OWNER'S MANUAL RENEGADE MODEL 08V&T INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Phone (3) 38-7 Toll Free (800) 886-600 http://www.millerind.com PN. 050068
DIRECT MOUNT PUMP - 8 GPM 3 5 030 SI60-0 x 6 S603-0 x 6F 7760 779A7 09093 8 GPM, IN.5 SPLINE SHAFT, SAE -BOLT FLANGE #6-5 M O-RING x -/ M NIPPLE #6 M O-RING x -/ NIPPLE -/ O-RING PLUG 900598-0 #6 M O-RING X 3/ MJIC PRESSURE TRANSDUCER (OPTIONAL) V-
SERIES STEEL INTEGRATED BODY COMPONENTS V-
SERIES STEEL INTEGRATED BODY COMPONENTS 5033V INTEGRATED WRECKER BODY 5A300 TOOL BOX DOOR 3 5A36 TOOL BOX DOOR MOUNTING BLOCK 5658 ROTARY PADDLE LATCH #3 5 5363 FRONT MOUNTING BRACKET 6 5350 MIDDLE BODY MOUNTING BRACKET 7 538L MUDFLAP MOUNTING BRACKET - LEFT 8 538R MUDFLAP MOUNTING BRACKET - RIGHT 9 A00 MUDFLAP 0 595 REAR REFLECTOR MOUNTING PLATE 93300R REFLECTOR - RED 5930 UHHW WEAR PAD 3 5939 UHHW WEAR PAD 876 6-/ TON SHACKLE W/NUT & BOLT 5 5350 ACCESS COVER 6 7A CONTROL KNOB 7 7A68 CONTROL HANDLE 8 8330 NUT /-0 UNF 9 9650 TAILLIGHT GROMMET 0 9600R TAILLIGHT 95600 BACKUP LIGHT 9350 MARKER LIGHT GROMMET 3 9300R RED MARKER LIGHT 9800 TOW LIGHT PLUG V-3
SERIES MODULAR SUBFRAME V-
SERIES MODULAR SUBFRAME GROUP 3 5 6 7 8 9 0 3 5 6 600 6075 6075 7A 7A68 833 876 603A 9800 5939 5930 6509 5350 3785R 3785L 5M90 SUBFRAME MODULAR SERIES SERVICE COVER PANEL-FRONT MODULAR SERIES SERVICE COVER PANEL-REAR CONTROL KNOB CONTROL HANDLE /-0 JAM NUT 6-/ TON SHACKLE AND SCREW PIN TRAILER PLUG HOLE COVER PRONG TRAILER PLUG SOCKET UHMW WEAR PAD UHMW WEAR PAD FRONT BODY MOUNTING BRACKET 08/5 MIDDLE BODY MOUNTING BRACKET TOOLBOX MOUNTING BRACKET - RIGHT TOOLBOX MOUNTING BRACKET - LEFT SIDE BODY MOUNTING GASKET V-5
SERIES HYDRAULIC STABILIZER SUBFRAME V-6
SERIES HYDRAULIC STABILIZER SUBFRAME 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 5 6 7 8 9 30 3 600H 6075 6075 66058 7A 7A68 833 667 8600I 6605D 6606 6606 660-3 7A300 657 865E 6637 6630 6638 87 6963 5363 5350 3785R 3785L 5M90H 5M9L 5M9R 876 6503 0300099 5 SERIES HYDRAULIC STABILIZER SUBFRAME MODULAR /5 SERIES SERVICE COVER PANEL-FRNT MODULAR /5 SERIES SERVICE COVER PANEL-REAR STABILIZER ACCESS COVER CONTROL KNOB CONTROL HANDLE / - 0 JAM NUT PIN.980 x 6.00 RETAINING RING.00 INTERNAL AIR VALVE MOUNTING PLATE UHMW WEAR PAD UHMW WEAR PAD INNER STABILIZER TUBE STABILIZER CYLINDER PIN.980 x.65 RETAINING RING.5 EXTERNAL STABILIZER PAD PIVOT PIN STABILIZER PAD STABILIZER PAD POSITION PIN LYNCH PIN CLEAT FRONT BODY MOUNTING BRACKET MIDDLE BODY MOUNTING BRACKET TOOL BOX MOUNTING BRACKET-RIGHT TOOL BOX MOUNTING BRACKET-LEFT SIDE BODY MOUNTING GASKET REAR BODY MOUNTING GASKET - LEFT REAR BODY MOUNTING GASKET - RIGHT 6-/ TON SHACKLE AND SCREW PIN COUNTERBALANCE MOUNTING BRACKET WRECKER CONTROL TRAY PLUG 8 8 8 8 8 V-7
