PRODUCT DOSSIER DeWALT DIAMOND DRILLS DW580EK - DW590EK November 1997 DW580dos.sam
Contents Copy of service parts lists Copy of service parts drawings Copy of service wiring diagram Copy of repair information Copy of service information DW580EK---A DW590EK---A E12328 / E12330 E12329 / E12331 R11136 E12332 INTRODUCTION Catalogue number(s) DW580EK - DW590EK Type number 1 Description Diamond drill Manufacturing plant Service parts warehouse Euro Tech engineer Molteno, Italy Idstein, Germany Martin Cook Product overview Introducing DeWALT versions of existing ELU Diamond drills. These units are indentical except for Colour. DW580EK = DB10EK (Type 4) DW590EK = DB11EK (Type 1) Launch planner Launch markets Europe Launch date January 1998 Page 1
DW580EK DW580EKL TYP. 1 69 74 11 3 18 11 73 13 9 2 80 4 10 17 15 14 5 16 72 79 6 7 8 18 19 76 77 78 75 24 20 21 22 23 26 27 1 49 35 43 46 48 37 40 34 29 30 31 32 34 71 47 28 33 35 38 71 43 53 45 30 50 52 54 52 56 61 60 59 34 57 70 836 837 62 63 32 33 32 68 E12328 / 329443-00 21-07-97
DW580EK---A TY 1 DW580EKL--A TY 1 24-11-97 ------------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY VARIANT 1 ARMATURE 115V 248158-01 1 T-115 VOLT 1 ARMATURE SA 248158-00 1 T-230 VOLT 2 FIELD 115V 448171-71 1 T-115 VOLT 2 FIELD 448171-01 1 T-230 VOLT 3 SWITCH KIT 249579-00 1 4 ELECTRONIC 115V 325516-01 1 T-115 VOLT 4 ELECTRONIC 249642-00 1 T-230 VOLT 5 CABLE 324438-69 1 M-BE-LU-AT-GR-ES-PT-DE 5 CORDSET 324438-70 1 M-CH 5 CABLE 324438-69 1 M-DK-FI-NO-SE-FR-IT 5 CORDSET 330085-01 1 T-GB 115 VOLT 5 CORDSET 330085-00 1 T-GB-IE-KW 230 VOLT 6 BRUSHBOX sa 448083-01 2 7 BRUSH 248154-01 2 T-115 VOLT 7 BRUSH 248154-00 2 T-230 VOLT 8 BRUSH CAP 448084-01 2 9 BAFFLE FAN 447786-00 1 10 FIELDCASE 447799-19 1 11 HANDLE SA 329532-00 1 13 CAPACITOR 248338-00 1 T-115 VOLT 13 CAPACITOR 916534-00 1 T-230 VOLT 14 LEAD 115V 248022-01 1 T-115 VOLT 15 CABLE CLAMP 910556 1 16 SCREW 249416-01 2 17 CORD PROTECTOR 330005-00 1 M-BE-LU-AT-GR-ES-PT-DE 17 CORD PROTECTOR 330005-00 1 M-CH 17 CORD PROTECTOR 330005-00 1 M-DK-FI-NO-SE-FR-IT 17 PROTECTOR 401088-00 1 T-GB 115 VOLT 17 PROTECTOR 401088-00 1 T-GB-IE-KW 230 VOLT 18 SCREW 86964-00 8 19 SCREW.TEMP 144461-00 2 20 CIRCLIP 248311-00 1 21 PINION 248035-00 1 22 RING 248036-00 1 23 BEARING 330003-25 1 24 PLATE 448079-00 1 26 BEARING 330003-04 1 27 SLEEVE 445217-01 1 28 GEARCASE SA 248075-00 1 29 CIRCLIP 278814-00 1 30 PIN 832327 2 31 GASKET 248049-00 1 32 RING 278811-00 3 33 BEARING 278810-00 2 34 BALL 832343 3 37 PIN 278821-00 1 38 CLUTCH KIT 279196-00 1 40 GEAR SA 248057-00 1 43 WASHER 248058-00 4
