Pulsed Eddy Current (PEC) Probe Catalog. March 2017

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Transcription:

Pulsed Eddy Current (PEC) Probe Catalog March 2017

Disclaimer The information in this document is accurate as of its publication. Actual products may differ from those presented herein. 2017 Eddyfi. Eddyfi, Lyft, SmartPULSE, and their associated logos are trademarks or registered trademarks of Eddyfi NDT, Inc. in the United States and/or other countries. Eddyfi reserves the right to change product offerings and specifications without notice. 2017-03-14 2 www.eddyfi.com

Contents We Are Eddyfi 4 Numbering Nomenclatures 5 Standard PEC Probes 6 Splash Zone PEC Probe 8 Tank Floor PEC Probe 9 Accessories 10 3

We Are Eddyfi Non-destructive testing (NDT) of critical components is a vital part of asset integrity management and safety in many industries such as the oil and gas and power generation industries. Corrosion under insulation (CUI) is one of the (petro)chemical processing industry's worse problems, the cost associated to mitigating it astronomical. Current methods for measuring wall thickness over insulation, coatings, and claddings without stripping all have severe limitations. To offer a truly powerful and modern solution to address the CUI challenge, Eddyfi has spared no effort to develop Lyft, which completely reinvents pulsed eddy current (PEC) technology. The patent-pending solution features a portable, state-of-the-art instrument with real-time C-scan imaging, fast data acquisition, as well as grid-mapping and dynamic scanning modes. The solution is designed to scan metals up to 100 mm (4 in) thick, nonconductive insulation up to 300 mm (12 in) thick, and through aluminum, stainless steel and galvanized steel weather jackets. It is possible to scan through thicker pipe walls and insulation inquire for details. The Lyft software is packed with automation and advanced algorithms that remove operator-specific dependence, thanks to the power of the SmartPULSE technology. It automatically optimizes pulser and receiver parameters (gain, duration, time gates, filters, etc.). SmartPULSE also optimizes wall thickness (WT) measurements, which ensures optimum performance and repeatability, while limiting the need for advanced knowledge of pulsed eddy current. Eddyfi is dedicated to PEC technology. This is why we wanted to offer the best selection of pulsed eddy current probes to match all application needs. Eddyfi is headquartered in beautiful Québec, Canada, at the heart of the city s advanced NDT cluster. We are the most dynamic company in the field of advanced NDT equipment we ve made it our mission to push the limits of electromagnetic testing to new heights, which we're proving again with Lyft. If, for some reason, the probes herein do not fit your specific needs, Eddyfi has all the necessary capabilities to develop custom solutions to tackle the most challenging applications. For more information, visit www.eddyfi.com or contact us at probes@eddyfi.com. 4 www.eddyfi.com

Numbering Nomenclatures Probe Numbering Nomenclature Probe numbers are located on the probe cable, near its Fischer connector. type exit position type exit position Technology Model size Encoder Generation length Technology Model Model size Generation length type exit position Technology Model Blade length length Model (application specific) SZ: Splash zone TF: Tank floor Model size 025: Small 089: Medium 152: Large Blade length (application specific) 400: 400 mm (15.75 in) type H: Heavy-duty poly HT: Heavy-duty, high-temperature poly length 05: 5 m (16.4 ft) 20: 20 m (65.6 ft) exit position S: Side exit Generation G2: Second-generation PEC probes 5

