TRAKYA DÖKÜM MORE THAN 30 YEARS EXPERIENCE IN FOUNDRY PRACTICE
TRAKYA DÖKÜM A WORLD CLASS ISO-TS 16949 DISAMATIC FOUNDRY AND MACHINING PLANT
TO BE THE LEADER IN TURKISH CASTING SECTOR TO BE A CONSTANTLY DEVELOPING COMPANY MANUFACTURING HIGH VALUE ADDED PRODUCTS BEYOND CUSTOMER S EXPECTATION
HISTORY OF TRAKYA DOKUM 1977 FOUNDATION OF THE COMPANY 1980 START OF THE CONSTRUCTION OF THE FOUNDRY. 1982 START OF THE SERIAL PRODUCTION. 1991 EXTENSION AND SYNCRONIZATION OF PRODUCTION LINE 2 1992 START OF EXPORT 1997 START OF THE SERIAL PRODUCTION ON PRODUCTION LINE-3 2003 MACHINING SHOP INVESTMENT. 2006 START OF THE SERIAL PRODUCTION ON PRODUCTION LINE-4 2008 START OF THE SERIAL PRODUCTION ON PRODUCTION LINE-5 2010 NEW MACHINING SHOP AND INCREASING MACHINING CAPACITY 2014 INFRASTRUCTURE WORK TO INCREASE PRODUCTION CAPACITY
QUALITY HISTORY EN 16001 1982-1990 Traditional Quality Systems 1992 - ISO-9002 Certification (TSE) ISO 10002 1993 - ISO 9002 Certification (BVQI) ISO 14001 OHSAS 18001 Q1 2000 - SII-005 Certification (SI) 2002 - QS-9000 Certification (BVQI) 2002 - ISO-9001: 2000 Certification (TSE) 2003 - ISO-TS 16949 Certification (BVQI) ISO-TS 16949 ISO 9001 2004 - ISO 14001 Certification (BVQI) 2005 - OHSAS 18001 Certification (BVQI) 2008 - Q-1 Certification (FORD) 2010 - EFQM Perfection Model Self assessment Studies QS-9000 2012 - ISO10002 Customer Satisfaction System 2015 EN 16001 Energy Management System (planned) ISO-9002 2015 - ISO-27001 Information Security Management System (planned)
LEAN SIX SIGMA Trakya Döküm has embraced Six Sigma as a core value of its culture since 2008. There are currently 10 black, 10 green belt project leaders. 60 projects were realized. Total savings achieved is 9,6 million EURO
CORPORATE COMPETENCES CUSTOMER ORIENTED EFFECTIVE SYSTEM APPROACH TEAM WORK ORIENTED GOOD COMMUNICATION SKILLS SENSE OF LEADERSHIP PROBLEM SOLVING AND DECISION MAKING INNOVATIVENESS AND CREATIVITY
PRODUCTION CAPACITY PRODUCTION 2014 SALES 2014 TOTAL EMPLOYEES : 70.000 Tons/Year (3 Shift & 285 days) : 58.975 Tons/Year (3 Shift & 240 days) : 57.124 Tons/Year : 832 (3 Shifts & 240 days) TOTAL AREA : 238.000 m² CLOSED AREA : 66.000 m² closed area. PRODUCTION LINES 5 DISA Moulding Line (3 x 2013A & 2 x 230X) 5 Melting Shop (Electrical) (36 Tons/hour) 5 Auto-pour furnace (Heated versions) 26 Core machines (6 Cold Box,8 hot Box & 12 Shell)
WORK FORCE DEPARTMENTS WHITE COLLAR BLUE COLLAR TOTAL ENGINEER MANAGEMENT PLANT MANAGER MANUFACTURING PRODUCTION QUALITY ENGINEERING LOGISTIC MARKETING ACCOUNTING MAINTENANCE HUMAN RESOURCES MANAGEMENT SYSTEMS INFORMATION TECHNOLOGY 13 6 16 18 9 12 13 7 7 21 7 3 5 185 300 50 25 56 53 23 1 13 6 201 318 59 37 69 7 7 74 30 4 5 12 5 4 9 7 7 6 5 9 2 3 2 TOTAL 137 693 830 71
CASTINGS PRODUCED CASTING WEIGHT RANGE & DIMENSIONS WEIGHT RANGE FROM 50 gr to 30 kg CASTING GRADES DUCTILE IRON (DIN EN 1563), GREY IRON (DIN EN 1561), MALLEABLE IRON (DIN EN 1562) CGI (Compacted Graphite Iron) High Si, SiMo Ductile Iron Other grades as required in conjunction with Customers.
TECHNOLOGIES AVAILABLE
PATTERN MANUFACTURE
PRODUCTS DEVELOPMENT
SIMPLE PRODUCTION FLOW
MACHINING Currently there are 42 various machining centers and turning machines & 10 various broaching, honning and balancing machines. Trakya Dokum has recently made an new investment for a new machine shop building and additional machining centers to increase its share of machined parts supplied Annual total machining capacity is 250.000 hrs. and 80% is already booked Eager to invest in special purpose machining centers on project basis.
MACHINING CNC TURNING MACHINES PCC PITTLER ( X 3 ) MAZAK ( X 5 ) MORI SEIKI ( X 1 ) GILDEMEISTER ( X 1 ) KITAKO ( X 4 ) SCHUSTER ( X 3 ) DOOSAN ( X 4 ) WEISSER ( X 1 ) FUJI ( X 1) CNC VERTICAL MACHINING CENTERS KITAMURA ( X 2 ) DAHLIH ( X 1 ) STAMA ( X 1 ) DOOSAN ( X 1 ) CHIRON ( X 2 ) CNC HORIZONTAL MACHINING CENTERS MORI SEIKI ( X 4 ) DOOSAN ( x 8 )
MACHINING
PAINTING
POSITION IN TURKISH FOUNDRY INDUSTRY
ADVANTAGES OFFERED
TOTAL SALES BY YEARS (Ton)
DOMESTIC & EXPORT SALES (Ton)
CAPACITY INCREASE vs. SALES BY YEARS YEAR TON 1982 498 1983 1.102 1984 1.907 1985 3.203 1986 4.111 1987 5.122 1988 5.986 1989 6.853 1990 7.743 1991 6.638 1992 8.906 1993 10.665 1994 9.079 1995 11.734 1996 13.137 1997 15.821 1998 16.196 1999 16.179 2000 20.693 2001 21.025 2002 28.114 2003 26.653 2004 30.278 2005 31.044 2006 37.000 2007 48.000 2008 48416 2009 34.060 2010 52.082 2011 61.740 2012 55.574 2013 57.357 2014 57.124 2015 57.000
STRATEGIES
GOALS
2014 DISTRIBUTION OF EXPORT SALES BY COUNTRIES (Ton)
2014 DISTRUBUTION OF SALES BY SECTORS (Ton) HYDRAULIC 11% CONSTRUCTION 4% PIPE FITTINGS 12% OTHER 0,1 % WHITE GOODS 15% AUTOMOTIVE 58%
PASSENGER CARS BRAKE CYLINDER TURBO CHARGER BODY TURBO CHARGER BODY BEARING CAP PRESSURE PLATE MACHINED STEERING KNUCKLE BRAKE DRUM BRAKE DISK PUMP BODY
LIGHT VEHICLE VENTILATED BRAKE DISC BRAKE BRACKET FLYWHEEL BRAKE CYLINDER BRAKE DRUM STEERING KNUCKLE BRACKET BRAKE DISC STEERING KNUCKLE PRESSURE PLATE
HEAVY DUTY BRAKE CARRIER BRAKE LINING BACK PLATE OIL PUMP BODY EXHAUST VALVE BODY BRACKET FUN BRACKET BRACKET HOUSING ARM EXHAUST BRAKE BODY V HOUSING
WHITE GOODS COMPRESSOR BODY CRANK BEARING HOUSING BODY SCROLL COMPRESSOR BODY OUTER BEARING HOT PLATE SCROLL COMPRESSOR BODY CRANK COMPRESSOR BODY BODY BASE PLATE
HYDRAULIC MAIN CYLINDER (DOUBLE) AXIAL PUMP BODY MAIN CYLINDER (SINGLE) HYDRAULIC COVER HYDRAULIC BODY CONTROL VALF BODY AXIAL PUMP BODY AXIAL PUMP BODY
LOGISTIC
CUSTOMERS TIRSAN
CONTACT HEAD OFFICE Postal Address : Büyükdere Cad. 38/2 34387 Mecidiyeköy Istanbul - TR Phone :00 90 212 315 5240 Fax :00 90 212 288 3177 / 00 90 212 274 0112 E-mail : trkpazarlama@trakyadokum.com.tr trakyadokuminfo@trakyadokum.com.tr PLANT Postal Address : E-5 Karayolu, Büyükkaristiran Mevkii 39750 Büyükkaristiran Lüleburgaz - TR Phone : 00 90 288 436 1403 Pbx Fax : 00 90 288 436 1049 E-mail : trakyadokum@trakyadokum.com.tr