Authorised Distributors:- Intech Systems Chennai Pvt. Ltd, Chennai-600 03 Ph: +91 44 4353 Fax: 044 4353 E-mail: info@intechchennai.com Website: www.intechchennai.com Enclosed Switch D4C CSM_D4C_DS_E_10_1 Compact Limit Switch That's Also Thin and Highly Sealed Approved by EN, UL, CSA, and CCC (Chinese standard). (Ask your OMRON representative for information on approved models.) Sealing characteristics that meet IEC IP6 degree of protection. Triple-sealed construction: Plunger section sealed via nitrile rubber packing seal and diaphragm; switch section sealed via nitrile rubber cap; cable entrance sealed via encapsulating material. Cable lengths of 3 and 5 m available on standard models. s also available with UL and CSA-certified cables. Multiple mounting possible wit h Switches with Plungers. s with red LED indicators added to series for easy confirmation of operation. (Set by default to light for non-operation.) VCTF oil-resistant cabl es with CE marking. (Applicable only to standard models.) Be sure to read Safety Precautions on page 13 to 14 and Safety Precautions for All Limit Switches. Number Structure Number Legend (Not all combinations are possible. Ask your OMRON representative for details.) Standard s Pre-wired s Weather-resistant s D4C- @@@ (1)()(3) (1) Rated Current 1: 5 A at 50 VAC, 4 A at 30 VDC : 5 A at 15 VAC (with LED indicator) 3: 4 A 30 VDC (with LED indicator) 4: 0.1 A at 15 VAC, 0.1 A at 30 VDC 5: 0.1 A at 15 VAC (with LED indicator) 6: 0.1 A at 30 VDC (with LED indicator) () Cable Specifications : VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) 4: VCTF (3 m) 5: VCTF (5 m) 6: SJT(O) (3 m) : SJT(O) (5 m) (3) Actuator 01: Pin 0: Roller 03: Crossroller 0: Roller lever 4: Roller lever (high-sensitivity model) 31: Sealed pin 3: Sealed roller 33: Sealed crossroller 50: Plastic rod 60: Center roller lever D4C- @0@@ -@@@@@@ (1) () (3) (4) (1) Rated Current 1: 1 A at 15 VAC, 1 A at 30 VDC (Without operation indicator) : 1 A at 15 VAC (with operation indicator) 3: 1 A at 30 VDC (with operation indicator) () Actuator 01: Pin 0: Roller 31: Sealed 3: Sealed roller 4: Roller lever (high-sensitivity model) (3) Wiring Sp ecifications DK1EJ: Pre-wired models (3 conductors: DC specification) AK1EJ: Pre-wired models (3 conductors: AC specification) M1J: Connector models for ASI devices ( conductors: NO wiring) (4) Cable length 03: 0.3 m Wiring Specifications Internal switch Connector COM 3 NC NO 4 D4C- @@@ -P (1)()(3) (4) (1) Rated Current 1: 5 A at 50 VAC, 4 A at 30 VDC : 5 A at 15 VAC (with LED indicator) 3: 4 A at 30 VDC (with LED indicator) 4: 0.1 A at 15 VAC, 0.1 A at 30 VDC () Cable Sp ecifications : VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) (3) Actuator 0: Roller lever 4: Roller lever (high-sensitivity model) : Adjustable roller lever 9: Adjustable rod lever (4) Structure P: Weather-resistant 1