DW580EK---A TY 1 DW580EKL--A TY 1 24-11-97 ------------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY VARIANT 45 CUP 248060-00 1 46 NUT 248061-00 1 47 SEAL 278699-00 1 48 BEARING 6001 RSZ 50830000 1 49 SCREW 330013-15 4 50 GEARCASE 248065-04 1 52 BEARING 832337 2 53 SEAL 278778-00 1 54 INTERGEAR 248069-00 1 56 RING 832348 1 57 KNOB 248071-00 1 59 SPRING 832344 1 60 WASHER 832364 4 61 SCREW.TEMP 248063-00 4 62 SPINDLE 248074-02 1 63 SEAL 278812-00 1 68 BEARING 278809-00 1 69 HANDLE SIDE SA 248190-00 1 70 GEARBOX SA 248019-06 1 72 BLANK 917650-01 1 73 PROTECTOR 248037-00 1 T-230 VOLT 74 SHEATH 249666-00 1 T-230 VOLT 75 CONNECTOR 323534-00 1 T-GB 115 VOLT 75 CONNECTOR 323534-00 1 T-GB-IE-KW 230 VOLT 76 LEAD 323635-15 1 T-GB 115 VOLT 76 LEAD 323635-15 1 T-GB-IE-KW 230 VOLT 77 WASHER 933562 1 T-GB 115 VOLT 77 WASHER 933562 1 T-GB-IE-KW 230 VOLT 78 SCREW 324006-07 1 T-GB 115 VOLT 78 SCREW 324006-07 1 T-GB-IE-KW 230 VOLT 79 BRAND LABEL 329440-00 1 80 LABEL 328310-00 1 836 SERVICE TOOL 559505-99 1 837 SERVICE TOOL 559569-99 1 VOLTAGE #1 230 AMPERE #1 6.0 INPUT WATTS #1 1300 RPM #1 0-3000 VOLTAGE #2 115 AMPERE #2 12.0 INPUT WATTS #2 1300 RPM #2 0-3000
DW580EK DW580EKL TYP. 1 4 6 6 2 white 3 3 grey brown red 5 50 13 75 COLOUR KEY ENGLISH FRENCH ITALIAN GERMAN BLACK NOIR NERO SCHWARZ WHITE BLANC BIANCO WEISS BROWN BRUN MARRONE BRAUN BLUE BLEU BLU BLAU RED ROUGE ROSSO ROT YELLOW JAUNE GIALLO GELB.. GREEN VERT VERDE GRUN ORANGE ORANGE ARANCIO ORANGE GREY GRIS GRIGIO GRAU CLEAR KLAR E12329 21-07-97
DW590EK DW590EKL TYP. 1 69 74 11 3 18 11 9 2 80 73 4 10 17 15 14 5 16 13 19 76 77 78 75 79 6 7 8 81 18 82 24 20 21 22 23 26 27 1 49 35 43 46 48 37 40 34 29 30 31 32 34 71 47 28 33 35 38 71 43 53 45 30 50 52 54 52 56 61 60 59 34 57 70 836 837 62 63 32 33 32 68 E12330 / 329444-00 21-07-97
DW590EK---A TY 1 DW590EKL--A TY 1 24-11-97 ------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY VARIANT 1 ARMATURE 115V 248158-01 1 T-115 VOLT 1 ARMATURE SA 248158-00 1 T-230 VOLT 2 FIELD 115V 448171-71 1 T-115 VOLT 2 FIELD 448171-01 1 T-230 VOLT 3 SWITCH 324989-00 1 4 ELECTRONIC 115V 325516-01 1 T-115 VOLT 4 ELECTRONIC 249642-00 1 T-230 VOLT 5 CABLE 330085-05 1 6 BRUSHBOX SA 448083-01 2 7 BRUSH 248154-01 2 T-115 VOLT 7 BRUSH 248154-00 2 T-230 VOLT 8 BRUSH CAP 448084-01 2 9 BAFFLE FAN 447786-00 1 10 FIELDCASE 447799-19 1 11 HANDLE SA 329532-00 1 13 CAPACITOR 248338-00 1 T-115 VOLT 13 CAPACITOR 916534-00 1 T-230 VOLT 14 LEAD 115V 248022-01 1 T-115 VOLT 15 CABLE CLAMP 910556 1 16 SCREW 325508-01 2 17 PROTECTOR 401088-00 1 18 SCREW 86964-00 8 19 SCREW.TEMP 144461-00 2 20 CIRCLIP 248311-00 1 21 PINION 248035-00 1 22 RING 248036-00 1 23 BEARING 330003-25 1 24 PLATE 448079-00 1 26 BEARING 330003-04 1 27 SLEEVE 445217-01 1 28 GEARCASE SA 248075-00 1 29 CIRCLIP 278814-00 1 30 PIN 832327 2 31 GASKET 248049-00 1 32 RING 278811-00 3 33 BEARING 278810-00 2 34 BALL 832343 3 37 PIN 278821-00 1 38 CLUTCH KIT 279196-00 1 40 GEAR SA 248057-00 1 43 WASHER 248058-00 4 45 CUP 248060-00 1 46 NUT 248061-00 1 47 SEAL 278699-00 1 48 BEARING 6001 RSZ 050830000 1 49 SCREW 330013-15 4 50 GEARCASE 248065-04 1 52 BEARING 832337 2
