Instruction Manual HAND PALLET TRUCK TX SERIES Note: Owner/Operator must read and understand this instruction manual before using the hand pallet truck.
Thank you for choosing our pallet truck. For your safety and correct operation, please carefully read the manual before use. NOTE: All of the information reported herein is based on data available at the time of printing. The factory reserves the right to modify its own products at any time without notice or incurring in any sanction. Please verify with the factory for possible updates.. GENERAL SPECIFICATIONS Standard Model TX0S TX0L TX5S TX5L Quick Lift Model TXQ0S TXQ0L TXQ5S TXQ5L Capacity (kg) 000 000 500 500 Max. Fork Height (mm) 05(or95) Min. Fork Height (mm) 85(or75) Fork Length (mm) 50 0 50 0 Width Overall Forks (mm) 530 685 530 685 Individual Fork Width (mm) 50 Load Wheel Diameter (mm) 80x60(or 70x60)Nylon, Polyurethane Steering Wheel Diameter (mm) 00(or 80)Nylon, Polyurethane, Rubber Net Weight (kg) 7 77 76 79 Special fork length are available 800, 900, 950, 000, 0,500mm. Materials and specification are subject to change without notice.. TO ATTACH HANDLE TO PUMP UNIT. Loosen the setting screw (0H) on the crank link (39H).. Remove three screws (H09) and three spring washers (H0) from the base (03)..3 Place the handle (H0, H0A, H0(JR), H0(FR)) on the base (03), please note: Feed the rod and chain (H07) through the centre of the base (03) and axle (09).. Insert three screws (H09) with spring washers (H0) into the base (03). Then tighten them securely..5 Raise the crank link (39H) and put the pin on rod and chain (H07) into the groove of crank link (39H). 3. TO ADJUST RELEASE DEVICE On the handle of the pallet truck, you will find the control lever (H06) which can be set in three positions (See Fig. ): LOWER=to lower the forks; NEUTRAL=to move the load; ASCENT=to raise the forks. After assembling the handle, you can adjust the three positions. 3. First tighten the setting screw (0H) on the crank link (39H) until the LOWER position function works. 3. If the forks elevate while pumping in the NEUTRAL position, turn the setting screw (0H) clockwise until pumping the handle does not raise the forks and the NEUTRAL position functions correctly. 3.3 If the forks descend while pumping in the NEUTRAL position, turn the setting screw (0H) counter-clockwise until the forks do not lower.
3. If the forks do not descend when the control lever (H06) is in the LOWER position, turn the setting screw (0H) clockwise until raising the control lever (H06) lowers the forks. Then check the NEUTRAL position as per item 3. and 3.3. 3.5 If the forks do not lift while pumping in the ASCENT position, turn the setting screw (0H) counter-clockwise until the forks elevate while pumping in the ASCENT position. Then check the NEUTRAL and LOWER position as per item 3., 3.3 and 3... MAINTENANCE. OIL Please check the oil level every six months. The oil capacity is about 0.3lt. Restore the fluid level in the rubber reservoir to 5mm below the top, this must be with the forks in the lowered position. Use the hydraulic type oil according to temperature scale below. Temperature -0 ~+0 L-HV6 Hydraulic oil. HOW TO EXPEL AIR FROM THE PUMP UNIT Air may enter the unit when the seals are replaced. Lift the control lever (H06) to the LOWER position, then move the handle (H0, H0A, H0(JR), H0(FR)) up and down for several times..3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear and tear of the unit. Pay special attention to the wheels (7, F50, F5), the axles (F5, F55, F56), the handle (H0, H0A, H0(JR), H0(FR)), the forks (F50) and lift and lower control.. LUBRICATION Use motor oil or grease to lubricate all moveable parts. 5. GUIDE TO SAFETY OPERATION For safe operation of the Hand Pallet Truck, please read all warning signs and instructions here and on the pallet truck prior to use. 5. Do not operate the pallet truck unless you are familiar with it and have been trained or authorised to do so. 5. Do not operate the truck unless you have been trained and authorised. Give special attention to the wheels, the handle assembly, the forks, and the lower control. 5.3 Do not use the truck on sloping ground. 5. Never place any part of your body in the lifting mechanism or under the forks or load. Do not carry passengers. 5.5 We advise that operators should wear gloves and safety shoes. 5.6 Do not handle unstable or loosely stacked loads. 5.7 Do not overload the truck. 5.8 Always place loads centrally across the forks and not at the end of the forks (See Fig. ). Oil