Ordering Information D4C Switches Standard Switches with No Operation Indicator Actuator Ratings Cable Cable length (m) VCTF oil-resistant cable *1 Standard load Microload 5 A at 50 VAC, 4 A at 30 VDC 0.1 A at 15 VAC, 0.1 A at 30 VDC VCTF cable * SJT(O) cable *3 VCTF oil-resistant cable *1 VCTF cable * Pin Roller Crossroller Roller lever Roller lever, highsensitivity Sealed pin Sealed roller Sealed crossroller Plastic rod Center roller lever 3 D4C-101 D4C-1401 D4C-01 D4C-401 D4C-4401 5 D4C-1301 D4C-1501 D4C-101 D4C-4301 D4C-4501 3 D4C-10 D4C-140 D4C-0 D4C-40 D4C-440 5 D4C-130 D4C-150 D4C-10 D4C-430 D4C-450 3 D4C-103 D4C-1403 D4C-03 D4C-403 D4C-4403 5 D4C-1303 D4C-1503 D4C-103 D4C-4303 D4C-4503 3 D4C-10 D4C-140 D4C-0 D4C-40 D4C-440 5 D4C-130 D4C-150 D4C-10 D4C-430 D4C-450 3 D4C-14 D4C-144 D4C-4 D4C-44 D4C-444 5 D4C-1 D4C-154 D4C-14 D4C-4 D4C-454 3 D4C-131 D4C-1431 D4C-31 D4C-431 D4C-4431 5 D4C-1331 D4C-1531 D4C-131 D4C-4331 D4C-4531 3 D4C-13 D4C-143 D4C-3 D4C-43 D4C-443 5 D4C-133 D4C-153 D4C-13 D4C-433 D4C-453 3 D4C-133 D4C-1433 D4C-33 D4C-433 D4C-4433 5 D4C-1333 D4C-1533 D4C-133 D4C-4333 D4C-4533 3 D4C-150 D4C-1450 D4C-50 D4C-450 D4C-4450 5 D4C-1350 D4C-1550 D4C-150 D4C-4350 D4C-4550 3 D4C-0 D4C-1460 D4C-60 D4C-460 D4C-4460 5 D4C-1360 D4C-1560 --- D4C-4360 D4C-4560 Note: 1. s are available separately with resistance to viscous oils (oil drain are provided), but only with Plunger s. Add -M to the model number (example: D4C-10 would be D4C-10-M). Ask your nearest OMRON representative for details.. Switches with variable roller levers are also available. Ask your nearest OMRON representative for details. *1. Oil-resistant vinyl cabtire cables; approved by EN and IEC. *. Ordinary vinyl cabtire cables; approved by EN and IEC. *3. Switches with SJT(O) Cables (cables approved by UL and CSA) are approved by UL and CSA.
Standard Switches with Operation Indicator (Red) Actuator Ratings Cable Cable length (m) VCTF oil-resistant cable *1 0.1 A at 15 VAC 0.1 A at 30 VDC VCTF cable * VCTF oil-resistant cable *1 VCTF cable * Pin Roller Crossroller Roller lever Roller lever, highsensitivity Sealed pin Sealed roller Sealed crossroller Plastic rod Center roller lever 3 D4C-01 D4C-401 D4C-301 D4C-01 5 D4C-301 D4C-501 D4C-3301 D4C-3501 3 D4C-0 D4C-40 D4C-30 D4C-0 5 D4C-30 D4C-50 D4C-330 D4C-350 3 D4C-03 D4C-403 D4C-303 D4C-03 5 D4C-303 D4C-503 D4C-3303 D4C-3503 3 D4C-0 D4C-40 D4C-30 D4C-0 5 D4C-30 D4C-50 D4C-330 D4C-350 3 D4C-4 D4C-44 D4C- D4C-4 5 D4C- D4C-54 D4C-3 D4C-354 3 D4C-31 D4C-431 D4C-331 D4C-31 5 D4C-331 D4C-531 D4C-3331 D4C-3531 3 D4C-3 D4C-43 D4C-33 D4C-3 5 D4C-33 D4C-53 D4C-333 D4C-353 3 D4C-33 D4C-433 D4C-333 D4C-33 5 D4C-333 D4C-533 D4C-3333 D4C-3533 3 D4C-50 D4C-450 D4C-350 D4C-50 5 D4C-350 D4C-550 D4C-3350 D4C-3550 3 D4C-60 D4C-460 D4C-360 D4C-60 5 D4C-360 D4C-560 D4C-3360 D4C-3560 Note: Ask your nearest OMRON representative for information on Switching with approved international standards. *1. Oil-resistant vinyl cabtire cables; approved by EN and IEC. *. Ordinary vinyl cabtire cables.; approved by EN and IEC. 3
