FSV Mast A450 Kit Table of Contents Model Page 7FGU/DU20-25 3 7FGU/DU20-25 w/ss 7 7FGU/DU30-32 11 7FGU/DU30-32 w/ss 15 7FGCU15-SU20 w/ss 7FBCU15-18 w/ss 7FGCU20-25 7FBCU20-25 7FBCHU25 7FGCU20-25 w/ss 7FBCU20-25 w/ss 7FBCHU25 w/ss 7FGCU30-32 7FBCU30-32 7FGCU30-32 w/ss 7FBCU30-32 w/ss Applicable Frame Numbers Installation Instructions 23 27 31 34 38 41 1
ILLUSTRATION PNEUMATIC FSV A450 OPS Revised August 2005 2
A450 KIT (PN 2T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS 0508-7FGU/DU20-25 04098-U6903-71 1 0508-7FGU/DU20-25 04098-U6903-71 1 0508-1 BOLT 81551-76013-71 8 0508-28 PULLEY 68805-21320-71 1 0508-2 BOLT 81552-76014-71 4 0508-29 WASHER, PLATE 84612-76012-71 1 0508-3 BOLT 81552-76005-71 4 0508-30 WASHER, PLATE 84612-76014-71 1 0508-4 BOLT 81551-76003-71 12 0508-31 PULLEY 68803-21320-71 1 0508-5 BOLT 81671-76010-71 2 0508-32 NUT 69941-U1100-71 4 0508-6 BOLT 81551-76010-71 12 0508-33 WASHER, PLATE 84612-76017-71 1 0508-7 BOLT 81551-76012-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-9 BOLT 81672-76001-71 2 0508-35 PIPE 68623-21320-71 1 0508-10 BOLT 81551-76008-71 2 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-37 PLUG 69951-U2100-71 2 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-38 CONNECTOR S/A 68067-23480-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-40 CAP 68125-U2000-71 2 0508-15 BRACKET SUB-ASSY 68908-U2181-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-17 CLAMP 68616-22780-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-20 PLATE 68708-U2180-71 1 0508-37 PLUG 69951-U2100-71 2 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-38 CONNECTOR S/A 68067-23480-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-23 CLAMP 68682-22800-71 6 0508-40 CAP 68125-U2000-71 2 0508-24 BAND 90465-U5401-71 7 0508-43 RING, SNAP 96150-30160-71 1 0508-25 RING, SNAP 96150-30200-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-26 FITTING 69914-U1100-71 4 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-27 CLAMP 68651-23470-71 2 Revised August 2005 3
ILLUSTRATION PNEUMATIC FSV A450 OPS 4
HOSE MATRIX (PNEUMATIC 2 TON) A450 A B C 3700 4 2 2 1 1 1 1 4000 2 2 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 6500 2 2 2 2 1 1 1 1 7000 2 2 2 2 1 1 1 1 Revised August 2005 5 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3455-71 90693-U3460-71 90693-U3505-71 90693-U3510-71 90693-U3205-71 90693-U3210-71 90693-U3215-71 90693-U3220-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3245-71 90693-U3250-71 90693-U3265-71 90693-U3270-71 90693-U3280-71 90693-U3285-71 90693-U3305-71 90693-U3310-71 90693-U3330-71 90693-U3335-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT
ILLUSTRATION PNEUMATIC FSV A450 OPS 6
A450 KIT (PN 2T w/ss) Prod Date Ref 1 Models (Description) A450 FSV-MAST WITH SIDESHIFTER Part Number Qty Prod Part Number Qty Ref Models (Description) Date 1 A450 FSV-MAST WITH SIDESHIFTER 0508-7FGU/DU20-25 04098-U6904-71 1 0508-7FGU/DU20-25 04098-U6904-71 1 0508-1 BOLT 81551-76013-71 8 0508-24 BAND 90465-U5401-71 7 0508-2 BOLT 81552-76014-71 4 0508-25 RING, SNAP 96150-30200-71 1 0508-3 BOLT 81552-76005-71 4 0508-26 FITTING 69914-U1100-71 4 0508-4 BOLT 81551-76003-71 12 0508-27 CLAMP 68651-23470-71 2 0508-5 BOLT 81671-76010-71 2 0508-28 PULLEY 68805-21320-71 1 0508-6 BOLT 81551-76010-71 12 0508-29 WASHER, PLATE 84612-76012-71 1 0508-7 BOLT 81551-76012-71 1 0508-30 WASHER, PLATE 84612-76014-71 1 0508-9 BOLT 81672-76001-71 2 0508-31 PULLEY 68803-21320-71 1 0508-10 BOLT 81551-76008-71 2 0508-32 