5.9 The capacity of the truck assumes an evenly distributed load with the centre of the load being at the halfway point of the length of the forks. 5.0 Make sure that length of the forks matches the length of the pallet. 5. Lower the forks to lowest height when the truck is not being used. 5. In other specific conditions the operators should take extra care in operating the truck. 6. TROUBLES SHOOTING NO TROUBLE CAUSE ACTION The forks do not lift to maximum height. -Not enough hydraulic oil. -Add more oil. The forks do not lift -Not enough hydraulic oil. -The oil has impurities. -Pour in more filtered oil. -Change the oil. up. -Discharge valve is out of -Adjust the setting screw adjustment. -Air in the hydraulic oil. (0H) (See item 3.5). -Expel the air (See item.). -The rod (0) and the -Replace the rod (0) or cylinder (59H) are deformed cylinder (59H). 3 The forks do not resulting from a seriously unbalanced load. -A part has been broken or -Repair or replace descend. been deformed resulting component. from unbalanced load. -The setting screw (0H) is not in the correct position. -Adjust the setting screw (0H) (See item 3.). -Seals worn out or damaged. -Replace seals with new Leaks ones. -Some parts may be cracked or worn out. -Check and replace with new ones. -Impurities in the oil cause -Replace with filtered oil. the discharge valve (B) to fail 5 The forks descend without being lowered. to close. -Air in the oil. -Seals worn or damaged. -Discharge valve (B) is out of adjustment. -Expel the air (See item.). -Replace with new ones. -Adjust the setting screw (0H) (See item 3.3). *NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO. 3
Pump Assembly 5
Parts List of Pump Assembly PARTS DESCRIPTION Q TY PARTS DESCRIPTION Q TY 0 36 Pressure regulating screw 0 Rod 37 03 Base 38 0 Steel roller 39H Crank link 05 0H Setting screw 06 Nut 07 Shaft Parallel pin 08 Retaining ring 3 Retaining cover 09 Axle cover 0 5 Washer 6 Pump rod 7 Dust proof ring 3 Pressure rod 8 Pump cylinder 9 Seal ring 5 Pressure valve body 50 Nylon bushing 6 Split ring 5 Red copper washer 7 5 Retaining ring 8 Washer 53A Rhombus plate 9 Steel needle 5 0 55 Dowel pin 56 Dust proof ring H Pump body 57 3A Dust cover 57- A Bearing 58H 5 Steering wheel axle 59H Cylinder 6 Bearing 60H Seal ring 7A Steering wheel, Nylon 6H 7B Steering wheel, Polyurethane 6H Filler plug 7C Steering wheel, Poly/Nylon 63H Reservoir cover 7D Steering wheel, Rubber 6H 8 Retaining ring 65H Reservoir 9 66 3 30 Discharge valve body 67 3 68 3 69 33 Discharge valve shaft 70 3 Valve taper core 7 Dust cover 35 6
Quick Lift Pump Assembly 7
Parts List of Quick Lift Pump Assembly PARTS DESCRIPTION Q TY PARTS DESCRIPTION Q TY 0 38 0 Rod 39H Crank link 03 Base 0H Setting screw 0 Steel roller Nut 05 Parallel pin 06 3 Retaining cover 07 Shaft cover 08 Retaining ring 5 09 Axle 7 Dust proof ring 0 5 Red copper washer Washer 5 Retaining ring 53A Rhombus plate 3 Pressure rod 5 55 Dowel pin 5 Pressure valve body 56 Dust proof ring 6 Split ring 57 7 57-8 Washer 58H 9 Steel needle 59H Cylinder 0 60H Seal ring 6H H Pump body 6H Filler plug 3A Dust cover 63H Reservoir cover A Bearing 6H 5 Steering wheel axle 65H Reservoir 6 Bearing 66 3 7A Steering wheel, Nylon 67 7B Steering wheel, Polyurethane 70 7C Steering wheel, Poly/Nylon 7 Dust cover 7D Steering wheel, Rubber M65 Seal ring 8 Retaining ring M66 Pump cylinder 9 M67 Pump rod 30 Discharge valve body M68 3 M69 Big spring 3 M630 33 Discharge valve shaft M63 Small spring 3 Valve taper core M63 35 M633 base 36 Pressure regulating screw M63 Plug 37 M635 8
Parts List of Frame PARTS DESCRIPTION Q TY PARTS DESCRIPTION Q TY F50 Torsion tube assembly F5 H-link F50 pin F55 Axle F503 Torsion tube shaft F56 Axle F50 Frame F57 Washer F505 Bolt F58 Pull rod F506 F0 F507 Plate F03 F508 Nut F06 Nut F509 F08 Roller F50A Nylon load roller, tandem type F09 F50B Poly load roller, tandem type F Bolt F50C Poly/Nylon load roller, tandem type F pin F5A Nylon load roller, single type F5 Bearing 8/ F5B Poly load roller, single type F3 Nut F5C Poly/Nylon load roller, single type F F5 Axle F6 F53 Roller 9
Parts List of Handle PARTS DESCRIPTION Q TY PARTS DESCRIPTION Q TY H0 Handle H06 Control lever H0A Handle H07 Rod and chain H0(JR) Handle H08 Rubber cushion H0(FR) Handle H09 3 H0 pin H0 washer 3 H03 leaf H Nylon roller H0 pin H pin H05 pin 0
Assembly list Assembly AH AHQ B CH D E F F F3 F G YHA YHB YHC YHA YHB YHC I L K M N W SH SHQ Description Pump unit Quick lift pump unit Lowering valve ass y Lowering screw ass y Hydraulic valve ass y Handle seat ass y Nylon steering wheel ass y Polyurethane steering wheel ass y Polyurethane/Nylon steering wheel ass y Rubber steering wheel ass y Handle ass y Nylon load roller ass y (tandem type) Polyurethane load roller ass y (tandem type) Polyurethane/Nylon load roller ass y (tandem type) Nylon load roller ass y (single type) Polyurethane load roller (single type) Polyurethane/Nylon load roller ass y (single type) Tandem nylon load roller system ass y Rhombus plate ass y Quick lift pump piston ass y cover ass y Pump piston ass y Safety valve ass y *Seal kit *Seal kit *Note: Seal kit include following parts:, 7, 8, 3, 37, 7, 9, 5, 56, 57, 57-, 58H, 60H, 6H, 69, M65, M68.