Standard Switches with Operation Indicator Actuator Pin Roller Crossroller Roller lever Roller lever, highsensitivity Sealed pin Sealed roller Sealed crossroller Plastic rod 0.1 A at 15 VAC 0.1 A at 30 VDC Ratings VCTF oil-resistant VCTF oil-resistant cable* Cable cable* Cable length (m) 3 D4C-501 D4C-601 5 --- D4C-6301 3 D4C-50 D4C-60 5 D4C-530 D4C-630 3 D4C-503 D4C-603 5 D4C-5303 D4C-6303 3 D4C-50 D4C-60 5 D4C-530 D4C-630 3 D4C-54 D4C-64 5 D4C-5 D4C-6 3 --- D4C-631 5 --- D4C-6331 3 D4C-53 D4C-63 5 D4C-533 D4C-633 3 --- D4C-633 5 --- D4C-6333 3 D4C-550 D4C-650 5 D4C-5350 D4C-6350 Note: Ask your nearest OMRON representative for information on Switching with approved international standards. * Oil-resistant vinyl cabtire cables; approved by EN and IEC. Pre-wired s (Use VCTF Oil-resistant Cable) Actuator Ratings 1 A at 15 VAC 1 A at 30 VDC Operation Without operation indicator With operation indicator Without operation indicator With operation indicator indicator Pin --- --- --- D4C-3001-DK1EJ@ Roller D4C-100-AK1EJ@ D4C-00-AK1EJ@ D4C-100-DK1EJ@ D4C-300-DK1EJ@ Sealed --- --- --- D4C-3031-DK1EJ@ Sealed roller --- --- D4C-103-DK1EJ@ D4C-303-DK1EJ@ Roller lever (highsensitivity model) --- D4C-04-AK1EJ@ D4C-104-DK1EJ@ D4C-304-DK1EJ@ Note: 1. The @ contains the length of the cable. For example: 30 cm D4C-00-AK1EJ03. M1J models are also available. Contact your OMRON sales representative for further information. 3. Of the above model numbers, some with special specifications are not registered. Weather-resistant s Actuator Roller lever Roller lever (highsensitivity model) Adjustable roller lever Adjustable rod lever Operation indicator Ratings Without operating indication With operating indication Standard load Microload Standard load 5 A at 50 VAC 4 A at 30 VDC 0.1 A at 15 VAC 0.1 A at 30 VDC 5 A at 15 VAC 4 A at 30 VDC VCTF oil-resistant cable Cable length (m) 3 D4C-10-P D4C-40-P D4C-0-P D4C-30-P 5 D4C-130-P --- --- --- 3 D4C-14-P D4C-44-P D4C-4-P D4C--P 5 D4C-1-P D4C-4-P D4C--P D4C-3-P 3 D4C-1-P D4C-4-P D4C--P D4C-3-P 5 D4C-13-P D4C-43-P D4C-3-P D4C-33-P 3 D4C-19-P D4C-49-P --- D4C-39-P 5 D4C-139-P --- D4C-39-P D4C-339-P Note: Silicon rubber is used to increase resistance to the environment. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. 4
Applicable Cables Type For AC For DC Appearance No. of conductors Cable length Straight m XSF-A41-D90-A XSF-D41-D0-A 4 5 m XSF-A41-G90-A XSF-D41-G0-A Mounting Plates (Order Separately) The WL model incorporated by equipment can be replaced with the D4C together with the Mounting Plate without changing the position of the dog or cam. List of Replaceable s WL model (Actuator) D4C model (Actuator) Plate WLD/WL01D (Top ) WLD/WL01D (Top roller ) WLCA/WL01CA (Roller lever) Note: The WL01@ is for micro loads. D4C-@@01 (Plunger) D4C-@@0 (Roller ) D4C-@@0 (Roller lever) D4C-P001 D4C-P00 D4C-P00 Example of Replacement Note: The position of the dog remains unchanged. Dog Dog Mounting Plate Individual Parts Head/Actuator Actuator Head (with actuator) Actuator Pin D4C-0001 --- Roller D4C-000 --- Crossroller D4C-0003 --- Roller lever D4C-000 WL-1A100 Roller lever (weather-resistant model) --- WL-1A100P1 Roller lever (high-sensitivity model) D4C-004 WL-1A100 Variable roller lever D4C-00 --- Variable rod lever D4C-009 HL-1HPA500 Sealed pin D4C-0031 --- Sealed roller D4C-003 --- Sealed crossroller D4C-0033 --- Plastic rod D4C-0050 --- Center roller lever D4C-0060 --- Note: 1. The model numbers for heads are of the form D4C-00@@, with the numbers in the squares indicating the type of actuator.. Actuators for models, plastic rod models, and center roller lever models cannot be ordered individually. They must be ordered together with the head. 5