NUT 69941-U1100-71 4 0508-11 BRACKET 68654-U2180-71 2 0508-33 WASHER, PLATE 84612-76017-71 1 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-15 BRACKET SUB-ASSY 68908-U2181-71 1 0508-37 PLUG 69951-U2100-71 2 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-38 CONNECTOR S/A 68067-23480-71 1 0508-17 CLAMP 68616-22780-71 1 0508-39 CONNECTOR S/A 68091-23480-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-19 GUIDE 68602-U2180-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-20 PLATE 68708-U2180-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 0508-43 RING, SNAP 96150-30160-71 1 0508-23 CLAMP 68682-22800-71 6 Revised August 2005 7
ILLUSTRATION PNEUMATIC FSV A450 OPS 8
A HOSE MATRIX (PNEUMATIC 2 TON) A450 B C MAST HEIGHT 3700 4 2 2 1 1 1 1 4000 2 2 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 6500 2 2 2 2 1 1 1 1 7000 2 2 2 2 1 1 1 1 9 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3455-71 90693-U3460-71 90693-U3505-71 90693-U3510-71 90693-U3205-71 90693-U3210-71 90693-U3215-71 90693-U3220-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3245-71 90693-U3250-71 90693-U3265-71 90693-U3270-71 90693-U3280-71 90693-U3285-71 90693-U3305-71 90693-U3310-71 90693-U3330-71 90693-U3335-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71
ILLUSTRATION PNEUMATIC FSV A450 OPS 10
A450 KIT (PN 3T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS 0508-7FGU/DU30-32 04098-U6910-71 1 0508-7FGU/DU30-32 04098-U6910-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 1 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U3280-71 1 0508-33 WASHER, PLATE 84612-76017-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U3280-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-33280-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-40 CAP 68125-U2000-71 2 0508-20 PLATE 68708-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 11
ILLUSTRATION PNEUMATIC FSV A450 OPS 12
A HOSE MATRIX (PNEUMATIC 3T) B C 90693-U3270-71 90693-U3290-71 90693-U3315-71 90693-U3320-71 90693-U3325-71 90693-U3330-71 90693-U3335-71 90693-U3340-71 90693-U3365-71 90693-U3370-71 90693-U3405-71 90693-U3455-71 90693-U3505-71 90693-U3550-71 90693-U3555-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3320-71 90693-U3345-71 90693-U3370-71 90693-U3375-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 4 2 2 1 1 1 1 4000 4 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 2 2 4 1 1 1 1 4800 2 2 4 1 1 1 1 5000 2 2 2 2 1 1 1 1 5500 4 4 1 1 1 1 6000 4 4 1 1 1 1 6500 4 4 1 1 1 1 7000 2 2 2 2 1 1 1 1 13
ILLUSTRATION PNEUMATIC FSV A450 OPS 14
A450 KIT (PN 3T W/ SS) Prod Date Prod Ref Models (Description) Part Number Qty Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 1 A450 FSV-MAST WITH SIDESHIFTER 0508-7FGU/DU30-32 04098-U6909-71 1 0508-7FGU/DU30-32 04098-U6909-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 1 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U3280-71 1 0508-33 WASHER, PLATE 84612-76017-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U3280-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-33280-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-39 CONNECTOR S/A 68091-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-20 PLATE 68708-U2180-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 15
ILLUSTRATION PNEUMATIC FSV A450 OPS 16