SERIES ALUMINUM INTEGRATED MODULAR BOXES V-8
SERIES MODULAR BOXES 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 5M0060L 5M060R 5M50L 5M50R 5M95 560 5M60G 5M5 5M66 56B0 56B3 590L 590R 9350 9300R 96650 95600 95500 5M9L 5M9R 5M3AL 5M3AR A00 5AGS087-0675MD0-00 MODULAR BOX DRIVER SIDE MODULAR BOX PASSENGER SIDE FIBERGLASS REAR CORNER PANEL - LEFT FIBERGLASS REAR CORNER PANEL - RIGHT MODULAR BOX MOUNTING TUBE MOUNTING TUBE RUBBER GASKET MODULAR SIDE DOOR GROUP DOOR LATCH BRACKET DOOR CYLINDER MOUNTING BRACKET WHEEL RETAINER STORAGE GUARD, CONVT'L. L-ARM POCKET HOLE COVER, AUTOGRIP WHEEL RETAINER LOCK PIN - LEFT WHEEL RETAINER LOCK PIN - RIGHT MARKER LIGHT GROMMET RED REFLECTIVE MARKER LIGHT TAIL LIGHT GROMMET TAIL LIGHT BACK UP LIGHT MODULAR BOX DRIVER SIDE RUBBER GASKET MODULAR BOX PASS. SIDE RUBBER GASKET MUDFLAP MOUNTING BRACKET - LEFT MUDFLAP MOUNTING BRACKET - RIGHT MUDFLAP 0 x GAS CYLINDER 6 V-9
SERIES MODULAR BOX DOOR GROUP 3 5 6 7 8 9 0 5M60 5AGS08-0675MD0-00 5M65 5658 5657 5M83 5M8 5M8 80 830 80 835 ALUMINUM WRECKER DOOR WELDMENT GAS SPRING CYLINDER DOOR CYLINDER MOUNTING BRACKET ROTARY PADDLE LATCH GASKET - PADDLE LATCH DOOR HINGE PIN DOOR HINGE OUTER DOOR HINGE INNER BOLT, 5/6-8 UNC x LOCK WASHER 5/6 FLAT WASHER 5/6 NYLON LOCK NUT 5/6-8 UNC V-0
SERIES ALUMINUM TUNNEL BOX GROUP ( x 9) 3 5 6 7 5M0 5M70G 5M66 5M5 5598 9300A 9350 ALUMINUM WRECKER TUNNEL BOX TUNNEL BOX DOOR GROUP - IN. DOOR CYLINDER MOUNTING BRACKET DOOR LATCH BRACKET TUNNEL BOX MOUNTING BRACKET AMBER REFLECTIVE MARKER LIGHT MARKER LIGHT GROMMET V-
SERIES ALUMINUM TUNNEL BOX DOOR 3 5 6 7 8 9 0 5M70 5AGS08-0675MD0-00 5M65 5658 5657 5M83 5M8 5M8 80 830 80 835 ALUMINUM WRECKER DOOR WELDMENT GAS SPRING CYLINDER DOOR CYLINDER MOUNTING BRACKET ROTARY PADDLE LATCH GASKET - PADDLE LATCH DOOR HINGE PIN DOOR HINGE OUTER DOOR HINGE INNER BOLT, 5/6-8 UNC x LOCK WASHER 5/6 FLAT WASHER 5/6 NYLON LOCK NUT 5/6-8 UNC 6 6 V-
SERIES STEEL TUNNEL BOX GROUP ( x 86) Section V - PARTS SERIES STEEL TUNNEL BOX GROUP (36 x 86) 3 5 6 585 580 5658 5855 5657 5863 INCH STEEL TUNNEL BOX WELDMENT INCH TUNNEL BOX DOOR ROTARY PADDLE LATCH TUNNEL BOX MOUNTING BRACKE GASKET - PADDLE LATCH TUNNEL BOX DOOR HINGE MOUNT 3 5 6 5836 5855 58036 5658 5657 5863 36 INCH STEEL TUNNEL BOX WELDMENT TUNNEL BOX MOUNTING BRACKET 36 INCH TUNNEL BOX DOOR ROTARY PADDLE LATCH GASKET - PADDLE LATCH TUNNEL BOX DOOR HING MOUNT V-3 V-
