D25900K Demolition Hammer TYPE 2 Introduction Exploded Drawing Bill Of Material Repair Instructions New Parts E13655 E13659 E13660 D25900K---B R11352 3 June 2003 M.Chadwick
Introduction Type change to cover transfer to Usti. Manufacturing Plant Service Parts Warehouse Launch Markets Launch Date Launch Details Technical Information CE LPA Sound Pressure CE LWA Acoustic Power Static Sensitive Voltage Battery Amp Hours Number of Cells Charge Time Ampere Power Input Power Output No Load Speed No Load Stroke Rate Stroke Length B.P.M. Capacity Max. Drilling Capacity Wood Max. Drilling Capacity Steel Max. Drilling Capacity Masonry Bevel Capacity Max Depth of Cut at 90º Max Depth of Cut at 45º Blade Diameter
D25900K TYP. 2 58 112 11 57 58 10 838 836 837 54 58 9 3 53 8 861 51 52 26 4 5 12 17 47 49 50 48 38 45 1 14 13 19 44 802 15 58 46 16 18 826 21 26 79 2 23 36 33 26 43 35 34 42 41 40 39 32 30 22 24 821 29 28 831 26 25 41 800 37 58 E13655 /584665-00 WWW.2helpU.com 23-06 - 03
TYP. D25900K 2 801 855 840 845 111 92 91 90 100 89 99 88 87 98 97 95 96 93 104 71 103 94 95 102 108 109 110 101 107 67 74 68 69 70 847 E13659 / 584665-00 WWW.2helpU.com 08-01 - 04
TYP. D25900K 2 59 65 66 61 60 62 56 64 63 78 76 77 75 73 74 86 71 72 82 81 83 82 81 80 800 847 E13660 / 584665-00 WWW.2helpU.com 23-06 - 03
Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number D25900K---B Product Description DEMOLITION HAMMER Type Identifier TYPE 2 Part Number Part Description Variant Description Type Description Page 1 Market Codes 1 1 579837-00 ARMATURE 230V AR - B1 - B2 - B5 - CH - GB - QS - XE No 1 1 579837-01 ARMATURE 120V LX - QU No 2 1 579827-00 FIELD 230V AR - B1 - B2 - B5 - CH - GB - QS - XE Yes 2 1 579827-01 FIELD 120V 115 VOLT LX - QU Yes 3 1 487266-00 BRUSH PLATE SA AR - B1 - B2 - B5 - CH - GB - QS - XE Yes 3 1 487266-01 BRUSH PLATE SA LX - QU Yes 4 1 576487-00 SLEEVE INSULATING No 5 1 577745-00 BEARING No 8 2 487340-00 BRUSH CUT OFF 230 V AR - B1 - B2 - B5 - CH - GB - QS - XE No 8 2 487340-01 BRUSH CUT OFF 115 V LX - QU No 9 2 487377-00 BRUSH SPRING No 10 1 487252-00 FAN SA Yes 11 1 324119-02 SCREW No 12 1 377374 PIN No 13 1 487276-00 TRIGGER No 14 1 487285-00 ROD No 15 1 487286-00 ACTUATOR No 16 1 578450-00 RING Yes 17 2 326467-00 DETENT No 18 1 487326-00 LEAD SWITCH SA AR - B1 - B2 - B5 - CH - GB - QS - XE No 18 1 487326-01 LEAD SA LX - QU No 19 1 487275-00 HANDLE No 21 1 487388-00 COVER No 22 1 326087-01 SWITCH No 23 1 813244 TIE No 24 1 487378-00 BRACKET No 25 1 487394-00 CORD CLAMP No 26 7 330065-08 SCREW No 28 1 323091-01 CORD PROTECTOR No Refer to R.I.
Black & Decker Bill of Materials - PARTS LIST 29 1 330048-39 CORDSET XE No 29 1 330061-02 CORDSET LX No 29 1 330100-02 CORDSET QU No 29 1 573379-08 CORDSET AR No 29 1 582319-00 CORDSET B1 - QS No 29 1 582319-01 CORDSET B2 No 29 1 582319-02 CORDSET GB No 29 1 582319-12 CORDSET B5 No 29 1 582573-08 CORDSET B2 No 30 1 487271-00 COVER No 32 1 487224-00 SEAL No 33 1 576387-00 SEAL No 34 1 324821-04 CIRCLIP No 35 1 330003-70 BEARING No 36 1 487209-00 SEAL Yes 37 1 324821-03 CIRCLIP No 38 1 487234-00 CON ROD No 39 1 578452-00 SPACER No 40 1 578451-00 SPACER 15.2 X 5.2 No 41 2 330003-67 BEARING No 42 1 579782-00 GEAR No 43 1 579783-00 GEAR No 44 1 579772-00 GEARCASE SA Yes 45 1 579839-00 CRANKSHAFT No 46 1 576451-00 RING No 47 1 487208-00 PIN No 48 2 487228-00 KNOB No 49 1 487213-00 O RING 30 x 5 No 50 1 579774-00 PISTON No 51 1 579779-00 PISTON SA No 52 1 323711-47 O RING 77 X 2.5 No Page 2
Black & Decker Bill of Materials - PARTS LIST 53 1 487352-01 COVER SA No 54 1 584376-02 ELECTRONIC 230V AR - B1 - B2 - B5 - CH - GB - QS - XE No 54 1 584376-03 ELECTRONIC 115V LX - QU No 56 2 487284-00 WASHER CLAMP No 57 1 487344-00 MOTOR COVER No 58 23 324007-11 SCREW TORX M5 x 18 No 59 1 584240-00 HANDLE SIDE SA No 60 1 487343-00 BOLT No 61 1 487277-00 HANDLE No 62 1 487278-00 WASHER No 63 1 487281-00 CLAMP No 64 1 487291-00 KNOB SA No 65 4 949886-31 SCREW No 66 1 487282-00 COVER HOUSING No 67 1 579832-00 BEAT PIECE No 68 1 487270-00 BUSH No 69 1 487288-00 DAMPER No 70 1 579786-00 BUSH No 71 2 487298-00 O RING 43 X 5.5 No 72 1 487203-00 BUSH No 73 1 487297-00 O RING No 74 2 323711-41 O RING 38 X 2.5 No 75 1 579770-00 CYLINDER SA 40 MM No 76 1 579780-00 RAM 40MM No 77 1 487296-00 O RING 33 X 3.5 No 78 1 579769-00 HOUSING FRONT No 79 1 323711-44 O RING 69.5 X 1.78 No 80 1 487293-00 SPRING GUIDE No 81 2 487247-00 SPRING No 82 2 576488-00 SPRING GUIDE No 83 1 579781-00 COUNTERWEIGHT No Page 3