A HOSE MATRIX (PNEUMATIC 3T) B C 90693-U3270-71 90693-U3290-71 90693-U3315-71 90693-U3320-71 90693-U3325-71 90693-U3330-71 90693-U3335-71 90693-U3340-71 90693-U3365-71 90693-U3370-71 90693-U3405-71 90693-U3455-71 90693-U3505-71 90693-U3550-71 90693-U3555-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3320-71 90693-U3345-71 90693-U3370-71 90693-U3375-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 4 2 2 1 1 1 1 4000 4 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 2 2 4 1 1 1 1 4800 2 2 4 1 1 1 1 5000 2 2 2 2 1 1 1 1 5500 4 4 1 1 1 1 6000 4 4 1 1 1 1 6500 4 4 1 1 1 1 7000 2 2 2 2 1 1 1 1 17
ILLUSTRATION CUSHION FSV A450 OPS 18
A450 KIT (1T CU) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS 0508-7FGCU15-SU20 7FBCU15-18 04098-U6915-71 1 0508-7FGCU15-SU20 7FBCU15-18 04098-U6915-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 2 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 2 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-33 WASHER, PLATE 84612-76017-71 2 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U1180-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 2 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-13380-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-20 PLATE 68708-U2180-71 1 0508-40 CAP 68125-U2000-71 2 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-22 CLAMP, HOSE 68653-21320-71 2 19
ILLUSTRATION CUSHION FSV A450 OPS 20
HOSE MATRIX (CU & 4-WHEEL ELEC. 1T) A B C 90693-U3250-71 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3220-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3245-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3265-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3300-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 2 2 4 1 1 1 1 4000 2 2 4 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 21
ILLUSTRATION CUSHION FSV A450 OPS 22
A450 KIT (CU 1T w/ SS) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 1 A450 FSV-MAST WITH SIDESHIFTER 0508-7FGCU15-SU20 7FBCU15-18 04098-U6916-71 1 0508-7FGCU15-SU20 7FBCU15-18 04098-U6916-71 1 0508-1 BOLT 81551-76013-71 8 0508-22 CLAMP, HOSE 68653-21320-71 2 0508-2 BOLT 81552-76014-71 4 0508-23 CLAMP 68682-22800-71 6 0508-3 BOLT 81552-76005-71 4 0508-24 BAND 90465-U5401-71 7 0508-4 BOLT 81551-76003-71 12 0508-25 RING, SNAP 96150-30200-71 2 0508-5 BOLT 81671-76010-71 2 0508-26 FITTING 69914-U1100-71 4 0508-6 BOLT 81551-76010-71 12 0508-27 CLAMP 68651-23470-71 2 0508-7 BOLT 81551-76012-71 1 0508-28 PULLEY 68805-21320-71 1 0508-9 BOLT 81672-76001-71 2 0508-29 WASHER, PLATE 84612-76012-71 1 0508-10 BOLT 81551-76008-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-31 PULLEY 68803-21320-71 2 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-32 NUT 69941-U1100-71 4 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-33 WASHER, PLATE 84612-76017-71 2 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-15 BRACKET SUB-ASSY 68908-U1180-71 1 0508-35 PIPE 68623-21320-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 2 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-17 CLAMP 68616-22780-71 1 0508-37 PLUG 69951-U2100-71 2 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-38 CONNECTOR SUB-ASSY 68091-13380-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-20 PLATE 68708-U2180-71 1 0508-39 CONNECTOR SUB-ASSY 68071-23480-71 1 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 23
ILLUSTRATION CUSHION FSV A450 OPS 24
HOSE MATRIX (CU & 4-WHEEL ELEC. 1T) A B C 90693-U3250-71 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3220-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3245-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3265-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3300-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 2 2 4 1 1 1 1 4000 2 2 4 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 25