DW590EK---A TY 1 DW590EKL--A TY 1 24-11-97 ------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY VARIANT 53 SEAL 278778-00 1 54 INTERGEAR 248069-00 1 56 RING 832348 1 57 KNOB 248071-00 1 59 SPRING 832344 1 60 WASHER 832364 4 61 SCREW.TEMP 248063-00 4 62 SPINDLE 248074-02 1 63 SEAL 278812-00 1 68 BEARING 278809-00 1 69 HANDLE SIDE SA 248190-00 1 70 GEARBOX SA 248019-06 1 73 PROTECTOR 248037-00 1 T-230 VOLT 74 SHEATH 249666-00 1 T-230 VOLT 75 CONNECTOR 323534-00 1 76 LEAD 323635-15 1 77 WASHER 933562 1 78 SCREW 324006-07 1 79 BRAND LABEL 329440-00 1 80 LABEL 328310-00 1 81 CUT OUT 249698-01 1 T-115 VOLT 81 CUT OUT 249698-00 1 T-230 VOLT 82 CORDSET 330085-02 1 M-BE-LU-AT-GR-ES-PT-DE 82 CORDSET 330085-06 1 M-CH 82 CORDSET 330085-02 1 M-DK-FI-NO-SE-FR-IT 82 CORDSET 330085-04 1 T-GB 115 VOLT 82 CORDSET 330085-03 1 T-GB-IE-KW 230 VOLT 836 SERVICE TOOL 559505-99 1 837 SERVICE TOOL 559569-99 1 VOLTAGE #1 230 AMPERE #1 6.0 INPUT WATTS #1 1300 RPM #1 0-3000 VOLTAGE #2 115 AMPERE #2 12.0 INPUT WATTS #2 1300 RPM #2 0-3000
DW590EK DW590EKL TYP. 1 4 6 6 2 white 3 3 grey brown red 50 75 5 13 COLOUR KEY ENGLISH FRENCH ITALIAN GERMAN 81 82 BLACK NOIR NERO SCHWARZ WHITE BLANC BIANCO WEISS BROWN BRUN MARRONE BRAUN BLUE BLEU BLU BLAU RED ROUGE ROSSO ROT YELLOW JAUNE GIALLO GELB.. GREEN VERT VERDE GRUN ORANGE ORANGE ARANCIO ORANGE GREY GRIS GRIGIO GRAU CLEAR KLAR E12331 21-07-97
R11136 DW580EK, DW580EKL, DW590EK, DW590EKL Diamond Drills Oil specification = ESSO Spartan EP68 - Qty 65 grams. Before fitting the gearbox assembly to the Diamond Drill, the clutch must be preset. Refer to service tool information sheet E12332 for details. The current required to activate the stutter clutch electronic = 11 Amps Differential current to activate the safety switch = 10mA Item 28 includes items: 28, 32, 33, 52, 63, 68 Item 50 includes items: 48, 50, 52 Item 38, clutch kit, includes items: 35, 71 R11136EN.SAM
SERVICE TOOL INFORMATION SHEET Ref: E12332 Used on :- DW580EK, DW580EKL, DW590EK, DW590EKL Subject :- Gearbox clutch setting Service tool part number(s) 559505-99 Adjuster nut socket 559569-99 Gear socket Before fitting the gearbox assembly to the Diamond drill, the clutch must be preset. To achieve this use the following procedure :- Oil all the clutch component surfaces and refit into main gearcase(28) (Fig 1). Ensure that bevel springs(43) are in the correct sequence (Fig 2). Hold spindle(62) (across flats) tight in a vice and use tool 559505-99 to tighten self locking nut(46) to a maximum of 18Nm (Fig 3) Turn gear select lever (57) to position 2 (this brings double gear(40) to its highest position). Place tool 559569-99 over the double gear(40) and tighten to between 25 & 30Nm (Fig 4). If the tool fails above or below these values, repeat step 2 using tool 559505-99. The clutch is now preset.
DW580 DW590 TYP. Fig 1 63 32 33 32 68 37 35 71 38 71 35 43 45 Fig 2 559505-99 559569-99 Fig 3 Fig 4 E12332 21-07-97