SERIES INTEGRATED BOOM ASSEMBLY SINGLE LINE V-5
SERIES INTEGRATED BOOM SINGLE LINE 3 5 6 7 8 9 0 3 5 6 7 8 9 0 3 5 6 7 8 9 30 3 3 33 3 35 36 37 38 39 0 6I033 6I053 6I07 6I07 7033 63595 6I339 865I 6336 690 6368 8360 850 6370 8687E 6I330L 6I330R 7A3506 70 70L A906PLT A900500 7W7387 7W7386 6I0 6I5 8650E 6I55 8650I 633 80 8A8 8690 6I60 6I70 6I65 656 6I500G 8670 835 6I70 656 08T L-BOOM 08T INNER BOOM TUBE UNDERLIFT OUTER TUBE - AUTOGRIP UNDERLIFT OUTER TUBE - CONVENTIONAL 08T BOOM EXTENSION CYLINDER NYLATRON WEAR PAD / x x SERIES BOOM EXTENSION CYL. ROD MTG. PIN SNAP RING -/8 INTERNAL BOOM END SWIVEL - 08/5 PULLEY 6 INCH PULLEY BOLT HEX NUT 7/8 x UNF FLAT WASHER 3/ CABLE FOLLOWER SNAP RING -7/8 EXTERNAL TRUNNION BRACKET - LEFT TRUNNION BRACKET - RIGHT SERIES BOOM LIFT CYLINDER 08VT VERTICAL FOLD CYLINDER WINCH 9000 LB. PLANETARY CABLE TENSIONER PLATE CABLE TENSIONER PIN 5/8 x 3 STAINLESS STEEL TENSIONER TORSION SPRING LH TENSIONER TORSION SPRING RH LIFT CYLINDER PIN - ROD END BOOM LIFT CYLINDER BASE PIN SNAP RING -/ EXTERNAL POWER TILT BASE PIN SNAP RING -/ INTERNAL BOOM SHIM PAD FLAT WASHER 3/8 BOLT 3/8-6 UNC BUTTON HEAD CABLE TENSION SPRING PIN - OUTER BOOM PIVOT PIN - POWER TILT ROD POWER TILT RESTRICTOR PIN BEARING PAD - STINGER 08-5 BOOM PIPE ASSEMBLY GROUP BOLT 3/ x 7 GRADE 8 COARSE THREAD 3/ COARSE THREAD NYLON LOCK NUT RENEGADE BOOM ANTLER NYLATRON WEAR PAD / x x 3 V-6
SERIES INTEGRATED BOOM ASSEMBLY TWIN LINE V-7
SERIES INTEGRADED BOOM TWIN LINE 3 5 6 7 8A 8B 9 0 3 5 6 7 8 9 0 3 5 6 7 8 9 30 3 3 33 3 35 36 37 38 39 0 6I03 6I05 6I07 6I07 7033 7A3506 70 6I5006 70L 70R 6I330L 6I330R 63595 633 656 65 6I60 8650I 6I70 6I65 6I55 6I5 8650E 6I0 6I339 865I 8670 835 8A5 80 A906PLT 7W7387 7W7386 A900500 8687E 6366 6368 8360 850 690 6370 6I70 6I6080 8690 INTEGRATED BOOM - OUTER 08T INNER BOOM TUBE - 08T UNDERLIFT OUTER TUBE - AUTOGRIP UNDERLIFT OUTER TUBE - CONVENTIONAL BOOM EXTENSION CYLINDER BOOM LIFT CYLINDER 08VT BOOM TILT/FOLD CYLINDER 08/5 BOOM PIPE ASSEMBLY GROUP 9000 LB. PLANETARY WINCH - LEFT 9000 LB. PLANETARY WINCH - RIGHT TRUNNION BRACKET - LEFT TRUNNION BRACKET - RIGHT NYLATRON WEAR PAD / x x UHMW WEAR PAD / x x 8 NYLATRON WEAR PAD / x x 3 UHMW WEAR PAD / x -/ x 6 UNDERLIFT PIVOT PIN 80 x 0 SNAP RING -/ INTERNAL UNDERLIFT TILT PIN.80 x 7 POWER TILT RESTRICTOR PIN POWER TILT BASE PIN.80 x 8-/ UNDERLIFT TILT PIN.80 x 8-/8 SNAP RING -/ EXTERNAL BOOM LIFT CYLINDER PIN PIN - BOOM EXTENSION CYLINDER SNAP RING -/ INTERNAL BOLT 3/ x 7 GRADE 8 COARSE