1 of 7 M Three-Wall and Four-Wall Headers Series XXX Product 78-10-0008-0 Released: 0-0-11
of 7 Table of Contents Section Page 1. Scope........ M Customer Documents....... Performance and Test Descriptions... Requirements Overview............. Test Results Summary 6. Test Sequences 7. Figures....... 8. Agency Listings 6 Important Notice 7 Steven A. Neu: Approved: 01-6-11 Sandra J. Stuckert: Approved 01-6-11 Jim W. Wessman: Approved 01-6-11
of 7 1. Scope This document summarizes test methods, test conditions and product performance requirements for the M Three- Wall and Four-Wall Headers. Listings of materials, finishes, test conditions, and test standards are included in this specification. In the event of conflict between this specification and any documents listed below, the listed documentation supersedes this specification.. M Customer Documents 78-100-0771-E TS-0771, Technical Data Sheet for XXX Series Three-Wall Header 78-100-077-M TS-077, Technical Data Sheet for XXX Series Four-Wall Header 78-100--E TS-, Technical Data Sheet for DXXX Series Four-Wall Header 78-9100-779- Instructions for Polarzing Key 18. Performance and Test Description Unless otherwise specified, all tests shall be mated to,.100 pitch Wiremount Sockets with 6 cable at ambient environmental conditions per EIA-6. Unless otherwise specified, all values and limits are typical of those obtained by qualification testing of the subject product. All specifications are subject to revision and change without notice from M.. Requirements Overview.1 Ratings Dielectric Withstanding Voltage: 1000 V RMS @ Sea Level Temperature: - C to +10 C Insulation Resistance: >1 x10 9 Ω at 00 V DC Current: ( EIA-6-070 method, 0 C maximum temperature rise. ) 1.7 Amperes, All contacts powered.00 Amperes, 6 contacts powered.00 Amperes, 1 contact powered. Materials Header Insulation: Glass Filled PBT Glass Filled PCT, High Temperature Option Pin Contact: Copper Alloy. Finishes Plating: TS-0771, TS-077 Nickel: 0-10 µ inches, ASTM B689-97, SAE AMS-QQ-N-90 Gold: 0 µ inches, MIL-G-0 Type II, Grade C, ASTM B88-01 Sn: 00-00 µ inches Matte Tin or 100-00 µ inches Tin-Lead TS- Nickel: 0-10 µ inches, ASTM B689-97, SAE AMS-QQ-N-90 Gold: 10 µ inches, MIL-G-0 Type II, Grade C, ASTM B88-01 Sn: 0-10 µ inches MatteTin
of 7. Regulatory Compliance See the Regulatory Information Appendix (RIA) in the RoHS compliance section of for compliance information. See customer drawings for regulatory specifics on each connector..0 Test Results Summary.1 Environmental Environmental Durability (0µ" Au) 0 Insertions/Withdrawals EIA-6-09B Durability (10µ" Au) 10 Insertions/Withdrawals EIA-6-09B Salt Spray No physical abnormalitities after test EIA-6-6A Thermal Shock No physical abnormalitities after test EIA-6-B Temperature Life No physical abnormalitities after test EIA-6-17A (Thermal Aging) Humidity Max. ΔR: <10 mω EIA-6-1A. Mechanical Mechanical Vibration Mechanical Shock Contact Retention No physical abnormalitities after test No electrical discontinuity > 1 μ sec No physical abnormalitities after test No electrical discontinuity > 1 μ sec. lb. min EIA-6-8A Test Condition V Table II A EIA-6-7A EIA-6-9A. Electrical Electrical Low Level Contact Resistance Dielectric Withstanding Voltage Max. ΔR: <10 mω EIA-6-A 1000 V rms @ Sea Level EIA-6-0A Insulation Resistance 1 x 10 9 @ 00 V dc EIA-6-1A Current Rating EIA-6-70A, Method, 1.7 Amp, All Lines Powered 0 C Temperature Rise Limit. M 60-600-UB.00 Amp, 6* Lines Powered.00 Amp, 1 Line Powered header mated to board mount socket connector. *Lines are adjacent in x configuration. Physical Physical Visual No defects such as deformation, blister, EIA-6-18A damage, crack, etc. Nickel Underplating Thickness Gold Thickness 0-10 μ" 0 μ" EIA-6-8, C Average of random 10 μ" measurements from any Matte Tin Thickness 00-00μ" lots 60:0 Tin/Lead Thickness 100-00 μ" Solderability >9% Coverage of solderable area EIA-6-6.0 Test Sequence 6.1 Sequenced Tests Test Visual Low Level Connection Resistance (LLCR) Vibration Physical Shock Durability (with Environmental) Temperature Life (Thermal Aging) Humidity Thermal Shock Salt Spray TEST FLOW Sequence Numbers for Test Group A B C D 1 1 1,,,7 1,,,6,,6 6
of 7 6. Independent Tests 1. Plating Thicknesses. Header Solderability. Header Pin Retention. Dielectric Withstanding Voltage. Current Rating 6. Insulation Resistance 7.0 Figures 7.1 Temperature vs. Current Maximum Current (Amp)... 1. 1 M Three-Wall and Four-Wall Headers Temperature vs. Current Derating Curve All Contacts Powered 0 C T-Rise Limit- Derated (1.7A) 0 C T-Rise Limit- Derated (1.7A) Max. Operating Temperature Limit (10 C) 0. 0 Max. Operating Temperature Limit (10 C) 0 10 0 0 0 0 60 70 80 90 100 110 Ambient Temperature ( C) Base Curve Derated 0% 0C T-Rise Derated 9 M Three-Wall and Four-Wall Headers Temperature vs. Current Derating Curve 6 Contacts Powered 8 Maximum Current (Amp) 7 6 0 C T-Rise Limit- Derated (.00A) Base Curve Derated 0% 0C T-Rise Derated 1 Max. Operating Temperature Limit (10 C) 0 0 10 0 0 0 0 60 70 80 90 100 110 Ambient Temperature ( C)
6 of 7 Maximum Current (Amp) 1 1 1 11 10 9 8 7 6 1 0 M Three-Wall and Four-Wall Headers Temperature vs. Current Derating Curve 1 Contact Powered 0 C T-Rise Limit- Derated (.00A) Max. Operating Temperature Limit (10 C) 0 10 0 0 0 0 60 70 80 90 100 110 Ambient Temperature ( C) Base Curve Derated 0% 0C T-Rise Derated 8. Agency Listings 8.1 Underwriters Laboratories (UL) Agency UL CUL File No. E68080 E68080
7 of 7 M is a trademark of M Company. Important Notice All statements, technical information, and recommendations related to M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of M. Warranty; Limited Remedy; Limited Liability This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at M s option, to replace or repair the M product or refund the purchase price of the M product. Except where prohibited by law, M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this M product, regardless of the legal theory asserted. M 010. All rights reserved.