave Lock: Locks for double doors: Short Lock variant KAS538-S2HLL KAS538-S2HLR 35mm back set 20mm forend Main lock body 53 45 35 3 10.5 20 Latch 20 KAS538-SDLL KAS538-SDLR 35mm back set 20mm forend KAS538-SDSB175-175mm shoot bolt KAS538-SDSB372-372mm shoot bolt KAS538-SDSBEXT - 450mm extension Scale 1.1 14.04.09 Sheet 2 01.10.13