ILLUSTRATION CUSHION FSV A450 OPS 26
A450 KIT (CU 2T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS 0508-7FGCU20-25 0508-7FGCU20-25 0508-7FBCU20-25 04098-U6901-71 1 0508-7FBCU20-25 0508-7FBCHU25 0508-7FBCHU25 04098-U6901-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 2 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 2 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-33 WASHER, PLATE 84612-76017-71 2 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U2210-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 2 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-23480-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-20 PLATE 68708-U2180-71 1 0508-40 CAP 68125-U2000-71 2 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-22 CLAMP, HOSE 68653-21320-71 2 27
ILLUSTRATION CUSHION FSV A450 OPS 28
HOSE MATRIX (CU & 4-WHEEL ELEC. 2T) A B C 90693-U3250-71 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3455-71 90693-U3460-71 90693-U3500-71 90693-U3510-71 90693-U3220-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3245-71 90693-U3250-71 90693-U3260-71 90693-U3270-71 90693-U3275-71 90693-U3285-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3325-71 90693-U3345-71 90693-U3350-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 2 2 2 2 1 1 1 1 4000 2 2 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 6500 2 2 2 2 1 1 1 1 7000 2 2 2 2 1 1 1 1 29
ILLUSTRATION CUSHION FSV A450 OPS 30
Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER A450 KIT (CU 2T w/ss) Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 0508-7FGCU20-25 0508-7FGCU20-25 0508-7FBCU20-25 04098-U6899-71 1 0508-7FBCU20-25 0508-7FBCHU25 0508-7FBCHU25 04098-U6899-71 1 0508-1 BOLT 81551-76013-71 8 0508-22 CLAMP, HOSE 68653-21320-71 2 0508-2 BOLT 81552-76014-71 4 0508-23 CLAMP 68682-22800-71 6 0508-3 BOLT 81552-76005-71 4 0508-24 BAND 90465-U5401-71 7 0508-4 BOLT 81551-76003-71 12 0508-25 RING, SNAP 96150-30200-71 3 0508-5 BOLT 81671-76010-71 2 0508-26 FITTING 69914-U1100-71 4 0508-6 BOLT 81551-76010-71 12 0508-27 CLAMP 68651-23470-71 2 0508-7 BOLT 81551-76012-71 1 0508-28 PULLEY 68805-21320-71 1 0508-9 BOLT 81672-76001-71 2 0508-29 WASHER, PLATE 84612-76012-71 1 0508-10 BOLT 81551-76008-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-31 PULLEY 68803-21320-71 2 0508-12 BRACKET, FRONT PU 68812-U2180-71 1 0508-32 NUT 69941-U1100-71 4 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-33 WASHER, PLATE 84612-76017-71 2 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-15 BRACKET SUB-ASSY 68908-U2210-71 1 0508-35 PIPE 68623-21320-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 2 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-17 CLAMP 68616-22780-71 1 0508-37 PLUG 69951-U2100-71 2 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-38 CONNECTOR SUB-ASSY 68067-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-20 PLATE 68708-U2180-71 1 0508-39 CONNECTOR SUB-ASSY 68091-23480-71 1 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 31
ILLUSTRATION CUSHION FSV A450 OPS 32