Black & Decker Bill of Materials - PARTS LIST 86 1 576489-00 SPRING GUIDE No 87 1 487238-00 SEAL No 88 1 487205-00 RING No 89 1 487241-00 WASHER No 90 1 487244-00 RUBBER No 91 1 487236-00 SLEEVE No 92 1 579784-00 LOCKING RING No 93 2 487218-00 SPRING No 94 1 487249-00 BUSH No 95 2 487239-00 KEY No 96 1 487240-00 BUSHING No 97 1 487216-00 SPRING No 98 1 487268-00 SPRING GUIDE No 99 1 487289-00 SPRING No 100 1 487267-00 SLEEVE SA No 101 1 487237-00 SLEEVE No 102 6 918825-02 SCREW M6 x 40 No 103 1 579778-00 FLANGE No 104 1 323711-40 O RING No 107 1 579773-00 SPINDLE SA No 108 1 582275-00 SEAL 18x28x7 No 109 1 487287-00 O RING No 110 1 579785-00 BEARING BUSH No 111 1 579771-00 HOLDER TOOL No 112 1 487392-00 LABEL No 800 1 578970-01 GREASE 1KG Yes 800 1 578970-02 GREASE 140 G Tube Yes 801 1 328771-03 GREASE 50 gms Yes 802 1 870889-02 GREASE 80 gms No 821 1 569037-00 RATING PLATE DeWalt Blank. No 821 1 584802-04 RATING PLATE QU No Page 4
Black & Decker Bill of Materials - PARTS LIST 826 1 487395-00 LABEL No 831 1 579775-00 INSTRUCTION MANUAL QU No 836 1 559617-99 SERVICE TOOL Crank Gear removal. Yes 837 1 559618-99 SERVICE TOOL Motor assembly jig Yes 838 1 559621-99 SERVICE TOOL Armature brg tool Yes 840 1 559619-99 SERVICE TOOL Snap ring assy tool. Yes 845 1 559620-99 SERVICE TOOL Seal / tool holder Yes 847 1 581015-00 SERVICE KIT 230V First Service. AR - B1 - B2 - B5 - CH - GB - QS - XE No 847 1 581015-01 SERVICE KIT 115V First Service LX - QU No 847 1 581016-00 SERVICE KIT 230V Full Service. AR - B1 - B2 - B5 - CH - GB - QS - XE No 847 1 581016-01 SERVICE KIT 115V Full Service. LX - QU No 855 1 351087-01 BIT 280mm Chisel Point No 861 1 487353-00 KITBOX QU No Page 5
R11352 D25900K 10KG HAMMER D25940K 12 KG VDH Item No. Note 2 The Field is only available as a SA with its plastic housing. 3 The brush holders are not available as spare parts, if required, the complete assembly will need to be replaced. 10 The magnetic ring is part of the Fan assembly. 16 Snap ring is no longer fitted to production units > DC 200226. This will also be removed from the Service Armature. There is no longer a requirement to fit this part after repair. 36 Fill the Recess in the seal with Paragon Grease ( 802 ) 44 The Date Code and Serial Number can be found stamped on the Main housing next to the Black plastic cover (66). After repair, mark the housing with the letter R next to the Serial Number. The serial number must be quoted on all repair documentation. The Housing is supplied with the Crankshaft Bearings and the Pin for the Double Gear. 800 This is the only Grease to be used in the Servicing / Repair of this Product do not use any other type. 801 THIS GREASE MUST NOT BE USED ON THE INTERNAL COMPONENTS OF THE PRODUCT. IT IS ONLY USED TO LUBRICATE THE CHISEL BITS. A range of special Service Tooling is available. 559617-99 Crank gear removal and assembly Jig. 559618-99 Motor Assembly Jig. 559619-99 Snap Ring assembly Jig. 559620-99 Spindle seal & Tool Holder assembly tool. 559621-99 Armature Bearing & Seal assembly tool. In addition to the 559617-99, 559618-99 and the 559621-99 above, the following tooling is required to repair the D25940K 12KG VDH. 559628-99 Spindle seal insertion tool. 559630-99 Supplementary Snap Ring assembly kit. To be used in conjuction with the 10 KG kit 559619-99. If this is not available then use the complete kit below. 559629-99 Snap Ring assembly Complete kit. Not required if using the supplementary kit above A comprehensive Repair Manual for both units is available based on a complete strip down and re-build, refer to this for details of torque setting and Grease requirements. R11352en.rtf
Part Number New Parts D25900 T2 10 KG HAMMER Part Description 584376-00 584376-01 584802-04 ELECTRONIC (579830-00) ELECTRONIC (579830-01) RATING PLATE (USA ONL Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583 Please DO NOT order any parts until a Service Change Note is published. 24 June 2003 P1ant: LCE Page 1 of 1