Installation & Maintenance Instructions -- WAY DIRECT-- ACTING SOLENOID VALVES REVISION H & R NORMALLY OPEN OR NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONSTRUCTION -- 1/8I, 1/4I, OR3/8I PIPE THREADS SERIES 86 863 (Section1of) IMPORTANT: See separate solenoid installation and maintenance instructions for information on: Wiring, Solenoid Temperature, Causes of Improper Operation, and Coil or Solenoid Replacement. DESCRIPTION Series 86 and 863 valves are way directacting general service solenoid valves. Valves bodies are of rugged brass or stainless steel. Series 86 or 863 valves may be provided with a watertight/explosionproof solenoid enclosure. OPERATION Normally Open: Valve is open when solenoid is deenergized; closed when energized. Normally Closed: Valve is closed when solenoid is de energized; open when energized. IMPORTANT: No minimum operating pressure required. Manual Operation (Valves with Suffix MS) Manual operator allows manual operation when desired or during an electrical power outage. To engage manual operator, rotate stem on the side of the body clockwise until it hits a stop, approximately 90_ from its original position. Do NOT rotate beyond stops. Do NOT apply excessive force beyond stops. Valve will now be in the same position as when the solenoid is energized. To disengage, rotate stem counterclockwise until it hits a stop, approximately 90_ from its original position. Do NOT rotate beyond stops. Do NOT apply excessive force beyond stops. MS option is not available on valves that have a pressure rating greater than 750 PSI. CAUTION: Do NOT rotate beyond 90_ stops. Do NOT apply excessive force beyond stops. Rotating beyond the 90_ stops could result to equipment damage. CAUTION: For valve to operate electrically, manual operator stem must be fully rotated counterclockwise. INSTALLATION Check nameplate for correct catalog number, pressure, voltage, frequency, and service. Never apply incompatible fluids or exceed pressure rating of the valve. Installation and valve maintenance to be performed by qualified personnel. Note: Inlet port will either be marked 1 or IN. Outlet port will be marked or OUT. (see Figure 1) Future Service Considerations. Provision should be made for performing seat leakage, external leakage, and operational tests on the valve with a nonhazardous,noncombustible fluid after disassembly and reassembly. Temperature Limitations For maximum valve ambient and fluid temperatures, refer to the following tables. Use catalog number, coil prefix, suffix, and watt rating on nameplate to identify the maximum ambient and fluid temperatures. ASCO Valves R NOTE: The following Temperature Limitations Tables do not apply to Magnetic Latch Valves: Catalog Numbers 86A610 to 86A67; 863A615 to 863A618, and 863A64 to 863A67. SeeseparateInstructionManual. Prefix UR/None Lt Nitrile/A EPDM/E Max. Ambient Temperature Limitations for AC and DC Coil Valves, Catalog Numbers 86H/R & 863H/R Coil Class FT FB FT FB Wattage Ratings AC 60 Hz 50 Hz 9.1, 17.1 11.1, 17.1 9.1, 17.1 11.1, 17.1 6.1, 10.1 9.1, 17.1 6.1, 10.1 9.1, 17.1 8.1, 10.1 11.1, 17.1 8.1, 10.1 11.1, 17.1 DC.6, 18.6.6, 18.6 Max. Ambient Temperature (_C) (_F) Max. Fluid Temperature Limitations for AC and DC Coil Valves, Catalog Numbers 86H/R & 863H/R Max. Fluid Valve Wattage Ratings Temperature Elastomer/ Coil Class AC (Air, & Oil) DC Suffix 60 Hz 50 Hz (_C) (_F) NBR/None CR/J FT, FB,, 6.1, 10.1, 9.1, 17.1, 8.1, 10.1,, 11.1, 17.1, 18.6,.6, FT FB 9.1, 17.1 11.1, 17.1 with EF 99 10 FKM/V EV prefix & with EF PTFE/T 9.1, 17.1 11.1, 17.1 18.6,.6 EV prefix 9.1, 17.1 11.1, 17.1 18.6,.6 11 50 = data applies to Explosionproof coils only. =DC solenoid valves can be operated at maximum ambient temperature of 55_C / 131_ F with reduced pressure ratings. See page 5 of 5, Section of for maximum operating pressure differential. =Solenoid coils with prefix EF & EV are limited to a maximum fluid temperature of 99_C/10_F. =Urethane (UR) elastomer applies to catalog numbers 86H096, 86H106, 86H173, 86H180, 86H079, 86H089, 86H099, 86H107, 86H00, 86H175, 86H176, 86H181, 86H14, 86R107 & 86R181 only. Catalog numbers other then those listed above, with no material suffix, use NBR elastomer. 5 55 40 60 60 8 75 Page1of5(Section1of) 15 131 104 140 140 180 167 99 10 Positioning These valves are designed to perform properly when mounted in any position. However, for optimum life and performance, the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the subassembly area. EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 0793 E088804/10 All Rights Reserved.