HOSE MATRIX (CU & 4-WHEEL ELEC. 2T) A B C 90693-U3250-71 90693-U3255-71 90693-U3270-71 90693-U3275-71 90693-U3290-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3340-71 90693-U3370-71 90693-U3375-71 90693-U3405-71 90693-U3410-71 90693-U3455-71 90693-U3460-71 90693-U3500-71 90693-U3510-71 90693-U3220-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3245-71 90693-U3250-71 90693-U3260-71 90693-U3270-71 90693-U3275-71 90693-U3285-71 90693-U3295-71 90693-U3305-71 90693-U3320-71 90693-U3325-71 90693-U3345-71 90693-U3350-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 2 2 2 2 1 1 1 1 4000 2 2 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 4 2 2 1 1 1 1 4800 4 2 2 1 1 1 1 5000 4 2 2 1 1 1 1 5500 2 2 2 2 1 1 1 1 6000 2 2 2 2 1 1 1 1 6500 2 2 2 2 1 1 1 1 7000 2 2 2 2 1 1 1 1 33
ILLUSTRATION PNEUMATIC FSV A450 OPS 34
A450 KIT (CU 3T) Prod Date Ref Models (Description) Part Number Qty Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST OPS 1 A450 FSV-MAST OPS 0508-7FGCU30-32 7FBCU30-32 04098-U6906-71 1 0508-7FGCU30-32 7FBCU30-32 04098-U6906-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 1 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U3280-71 1 0508-33 WASHER, PLATE 84612-76017-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U3280-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-33280-71 1 0508-18 BRACKET, PIPE 68785-U2180-71 1 0508-39 CONNECTOR S/A 68071-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-40 CAP 68125-U2000-71 2 0508-20 PLATE 68708-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 0508-43 RING, SNAP 96150-30160-71 1 35
ILLUSTRATION CUSHION FSV A450 OPS 36
HOSE MATRIX (CU & 4-WHEEL ELEC. 3T) A B C 90693-U3270-71 90693-U3290-71 90693-U3315-71 90693-U3320-71 90693-U3325-71 90693-U3330-71 90693-U3335-71 90693-U3340-71 90693-U3365-71 90693-U3370-71 90693-U3405-71 90693-U3455-71 90693-U3505-71 90693-U3550-71 90693-U3555-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3320-71 90693-U3345-71 90693-U3370-71 90693-U3375-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 4 2 2 1 1 1 1 4000 4 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 2 2 4 1 1 1 1 4800 2 2 4 1 1 1 1 5000 2 2 2 2 1 1 1 1 5500 4 4 1 1 1 1 6000 4 4 1 1 1 1 6500 4 4 1 1 1 1 7000 2 2 2 2 1 1 1 1 37
ILLUSTRATION CUSHION FSV A450 OPS 38
Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER A450 KIT (CU 3T W/SS) Prod Date Ref Models (Description) Part Number Qty 1 A450 FSV-MAST WITH SIDESHIFTER 0508-7FGCU30-32 7FBCU30-32 04098-U6907-71 1 0508-7FGCU30-32 7FBCU30-32 04098-U6907-71 1 0508-1 BOLT 81551-76013-71 8 0508-23 CLAMP 68682-22800-71 6 0508-2 BOLT 81552-76014-71 4 0508-24 BAND 90465-U5401-71 7 0508-3 BOLT 81552-76005-71 4 0508-25 RING, SNAP 96150-30200-71 1 0508-4 BOLT 81551-76003-71 12 0508-26 FITTING 69914-U1100-71 4 0508-5 BOLT 81671-76010-71 2 0508-27 CLAMP 68651-23470-71 2 0508-6 BOLT 81551-76010-71 12 0508-28 PULLEY 68805-21320-71 1 0508-7 BOLT 81551-76012-71 1 0508-29 WASHER, PLATE 84612-76012-71 1 0508-9 BOLT 81672-76001-71 2 0508-30 WASHER, PLATE 84612-76014-71 1 0508-10 BOLT 81551-76008-71 2 0508-31 PULLEY 68803-21320-71 1 0508-11 BRACKET 68654-U2180-71 2 0508-32 NUT 69941-U1100-71 4 0508-12 BRACKET, FRONT PU 68812-U3280-71 1 0508-33 WASHER, PLATE 84612-76017-71 1 0508-13 BRACKET, FRONT PU 68821-U2180-71 1 0508-34 COVER, FRONT HOSE 68831-U2180-71 1 0508-14 BRACKET SUB-ASSY 68802-U2180-71 1 0508-35 PIPE 68623-21320-71 1 0508-15 BRACKET SUB-ASSY 68908-U3280-71 1 0508-36 RING, SHAFT SNAP 96150-30120-71 1 0508-16 BRACKET SUB-ASSY 68804-U2180-71 1 0508-37 PLUG 69951-U2100-71 2 0508-17 CLAMP 68616-22780-71 1 0508-38 CONNECTOR S/A 68067-33280-71 1 0508-18 BRACKET, PIPE CLAMP 68785-U2180-71 1 0508-39 CONNECTOR S/A 68091-23480-71 1 0508-19 GUIDE 68602-U2180-71 1 0508-41 SPIRAL, COVER 68131-U2170-71 4 0508-20 PLATE 68708-U2180-71 1 0508-42 PULLEY ASSY, HOSE 68840-25100-71 1 0508-21 CLAMP, PIPE 68796-22800-71 1 0508-43 RING, SNAP 96150-30160-71 1 0508-22 CLAMP, HOSE 68653-21320-71 2 39