Standard PEC Probes Standard PEC probes are specifically designed to detect corrosion under insulation (CUI), corrosion under fireproofing (CUF), and flow-accelerated corrosion (FAC) in pipes, vessels, sphere legs, and more. They are available in three different sizes for the right balance between wall thickness and liftoff. They offer enough flexibility to support metal thicknesses up to 100 mm (4 in), insulation up to 300 mm (12 in) (fiber glass, plastic wrap, concrete, and any non-ferrous material), as well as stainless steel, aluminum, or galvanized steel weather jackets. The probes can also inspect hard-to-reach areas of various geometries. Selecting the Right Standard PEC Probes (Lyft 1.2) Insulation / Coating Thickness (Liftoff) mm 0 6 13 19 25 38 51 64 76 89 102 127 152 178 203 254 305 3 0.13 6 0.25 in 0.00 0.25 0.50 0.75 1.00 1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00 7.00 8.00 10.00 12.00 10 0.38 PEC-025-G2 13 0.50 16 0.63 PEC-089-G2 Wall Thickness 19 0.75 25 1.00 32 1.25 PEC-152-G2 38 1.50 51 2.00 64 2.50 Custom development 76 3.00 Inquire for details 102 4.00 6 www.eddyfi.com

Available Models PEC-025-G2-HT05S Wall thickness Insulation/Coating thickness (Liftoff) Footprint at zero liftoff Standard Small Up to 19 mm (0.75 in) 0 76 mm (0 3 in) 35 mm (1.38 in) 53 mm Encoder Clip-on (see page 10 for details) 5 m (16.4 ft), 120 C (248 F) 39 mm Direct contact operation: 70 C (158 F) Direct contact with probe shoe: 120 C (248 F) 42.5 mm 85 mm PEC-089-G2-HT05S Standard Medium Wall thickness Up to 76 mm (3 in) Insulation/Coating thickness (Liftoff) 0 203 mm (0 8 in) Footprint at zero liftoff 62 mm (2.44 in) 62 mm Encoder Clip-on (see page 10 for details) 5 m (16.4 ft), 120 C (248 F) 56 mm Direct contact operation: 70 C (158 F) Direct contact with probe shoe: 120 C (248 F) 66 mm 132 mm PEC-152-G2-HT05S Standard Large Wall thickness Up to 102 mm (4 in) Insulation/Coating thickness (Liftoff) 0 305 mm (0 12 in) Footprint at zero liftoff 100 mm (3.94 in) 70 mm Encoder Clip-on (see page 10 for details) 5 m (16.4 ft), 120 C (248 F) Direct contact operation: 70 C (158 F) Direct contact with probe shoe: 120 C (248 F) 84 mm 95 mm 197 mm 7

Splash Zone PEC Probe The splash zone PEC probe is specifically designed to detect corrosion under insulation (CUI) in the area immediately above and below the mean water level in such carbon steel structures as offshore oil and gas platform legs and risers. The probe can tackle offshore applications thanks to its rugged design, watertightness to 15 m (49 ft) in grid-mapping mode, and 25 m (82 ft) heavy-duty cable. The probe is also flexible enough to support metal thicknesses up to 76 mm (3 in) and insulation or marine growth up to 203 mm (8 in). Insulation / Coating Thickness (Liftoff) mm 0 6 13 19 25 38 51 64 76 89 102 127 152 178 203 254 305 in 0.00 0.25 0.50 0.75 1.00 1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00 7.00 8.00 10.00 12.00 3 0.13 6 0.25 10 0.38 13 0.50 16 0.63 PEC-SZ-089-G2 Wall Thickness 19 0.75 25 1.00 32 1.25 38 1.50 Custom development 51 2.00 Inquire for details 64 2.50 76 3.00 102 4.00 Available Models PEC-SZ-089-G2-H25S Wall thickness Insulation/Coating thickness (Liftoff) Footprint at zero liftoff Splash zone Medium Up to 76 mm (3 in) 0 203 mm (0 8 in) 62 mm (2.44 in) 55 mm Encoder Watertightness None (add-on only) 15 m (49.2 ft) 67 mm 25 m (82.0 ft) Direct contact operation: 70 C (158 F) 64 mm 140 mm 8 www.eddyfi.com