THREAD NYLON LOCK NUT 3/ COARSE THREAD BUTTON HEAD BOLT 3/8-6 UNC x 3/ 3/8 FLAT WASHER CABLE TENSIONER PLATE TENSIONER TORSION SPRING LH TENSIONER TORSION SPRING RH CABLE TENSIONER PIN 5/8 x 3 STAINLESS STEEL SNAP RING -7/8 EXTERNAL BOOM END SWIVEL - 08/5 PULLEY BOLT HEX NUT 7/8 x UNF FLAT WASHER 3/ PULLEY 6 INCH CABLE FOLLOWER RENGADE BOOM ANTLER TWIN LINE CABLE TENSION SPRING BRACKET CABLE TENSION SPRING 8 V-8
SERIES WHEEL LIFT COMPONENTS (STANDARD) V-9
SERIES WHEEL LIFT COMPONENTS(STANDARD) 6I088 INNER BOOM 7063 EXTENSION CYLINDER 3 6357 PIN -.980 x 5.8 656 NYLATRON WEAR PAD 5 6535 CROSSBAR PIVOT PIN 6 658 DETENT LEAF SPRING 7 6555 CROSSBAR 8 80 3/8 FLAT WASHER - HEAVY DUTY 9 8A5 BOLT 3/8 x 5/8 BUTTON HEAD 0 6565L WHEEL GRID - LEFT 6565R WHEEL GRID - RIGHT 89 T-PIN WITH LANYARD 3 6550L L-ARM - LEFT 6550R L-ARM - RIGHT 5 655 WHEEL PAN 6 89 5/6 SAFETY SNAP PIN 7 6580A RATCHET 8 6585 STRAP 9 8600I SNAP-RING.00 INCH INTERNAL V-0
SERIES WHEEL LIFT COMPONENTS (AUTOGRIP) V-
SERIES WHEEL LIFT COMPONENTS (AUTOGRIP) 6I086 INNER TUBE 70 EXTENSION CYLINDER 3 6976 HOSE TRACK 656 NYLATRON WEAR PAD 5 6586 BASKET STRAP - AUTO 6587 BASKET STRAP - TRUCK 6 6935 DETENT BALL 7 6930 DETENT SPRING 8 630R RUBBER GASKET 9 630C HOSE CLAMP PLATE 0 6357 PIN.980 x 5-7/8 600 AUTOGRIP CROSSBAR WELDMENT 705L L-ARM CYLINDER - LEFT 3 705R L-ARM CYLINDER - RIGHT 776 L-ARM CYLINDER MOUNTING BLOCK 5 8350 NYLON LOCK NUT 3/-6 UNF 6 63 L-ARM CYLINDER MOUNTING PIN 7 69 CROSSBAR GRAVEL GUARD 8 6970L WHEEL CHOCK - LEFT 9 6970R WHEEL CHOCK - RIGHT 0 65 L-ARM PIVOT PIN 635L L-ARM - LEFT 635R L-ARM - RIGHT 3 870 L-ARM CHAIN 87 5/6 x -/ SHOULDER SHCS /-0 UNC 8305 /-0 UNC NYLON LOCK NUT 6 L-ARM CHAIN CLEVIS 83 NYLON LOCK NUT 5/8- UNC 86 5/6 x SHOULDER SHCS /-0 UNC 8305 /-0 UNC NYLON LOCK NUT 5 637 DETENT SCREW 6 60 CROSSBAR PIVOT PIN 7 8650I RETAINING RING.50 INTERNAL 8 89 5/8 T-PIN 9 69335 GRAVEL GUARD V-
PIVOT L-ARM RECEIVER GROUP (OPTIONAL) 65980L PIVOT L-ARM RECEIVER GROUP-LEFT 65980R PIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN) 6598L PIVOT L-ARM RECEIVER CASTING-LEFT 6598R PIVOT L-ARM RECEIVER CASTING-RIGHT (SHOWN) 3 6598 L--ARM RECEIVER CASTING PIVOT PIN 65986 PIVOT LOCK PIN 5 65987 LANYARD 6 8506 RIVET 7 85 FLAT HEAD SOCKET CAP SCREW 3/8-6 UNC x / 8 86 TAPERED SOCKET CAP SCREW /-3 UNC x / 9 6598 7/8 CAM PIN 0 8900 CAM PIN SPRING 65985 T-HANDLE 8675 ROLL PIN 3/6 x V-3