ILLUSTRATION CUSHION FSV A450 OPS 40
HOSE MATRIX (CU & 4-WHEEL ELEC. 3T) A B C 90693-U3270-71 90693-U3290-71 90693-U3315-71 90693-U3320-71 90693-U3325-71 90693-U3330-71 90693-U3335-71 90693-U3340-71 90693-U3365-71 90693-U3370-71 90693-U3405-71 90693-U3455-71 90693-U3505-71 90693-U3550-71 90693-U3555-71 90693-U3225-71 90693-U3230-71 90693-U3235-71 90693-U3240-71 90693-U3250-71 90693-U3255-71 90693-U3260-71 90693-U3275-71 90693-U3280-71 90693-U3295-71 90693-U3320-71 90693-U3345-71 90693-U3370-71 90693-U3375-71 68182-U2170-71 68184-U2170-71 68185-U2170-71 68186-U2170-71 MAST HEIGHT 3700 4 2 2 1 1 1 1 4000 4 2 2 1 1 1 1 4300 2 2 2 2 1 1 1 1 4500 2 2 4 1 1 1 1 4800 2 2 4 1 1 1 1 5000 2 2 2 2 1 1 1 1 5500 4 4 1 1 1 1 6000 4 4 1 1 1 1 6500 4 4 1 1 1 1 7000 2 2 2 2 1 1 1 1 41
Kit Part Numbers: 04098-U6899-71 04098-U6909-71 04098-U6919-71 04098-U6900-71 04098-U6910-71 04098-U6920-71 04098-U6901-71 04098-U6911-71 04098-U6921-71 04098-U6902-71 04098-U6912-71 04098-U6922-71 04098-U6903-71 04098-U6913-71 04098-U6923-71 04098-U6904-71 04098-U6914-71 04098-U6924-71 04098-U6905-71 04098-U6915-71 04098-U6925-71 04098-U6906-71 04098-U6916-71 04098-U6926-71 04098-U6907-71 04098-U6917-71 04098-U6927-71 1 Ton 3.2 Ton FSV INTERNAL HOSE KITS OPS Models: 7FGU/DU15-32 7FGCU15-SU20 7FGCU20-32 7FBCU15-32 04098-U6908-71 04098-U6918-71 04098-U6928-71 Frame Number: 7FGCU15-70091 7FGU15-65572 7FGU25-78268 7FBCU15-62675 7FBCU25-66494 7FBCHU32-61734 7FGCU18-70093 7FDU15-60173 7FDU25-61724 30-7FBCU15-60110 30-7FBCU25-60526 30-7FBCHU32- (N/A) 7FGCSU20-70105 7FGU18-65573 7FGU30-67441 7FBCU18-62682 7FBCHU25-60877 7FGCU20-94256 7FDU18-60170 7FDU30-61940 30-7FBCU18- (N/A) 30-7FBCHU25-60529 (N/A) Serial number not 7FGCU2594228 7FGU20-78299 7FGU32-67445 7FBCU20-66497 7FBCU30-61730 available when 7FGCU30-67511 7FDU20-61803 7FDU32-61946 30-7FBCU20-60525 30-7FBCU30-60114 option kits created. Installation Instructions: 1. Install kit as shown in illustration. 2. Refer to attachment piping section of attachment manual for further detail of actual piping diagram once the kit is installed. Check Procedure for Oil Leakage: 1. Start the engine. 2. Depress the accelerator pedal slightly to gradually increase engine speed. 3. Gradually tilt the attachment lever backward and forward, then check all connections for oil leakage. 4. If no oil leak is detected during above procedure, gradually increase engine speed and check for oil leakage. Continue to increase speed and check for oil leakage until maximum RPM is reached. 5. If at any time during the above procedure, an oil leak is detected, release the accelerator pedal and shut of the engine. Inspect the area of oil leakage and re-tighten the connection with proper torque as specified. 6. Repeat check procedures until no leaks are found. 42 FOR INSTALLATION INSTUCTIONS REFER TO THE ILLUSTRATION. Check Procedures for internal hose installation: 1. There must be no oil leakage from the piping or hose connections. 2. There should be no interference between the hose or piping with moving parts. 3. A clearance of 2mm or more must be maintained between the hose or piping with moving components. 4. All clamps must be installed and each should grip the hose piping firmly. 5. Follow torque tightening requirements for tightening all bolts and high pressure hose fittings.