Mounting Two () M5 threaded holes are provided in the for mounting. (See Figure 1) Optional mounting bracket can be obtained with valve as Suffix MB or separately as a kit. Piping Connect piping or tubing to valve according to markings on valve body. Inlet port will either be marked 1 or IN. Outlet port will be marked or OUT. Wipe the pipe threads clean of cutting oils. Apply pipe compound sparingly to male pipe threads only. If applied to valve threads, the compound may enter the valve and cause operational difficulty. Avoid pipe strain by properly supporting and aligning piping. When tightening the pipe, do not use valve or solenoid as a lever. Locate wrenches applied to or piping as close as possible to connection point. IMPORTANT: To protect the solenoid valve, install a strainer or filter suitable for the service involved, in the inlet side as close to the valve as possible. Clean periodically depending on service conditions. See ASCO Series 8600, 8601 and 860 for strainers. MAINTENANCE WARNING: To prevent the possibility of death, serious injury or property damage, turn off electrical power, depressurize valve, and vent fluid to a safe area before servicing the valve. NOTE: It is not necessary to remove the valve from the pipeline for repairs. Cleaning All solenoid valves should be cleaned periodically. The time between cleanings will vary depending on the medium and service conditions. In general, if the voltage to the coil is correct, sluggish valve operation, excessive noise or leakage will indicate that cleaning is required. In the extreme case, faulty valve operation will occur and the valve may fail to open or close. Clean strainer or filter when cleaning the valve. Preventive Maintenance S Keep the medium flowing through the valve as free from dirt and foreign material as possible. S Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion, elastomer degradation, fluid contamination build up, or other conditions that could impede solenoid valve shifting are possible. The actual frequency of exercise necessary will depend on specific operating conditions. A successful operating history is the best indication of a proper interval between exercise cycles. S Depending on the medium and service conditions, periodic inspection of internal valve parts for damage or excessive wear is recommended. Thoroughly clean allparts. Replace any worn or damaged parts. Causes of Improper Operation S Incorrect Pressure: Check valve pressure. Pressure to valve must be within range specified on nameplate. S Excessive Leakage: Disassemble valve (see Maintenance) and clean all parts. If parts are worn or damaged, install a complete ASCO Rebuild Kit. Valve Disassembly (see Figures, 3 & 4) 1. Disassemble valve using exploded views for identification of parts.. Remove solenoid, see separate instructions. 3. Unscrewsolenoidbasesubassembly withwrench. Remove,, and gasket from. 4. For normally open construction (Figure 4) remove spring, and disc holder assembly. 5. All parts are now accessible to clean or replace. If parts are worn or damaged, install a complete ASCO Rebuild Kit. Valve Reassembly 1. Use exploded views for identification, orientation and placement of parts.. Lubricate all gaskets with DOW CORNINGr 00 Compound lubricant or an equivalent high grade silicone oil. 3. For normally open construction (Figure 4), install disc holder assembly and disc holder spring. 