Specifications D4C Approved Standards Agency Standard File No. TÜV Product Service EN6094-5-1 *1, 3 UL UL50 E665 * CSA CSA C. No.14 LR4546 * CCC(CQC) GB1404.5 003010305066 *3 Ratings Standard Rated voltage 15 VAC 50 VAC Pre-wired Non-inductive load (A) Inductive load (A) Resistive load Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO 5 (0.1) 5 1 VDC 5 (0.1) 5 4 3 14 VDC 5 (0.1) 4 4 3 30 VDC 4 (0.1) 3 3 3 15 VDC 0.4 0.05 0.4 0.05 50 VDC 0. 0.03 0. 0.03 Non-inductive load (A) Inductive load (A) Rated voltage Resistive load Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO 15 VAC 1 1 1 0. 1 1 1 1 30 VDC 1 1 1 1 1 1 1 1 0. 0.5 3 *1. s with VCTF, VCTF oil-resistant cables and pre-wired models only. (Applicable only to standard models listed on pages to 4.) CE mark is applicable only for VCTF oil-resistant cables and pre-wired models. *. SJT(O)-cable models only. (Applicable only to models listed on pages to 3.) *3. Ask your OMRON representative for information on approved models..5 1.3 0. Inrush current NC NO 0 A max. 10 A max. Note: 1. The values given on the left are steady-state currents.. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of ms max. (DC). 3. Lamp loads have an inrush current of 10 times the steady-state current. 4. Motor loads have an inrush current of 6 times the steady-state current. 5. The values "0.1" given in parentheses are for micro load models. Approved Standard Ratings TÜV (EN6094-5-1), CCC (GB1404.5) UL/CSA B300 (D4C-@@, -1@@) B150 (D4C-6@@, -@@) B300 B150 D4C-1@@@ Applicable category and ratings AC-15 A/50 V DC-1 A/30 V I the 5 A 4 A D4C-@@@ AC-15 A/15 V 5 A D4C-3@@@ DC-1 A/30 V 4 A D4C-4@@@ AC-14 0.1 A/15 V DC-1 0.1 A/30 V 0.5 A 0.5 A D4C-5@@@ AC-14 0.1 A/15 V 0.5 A D4C-6@@@ DC-1 0.1 A/30 V 0.5 A Rated voltage 10 VAC 40 VAC Carry current 5 A Current (A) Volt-amperes (VA) Make Break Make Break 30 15 3 3,600 3,600 360 360 Current (A) Volt-amperes (VA) Rated voltage Carry current Make Break Make Break 10 VAC 5 A 30 3 3,600 360 Characteristics Degree of protection IP6 Durability Mechanical *3 10,000,000 operations min. *1 Electrical * 00,000 operations min. (5 A at 15 VAC, resistive load) Operating speed 0.1 mm/s to 0.5 m/s (in case of ) 1 mm/s to 1 m/s (in case of roller lever) Operating Mechanical 10 operations/min frequency Electrical 30 operations/min Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) 50 mω max. (initial value with -m VCTF cable) Contact resistance (initial) 300 mω max. (initial value with 3-m VCTF cable) 400 mω max. (initial value with 5-m VCTF cable) Between terminals of the same polarity 1,000 VAC, 50/60 Hz for 1 min Between currentcarrying metal 1,500 VAC, 50/60 Hz for 1 