Tank Floor PEC Probe The tank floor probe enables the in-service inspection of storage tank annular rings. With its super thin 4.8 mm (0.2 in) titanium blade, the probe can slide up to 400 mm (16 in) under tank floor edges, assessing remaining wall thickness of this critical region exposed to corrosion. The embedded remote controls and status LEDs are also perfect for one-person operation. PEC-TF-400-H05S Wall thickness Insulation/Coating thickness (Liftoff) Footprint at zero liftoff Encoder Total blade length Blade Up to 25 mm (1 in) 0 13 mm (0 0.5 in) 35 mm (1.38 in) None (add-on only) 400 mm (15.75 in) 5 m (16.4 ft) Direct contact operation: 70 C (158 F) 44 mm 50 mm 63 mm 27 mm 3 mm 4.8 mm 48 mm 592 mm 5 mm 62 mm 78 mm 9

Accessories Universal Clip-On Encoder High-precision clip-on encoders are designed for standard second-generation PEC probes. They connect directly to probes without the need for an external cable. ENC-PEC-STD Resolution 16.04 counts/mm (407.44 counts/in) 70 C (158 F) Compatibility All models of standard PEC probes (page 7) 49 mm ø32 mm 33 mm 72 mm Probe Shoes Probe shoes are designed to enable direct operation on surfaces up to 120 C (248 F) and to attenuate the vibration from galvanized steel weather jackets. The probe shoes are completely compatible with the optional telescopic extension pole (see page 12). PEC-025-G2-SHOE-120 Compatibility Standard probe shoe Small 120 C (248 F) PEC-025-G2-HT05S 80 mm 17 mm 94 mm PEC-089-G2-SHOE-120 Compatibility Standard probe shoe Medium 120 C (248 F) PEC-089-G2-HT05S 80 mm 18 mm 141 mm 10 www.eddyfi.com

PEC-152-G2-SHOE-120 Compatibility Standard probe shoe Large 120 C (248 F) PEC-152-G2-HT05S 80 mm 18 mm 206 mm Clip-On Handles These ergonomic handles are designed to make manipulating standard PEC probes easier. The clip-on design makes installing and removing the handles extremely easy. PEC-089-HANDLE Standard probe handle Medium 71 mm Compatibility PEC-089-G2-HT-05S 136 mm 69 mm PEC-152-HANDLE Standard probe handle Large 80 mm Compatibility PEC-152-G2-HT05S 182 mm 79 mm Clip-On Stabilizer PEC-STAB This clip-on accessory is compatible with second-generation PEC probes. It is used to stabilize grid-mapping scans on very irregular surfaces. Standard stabilizer Compatibility All models of standard PEC probes (page 7) 35 mm 63 mm 40 mm 11

Extension Pole PEC-POLE-G2-XH05 This extension pole comes with an adjustable remote control keypad and can extend up to 4.6 m (15 ft). The adjustable fork enables performing inspections at any angle on any surface. Maximum length Retracted length Material (pole) Material (fork and remote) 4.6 m (15 ft) 1.8 m (6 ft) Fiberglass Nylon 11 81 mm 1.8 4.6 m Extension s PEC-CBL-XHT15 and PEC-CBL-XHT30 Extension cable allows using PEC probes at a greater distance from the Lyft instrument. Our extension cables are available in lengths of 15 m (50 ft) and 30 m (100 ft). The maximum length of cable between a probe and the Lyft instrument is 35 m (115 ft). Material Lengths Maximum temperature Heavy-duty poly 15 m (50 ft) or 30 m (100 ft) 120 C (248 F) 15 m or 30 m 12 www.eddyfi.com

Scan Grid Mat PEC-MAT-025-70 The mat features a 25 mm (1 in) resolution grid and enables easier dynamic scans of irregular surfaces and component marking during the inspection setup. The mat is suitable for in-contact operation up to 70 C (160 F). Dimensions (W H D) Grid resolution 813 457 1.6 mm (32 18 0.06 in) 25 mm (1 in) 70 C (160 F) 457 mm 1.6 mm 813 mm 13

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