4. Replace gasket, with and sub assembly. Note: For core assemblies with internal type s, install wide end of in first, closed end of protrudes from top of. (see Figure ) 5. Torque subassembly to 175 ± 5 inlbs [19,8 ±,8 Nm]. 6. Install solenoid. See separate solenoid instructions. Then make electrical hookup to solenoid. WARNING: To prevent the possibility of death, serious injury or property damage, check valve for proper operation before returning to service. Also perform internal seat and external leakage tests with a nonhazardous, noncombustible fluid. 7. Restore line pressure and electrical power supply to valve. 8. After maintenance is completed, operate the valve a few times to be sure of proper operation. A metallic click signifies the solenoid is operating. ORDERING INFORMATION FOR ASCO REBUILD KITS Parts marked with an asterisk (*) in the exploded views in Figure & 3 are supplied in Rebuild Kits. When Ordering Rebuild Kits for ASCO valves, order the Rebuild Kit number stamped on the valve nameplate. If the number of the kit is not visible, order by indicating the quantity of kits required, and the Catalog Number and Serial Number of the valve(s) for which they are intended. [.34] 9 [.87] M5 thread 7.6 [.30] Min Full Thread depth, Holes for Mounting Figure 1 [.87] 1/4 NPT 3/8 NPT [.30] 8 [.69] 18 [.57] 14 [.81] 1 1/8 NPT Mounting Dimensions M5 thread 6 [.4] Min Full Thread depth, Holes for Mounting [.59] 15 [.75] 19 M5 thread 6.4 [.5] Min Full Thread depth, Holes for Mounting Page of 5(Section 1 of ) EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 0793
Partial cutaway view showing positioning of rider ring, core guide, and on. Part Name Torque Chart Inch Pounds Newton Meters sub assembly 175+_ 5 19,8+_,8 rider ring subassembly subassembly core guide with gasket with and rider ring core guide gasket manual operator (Suffix MS) With Manual Operator Suffix P External Spring Construction in ASCO Rebuild Kits. subassembly (see Note) (AC Construction) (see Note) (DC Construction) gasket Internal Spring Construction Note: Wide end of in core first, closed end protrudes from top of core. Figure. Normally Closed Construction EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 0793 Page3of5(Section1of)
Disassembly and Reassembly of Manual Operator (Refer to Figure 3) 1. Position with attached into base of manual operator body.. Insure retaining ring is properly located in. In ASCO Rebuild Kits spring washer 3. Replace gasket and sub assembly into. Torque sub assembly to 175 ±5inlbs[19,8±,8Nm]. 4. Check manual operator for proper operation. Turn stem clockwise and counterclockwise; stem should turn freely without binding. IMPORTANT Flat portion of stem must face upwards when reinstalled into body and retainer must be installed with flat side down to engage the groove in stem. stem groove subassembly stem slot Partial view to show proper positioning of on the manual operator gasket External Spring Construction with Manual Operator (Suffix MS) spring washer subassembly Figure 3. manual operator Notes: 1. Position manual operator at 0_(slot in the stem is in horizontal position).. Reinstall on body and lock retainer into the stem groove for proper engagement. 3. Position with into base of. 4. Replace gasket in. Torque sub assembly to 175±5 in lbs [19,8±,8 Nm] 5. Check operation of manual operator Part Name Torque Chart inchpounds NewtonMeters sub assembly 175+_ 5 19,8+_,8 holder assembly gasket holder spring In ASCO Rebuild Kits Figure 4. Series 86 & 863, normally open constructions Page 4 of 5(Section 1 of ) EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 0793