min Dielectric Uimp:.5 kv (EN6094-5-1) strength part and ground Between each terminal and non-current-carrying metal part, 1,500 VAC, 50/60 Hz for 1 min Uimp:.5 kv(en6094-5-1) Rated insulation voltage (Ui) 300 V (EN6094-5-1) *5 Pollution degree (operating environment) 3 (EN6094-5-1) Short-circuit protective device (SCPD) 10 A fuse type gi or gg (IEC6069) Conditional short-circuit current 100 A (EN6094-5-1) Conventional enclosed thermal current (I the) 5 A, 4 A, 0.5 A (EN6094-5-1) Protection against electric shock Class I (with grounding wire) *6 Vibration resistance Malfunction 10 to 55 Hz, -mm double amplitude *4 Shock resistance Destruction 1,000 m/s min. Malfunction 500 m/s min. *4 Ambient operating temperature 10 C to +0 C (with no icing) Ambient operating humidity 35% to 95%RH Weight (D4C-10) With 3-m VCTF cable: 360 g With 5-m VCTF cable: 540 g Note: The above figures are initial values. *1. The values are calculated at an operating temperature of +5 C to +35 C, and an operating humidity of 40% to 0%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *. Pre-wired s: 1,000,000 operations min. (DC specifications, switching current: 0.1 A) *3. Outdoor specifications: 500,000 operations min. *4. Excluding Plastic Rods. *5. Pre-wired models: 50 V *6. Pre-wired models: class III 6
Engineering Data Electrical Durability D4C-1@@@, -@@@, -3@@@ Durability (x 10 4 operations) 500 300 100 50 30 Operating temperature: 0± C Operating humidity: 65±5 C Operating frequency: 30 operations/min (cosφ= 1, L/R = 0) 15 VAC D4C-4@@@, -5@@@, -6@@@ Durability (x 10 4 operations) 1,000 00 500 300 100 50 30 Operating temperature: 5 C to 35 C Operating humidity: 40% to 0% Operating frequency: 30 operations/min (cosφ=1, L/R = 0) 15 VAC 10 50 VAC 10 30 VDC 5 5 3 3 1 0 1 3 4 5 6 Switching current (ma) 0 0 40 60 0 100 10 Switching current (ma) Leakage Current for LED-indicator s The leakage currents and resistances of LED-indicator models are given in the following table. Voltage Leakage current Resistance D4C-@@@ 15 VAC 1. ma 6 kω D4C-3@@@ 30 VDC 1. ma 15 kω D4C-5@@@ 15 VAC 1. ma 6 kω D4C-6@@@ 30 VDC 1. ma 15 kω Structure and Nomenclature Structure Standard s Roller Lever s Without Indicator Roller O-ring (NBR) Lever O-ring (NBR) Built-in switch Diaphragm (NBR) Molded resin Protective cap (NBR) Ground terminal Cable Weather-resistant s Roller Lever s Without Indicator Roller The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear. Shaft Section Seal By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained. The O-ring is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Head-mounting Screw Diaphragm The diaphragm is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Cable Vinyl cabtire cable and is resistant to adverse weather conditions. Lever The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. Roller Lever Setscrew This screw is made of stainless steel and has high corrosion resistance. Rotary Shaft The shaft is made of stainless steel decreasing the likelihood of rusting. Built-in Switch Both standard load and microload models available.