PIVOT WHEEL GRIDS AND L-ARMS (OPTIONAL) 65985L PIVOT WHEEL GRID-LEFT 65985R PIVOT WHEEL GRID-RIGHT 3 65980L PIVOT L-ARM RECEIVER GROUP-LEFT 65980R PIVOT L-ARM RECEIVER GROUP-RIGHT 5 6598 L-ARM RECEIVER CASTING PIVOT PIN 6 659830L LEFT ALUMINUM L-ARM 7 659830R RIGHT ALUMINUM L-ARM 8 AA009G RUBBER TENSION STRAP WITH S-HOOK 9 6586 BASKET STRAP-CAR 6587 BASKET STRAP-TRUCK V-
SERIES BOOM END SWIVEL 6369 BOOM END SWIVEL 695 PULLEY - 6 INCH 3 6379 CABLE FOLLOWER 6368 PIN..980 x 3-5/8 5 8687E RETAINING RING -7/8 EXTERNAL 6 8360 NYLON LOCK NUT 7/8-7 870 FLAT WASHER.00 x -/ x.0 8 878 FLAT WASHER.00 x -/ x.060 V-5
SERIES AUTOGRIP ATTACHMENTS 6950G TOW BALL ATTACHMENT GROUP (BALL EXCLUDED) A 6950 TOW BALL BRACKET WELDMENT B 86665 BOLT 3/-0 UNC x 6.5 65900G TOW BAR ATTACHMENT GROUP A 65900 TOW BAR WELDMENT B 690 RUBBER RING C 86350E RETAINING RING 3.5 EXTERNAL D 885 BOLT.00-8 UNC x 6.5 3 6950G MOTORCYCLE FRONT TIRE SADDLE GROUP 3A 69550 MOTORCYCLE FRONT TIRE SADDLE 3B 89 T-PIN 3/ x 69550 MOTORCYCLE REAR TIRE SADDLE 69560 STRAP TIE-DOWN KIT (NOT SHOWN) V-6
Section VII - SCHEMATICS WRECKER BODY WIRING MARKER RIGHT TURN/BRAKE GROUND BACKUP GROUND FRONT MARKER TOOL BOX WIRE COLOR FUNCTION GREEN RIGHT TURN/BRAKE YELLOW LEFT TURN/BRAKE BROWN MARKER BLACK GROUND PURPLE WORK LIGHTS PINK BACKUP LIGHTS NOTE: FRONT HARNESS PART NUMBER 9900 REAR HARNESS PART NUMBER 990 WORK WORK TOW LIGHT PLUG GROUND BACKUP GROUND LEFT TURN/BRAKE MARKER SIDE MARKER SIDE MARKER TOOL BOX FRONT MARKER JUNCTION BOX VII-
Section VII - SCHEMATICS WIRE DIAGRAM FOR ELECTRIC REMOTE CONTROLS POWER FROM SWITCH PANEL TO HAND HELD REMOTE CONTROL A B A B 3A 3B A B A A 3A A CONTROL VALVE JUNCTION BOX B B 3B B REMOTE CONTROL UNIT LABEL FUNCTION COLOR A UNDERLIFT UP ORANGE B UNDERLIFT DOWN BLUE A POWER TILT UP BLACK B POWER TILT DOWN WHITE/BLACK 3A UNDERLIFT IN WHITE 3B UNDERLIFT OUT GREEN A ARMS OPEN GREEN/BLACK B ARMS CLOSE RED/BLACK POWER RED UNDERLIFT UP-DOWN POWER TILT UP-DOWN WHEELIFT IN-OUT ARMS OPEN-CLOSE VII-
Section VII - SCHEMATICS SINGLE WINCH HYDRAULICS 70L WINCH 75S CONTROL VALVE - 5 SPOOL VII-3
Section VII - SCHEMATICS TWIN WINCH HYDRAULICS 70L WINCH 70R WINCH 76S CONTROL VALVE - 6 SPOOL VII-
Section VII - SCHEMATICS BOOM UP-DOWN HYDRAULICS 70 LIFT CYLINDER 75S CONTROL VALVE - 5 SPOOL 3 7335 LOCK VALVE VII-5
Section VII - SCHEMATICS POWER TILT HYDRAULICS 70 TILT CYLINDER 75S CONTROL VALVE 3 7335 LOCK VALVE VII-6
Section VII - SCHEMATICS UNDERLIFT IN-OUT HYDRAULICS 70 LOWER EXTENSION CYLINDER 703 UPPER EXTENSION CYLINDER 3 7336 CONTROL VALVE VII-7
SCHEMATICS WRECKER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II
SCHEMATICS WRECKER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II