Installation & Maintenance Instructions -- WAY DIRECT-- ACTING SOLENOID VALVES REVISION H & R NORMALLY OPEN OR NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONSTRUCTION -- 1/8I, 1/4I, OR3/8I PIPE THREADS SERIES 86 863 (Sectionof) NOTICE: See Installation and Maintenance Instructions, I&M No. V9575R3 Section 1 of for detailed instructions. MAXIMUM OPERATING PRESSURE DIFFERENTIAL FOR DC VALVES ONLY Maximum Operating Pressure Differential For Catalog Numbers 86H & 863H DC Valves Maximum Operating Pressure Differential For Catalog Numbers 86H & 863H DC Valves At Maximum 40_C Ambient At Maximum 55_C Ambient At Maximum 40_C Ambient At Maximum 55_C Ambient Air Inert Air Inert Air Inert Air Inert 86H001 750 640 550 750 600 500 86H00 130 110 95 10 100 90 86H006 130 110 95 10 100 90 86H007 130 110 90 10 100 85 86H011 95 10 05 85 00 195 86H01 750 640 550 750 600 500 86H013 38 33 31 35 30 8 86H014 35 160 160 15 150 145 86H015 35 160 160 15 150 145 86H016 165 130 130 155 10 10 86H019 750 640 550 750 600 500 86H00 35 160 160 15 150 145 86H01 95 10 05 85 00 195 86H0 130 110 90 10 100 85 86H03 165 130 10 155 10 115 86H036 38 33 31 35 30 8 86H038 7 3 1 4 0 86H079 965 745 70 90 700 675 86H080 750 640 550 750 600 500 86H086 35 160 160 15 150 145 86H089 1500 1500 1500 1500 1500 1500 86H090 7 3 1 4 0 86H096 750 60 565 700 565 530 86H099 1170 1145 945 1000 965 855 86H105 75 75 35 50 50 5 86H106 750 60 530 700 565 495 86H107 1500 1500 1500 1500 1500 1500 86H108 90 90 70 40 40 5 86H109 610 410 410 600 410 400 86H110 75 75 35 50 50 5 86H111 7 60 55 67 53 5 86H11 135 135 135 115 115 115 86H113 95 75 75 85 7 70 86H114 70 70 70 65 65 65 86H174 75 75 35 50 50 5 86H176 000 000 175 1900 1900 1700 86H177 90 90 70 40 40 55 86H178 610 410 410 600 410 400 86H180 750 60 530 700 565 495 86H181 000 000 175 1900 1900 1700 86H18 86H183 86H185 86H186 7 60 55 67 53 5 86H187 135 135 135 115 115 115 86H188 70 70 70 65 65 65 86H00 1170 1145 945 1000 965 855 86H0 65 63 63 55 54 54 86H08 35 35 35 30 30 30 86H10 5 5 0 86H1 86H14 86H30 86H3 86H77 863H00 863H003 863H054 863H115 863H116 863H117 863H118 863H119 863H14 863H191 863H19 863H193 863H194 863H196 863H00 863H06 863H10 863H3 863H330 863H33 863H333 90 90 70 40 40 5 610 410 410 600 410 400 75 75 35 50 50 5 1170 1145 945 1000 965 855 130 15 115 110 105 100 610 410 410 600 410 400 130 110 80 10 100 76 165 130 110 155 10 105 7 3 1 4 0 75 75 160 50 50 150 7 60 55 67 53 5 95 75 75 85 7 70 135 135 100 115 115 90 38 33 31 35 30 8 35 35 35 30 30 30 75 75 160 50 50 150 7 60 55 67 53 5 135 135 100 115 115 90 38 33 31 35 30 8 7 3 1 4 0 65 63 50 55 54 44 70 70 70 65 65 65 130 15 85 110 105 75 130 110 80 10 100 75 70 70 70 65 65 65 NOTES: 1.. Suffix T (PTFE) valve maximum operating pressure differential is reduced by 5%. Suffix MS valves are limited to maximum 750 PSI rating. ASCO Valves EASCO Valve, Inc.R 50 Hanover Road, Florham Park, New Jersey 0793 Page5of5(Sectionof) E088804/10 All Rights Reserved.