Contact Form Standard s/weather-resistant s Without Operation Indicator Pre-wired s (-AK1EJ@, -DK1EJ@) Without Operation Indicator (black)com NC (red) NO *1 * E Pin No.3 COM NC Pin No. NO Pin No.4 E *3 With Operation Indicator With Operation Indicator (Lit when Not Actuated) (Lit when Not Actuated) <4 VDC LED> <4 VDC LED> (black) COM NC (red) NO *1 * E Pin No.3 COM NC Pin No. NO Pin No.4 E *3 15 kω 15 kω <100 VAC LED> <100 VAC LED> (black) COM NC (red) Pin No.3 COM NC Pin No. NO *1 E * NO Pin No.4 E *3 6 kω 6 kω Connector s for ASI Devices (-M1J) For AC For DC Without Operation Indicator Positioning piece*4 NC Positioning piece*4 NC Pin No.3 COM NO Pin No.4 NO NO With Operation Indicator COM COM (Lit when Not Actuated) Pin No.3 COM For DC NO Pin No.4 *1. NO (white): VCTF oil-resistant cable or VCTF cable. NO (blue): SJT (O) cable approved by UL and CSA. *. E (yellow/green): VCTF oil-resistant cable. E (green): VCTF cable or SJT (O) cable approved by UL and CSA. *3. E (ground) is not grounded. *4. The position of the positioning piece is not fixed. Using an L-shaped connector may result in failure. Use only a straight connector. Note: 1. Lit when not Actuated means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF.. Leakage current from indicator circuit may cause load's malfunction. Please check the load's OFF current before use the indicator-equipped switch. Positioning piece*4 NO COM
Dimensions and Operating Characteristics D4C Switches Standard s s without LED indicators are shown in the illustrations and dimensions diagrams. Refer to page 11 for s with LED Indicators. The boxes in the model numbers are replaced with the rating and cable type. Refer to page 1 for the Number Structure. Pin Plunger D4C-@@01 54. max. 5±0.1 10 dia. stainless steel Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.5 3 Correct setting position. Roller Lever D4C-@@0 D4C-@@0-P 1 dia. x stainless sintered roller 5±0.1 3R 50 max. 44±0. 30.±0. 3±0. 0.5 mm, Finishing O.D.:.6 1.4 10. max. 11.4 M5 (length: 1) Allen-head bolt 3 65 max. Roller Plunger D4C-@@0 6 max. Crossroller Plunger D4C-@@03 5 max. 0.5 mm, Finishing O.D.:.6 6 max. 5 max. 0.5 mm, Finishing O.D.:.6 1 dia. x 4.4 stainless steel roller 5±0.1 Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 3 Correct setting position. 1.4 1 dia. x 4.4 stainless steel roller 5±0.1 Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 3 Correct setting position 1.4. 0.5 mm, Finishing O.D.:.6 * Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 * S-FLEX VCTF Cables are used for weather-resistant models. Roller Lever (High-Sensitivity ) D4C-@@4 D4C-@@4-P 10. max. 5±0.1 1 dia. x stainless sintered roller 3R 11.4 M5 (length: 1) Allen-head bolt 3 1.4 50 max. 44±0. 30.±0. 3±0. 65 max. Two, 5.1 +0. 0 dia. * 10. dia. Depth: 6 0.5 mm, 1.4 Finishing O.D.:.6 * S-FLEX VCTF Cables are used for weather-resistant models. Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. D4C-@@01 D4C-@@0 D4C-@@03 11. N 1. mm 0. mm 11. N 1. mm 0. mm 11. N 1. mm 0. mm D4C-@@0 D4C-@@0-P 5.69 N 1.4 N 5 40 3 D4C-@@4 D4C-@@4-P Operating Position 15.±1 mm.5±1 mm.5±1 mm --- --- 5.69 N 1.4 N 10 ±3 50 3 9
Sealed Plunger D4C-@@31 10 dia. stainless steel Rubber cap Two, 5.1 +0. 0 dia. 5±0.1 10. dia. Depth: 6 4.0 3 Sealed Roller Plunger D4C-@@3 1 dia. x 4.4 stainless steel roller 5±0.1 Rubber cap Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.0 3 0.5 mm, Finishing O.D.:.6 1.4 0.5 mm, Finishing O.D.:.6 1.4 Sealed Crossroller Plunger D4C-@@33 5±0.1 1 dia. x 4.4 stainless steel roller Rubber cap Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.0 3 0.5 mm, Finishing O.D.:.6 1.4 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. Operating Position Total travel TT * * The TT is a reference value. D4C-@@31 D4C-@@3 D4C-@@33 1.65 N 1. mm 0. mm 4.9±1 mm (5) mm 1.65 N 1. mm 0. mm.3±1 mm (5) mm 1.65 N 1. mm 0. mm.3±1 mm (5) mm 10
Plastic rod D4C-@@50 Nylon rod 5±0.1 *1 * 3 3. dia. Center Roller Lever Plunger D4C-@@60 5±0.1 1 dia. x stainless sintered roller 104±.5 4 6.6 dia. Rubber cap Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.5 3 10. max. 56.9 1.9 3R Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 11.4 3 0.5 mm, Finishing O.D.:.6 1.4 *1 Operation is possible in any direction except in parallel to the axis. * The ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator. 0.5 mm, Finishing O.D.:.6 1.4 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. Operating Position Total travel TT D4C-@@50 1.4 N --- 15 --- --- --- --- D4C-@@60 6.6 N 1.4 N 10 ±3 50 3 --- --- s with LED Indicator The dimensions of the LED indicator for models equipped with one are shown below. Pre-wired s Pin Plunger D4C-@001-@K1EJ@ D4C-@001-M1J@ 54. max. 10 dia. stainless steel Two, 5.1 +0. 0 dia. 5±0.1 10. dia. Depth: 6 4.5 3 Correct setting position. Roller Plunger D4C-@00-@K1EJ@ D4C-@00-M1J@ 6 max. 5 max. 5±0.1 1 dia. x 4.4 stainless steel roller Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 3 Correct setting position. 1.4 1.4 6 dia. 6 dia. XSH-D41 XSH-D41 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. D4C-@001 -@K1EJ@ 11. N 1. mm 0. mm D4C-@00 -@K1EJ@ 11. N 1. mm 0. mm Operating Position 15.±1 mm.5±1 mm Note: Specifications are the same for -M1J Switches. 11
Sealed Pin Plunger D4C-@031-@K1EJ@ D4C-@031-M1J@ 10 dia. stainless steel 5±0.1 Rubber cap Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.0 3 Sealed Roller Plunger D4C-@03-@K1EJ@ D4C-@03-M1J@ 5±0.1 1 dia. x 4.4 stainless steel roller Rubber cap Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 4.0 3 1.4 1.4 6 dia. 6 dia. XSH-D41 XSH-D41 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. D4C-@031 -@K1EJ@ 1.65 N 1. mm 0. mm Note: Specifications are the same for -M1J Switches D4C-@03 -@K1EJ@ 1.65 N 1. mm 0. mm Operating Position 4.9±1 mm.3±1 mm Roller Lever (High-sensitivity ) D4C-@04-@K1EJ@ D4C-@04-M1J@ 5±0.1 1 dia. x stainless sintered roller 50 max. 44±0. 30.±0. 3R 3±0. 10. max. 11.4 M5 (length: 1) Allen-head bolt 65 max. 3 XSH-D41 Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 1.4 6 dia. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. D4C-@04-@K1EJ@ 5.69 N 1.4 N 10 ±3 50 3 Operating Position --- Note: Specifications are the same for -M1J Switches 1
Weather-resistant s Adjustable Roller Lever D4C-@@-P Adjustable Rod Lever D4C-@@9-P 5±0.1 1 dia. x stainless steel roller 5. max. 5.3±0. 3±0. 5±0.1 5.4 3 dia. x 0 stainless steel lever 55 max. 44 3 Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 30R to 5R (variable) 11.4 3 M5 (length: ) Allen-head bolt M5 (length: 1) Allen-head bolt Two, 5.1 +0. 0 dia. 10. dia. Depth: 6 65 max. 11.4 3 M5 (length: ) Allen-head bolt M5 (length: 1) