DW Volt Cordless Drill
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1 DW Volt Cordless Drill TYPE 10 Introduction Exploded Drawing Bill Of Material Repair Instructions E13206 R11346 New Parts 2 Marketing Information Main Menu September 2001 M Cook
2 Introduction New 18 volt Terminator cordless drill replacing existing Compact power unit. Launched at Type 10 (to highlight European build Type 1 units will be built in the USA). Features 3 speed gearbox, new PM47 motor and high specification gearbox Batteries and Chargers will only be available as accessories (not spare parts) Rating plates are not listed as a new range of Service blank rating plates is soon to be launched. Launch markets are those listed below. All other markets will launch in January 2002 or later. Launch Details Manufacturing Plant Service Parts Warehouse Launch Markets Launch Date Spennymoor Perth Avenue France Germany Scandinavia October 2001 Technical Information Voltage Output Watts No Load Speed Beats per minute Capacity mm
3 DW988 TYP E13206 /
4 Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number DW A Product Description CORDLESS DRILL Type Identifier TYPE 10 Part Number Part Description Variant Description Type Description Page 1 Market Codes MOTOR & PINION 18 volt No GEARBOX SA No SWITCH SA No BRUSH & HOLDER No ADAPTOR No END CAP No CLAMSHELL 18 volt No LEVER No SCREW No GUIDE No LEADWIRE No LEADWIRE No DETENT No SPRING No SPRING GUIDE No GEARCASE No SCREW Yes SHROUD No RATCHET FIXED No SPRING No SPINDLE SA No COLLAR No HOUSING No SCREW No CHUCK KEYLESS Yes SCREW Yes REPAIR KIT Yes SERVICE TOOL Chuck removal Jig Yes HANDLE SIDE SA No Refer to R.I.
5 Black & Decker Bill of Materials - PARTS LIST REPAIR KIT Yes SERVICE TOOL Chuck removal Jig Yes HANDLE SIDE SA No HOLDER No BIT SCREWDRIVER No GREASE 1KG Yes BRAND LABEL No Page 2
6 R11346 CORDLESS DRILLS DW980 - DW981 - DW984 - DW987 - DW988 (Launched at Type 10 to indicate built in Spennymoor, UK Type 1 units might be built in Easton, USA at a later date) Grease (800) is used in the gearbox (2) 1) Remove battery before dis-assembling unit. 2) Static control precautions must be taken when handling the switch assembly components. 3) Gearboxes are only available as complete assemblies and should not be dismantled. Chuck (26) and Chuck Screw (27) removal The chuck and chuck screw are assembled to these units with a very high tightening torque approximately 3-4 times tighter than previous cordless drills: Chuck to spindle = 42.4 to 45.2Nm Chuck screw = 6.8 to 9.0Nm This will lead to some instances where it will not be possible to remove the chuck or screw in the normal way and a special Service jig ( ) will have to be used. Removal procedure: Place Service tool (29) in a bench vice (Fig 1) Fig 1 R11346en.rtf Page 1 of 2
7 Undo and remove 4 screws (17) and ease off chuck and front gearcase assembly (28). Place assembly over jig, locating screw bosses over pins and ensuring the double D spindle is fully home in the jig (Fig 2) Fig 2 Remove chuck screw (27). This screw has a left-hand thread and a Torx T20 head. Remove chuck (26) using a torque wrench and a 19mm socket (Fig 3) Fig 3 R11346en.rtf Page 2 of 2
8 New Parts DW988 18V COMBI (Terminator) Part Number Part Description CLAMSHELL MOTOR SA 18V Any queries please contact the European Service Support Group Martin Cook : Steve Hurt : Martin Chadwick : Sean Holden : Please DO NOT order any parts until a Service Change Note is published. 25 September 2001 P1ant: SP Page 1 of 1
9 Toolnet - Product Print Page 1 of 1 Hammer Drills DW988K2 18Volt Mid Handle Combi - Hammer/Drill/Driver Selling Proposition Powerful 18Volt combination tool for heavy duty hammerdrilling and screwdriving applications 22 position adjustable torque control for uniform results and optimised precision when screwdriving Up to 51Nm of sustained torque for maximum performance 13mm single sleeve keyless chuck with automatic spindle lock for quick and easy bit change with one hand Three speed settings, variable speed and reverse switch for maximum control Ergonomically designed rubber grip and trigger Electronic brake for added control High performance fan cooled motor with replaceable brushes for maximum power and durability All metal gearing for efficient power transmission and longer tool life Modular design for easy access to key components and serviceability Specifications Voltage 18 V Chuck Capacity 13 mm Battery 2.0 NiCd Ah Power Output 400 Watts No Load Speed / / rpm Beats per Minute / / bpm Max. Torque 51 Nm Max. Drilling Capacity [Wood] 50 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Masonry] 16 mm Weight 2,6 kg Length 263 mm Height 241 mm Standard Equipment 1 x 1 Hour Charger 2 x NiCd Batteries 1 x Side Handle 1 x Heavy Duty Carry Case 22/08/01
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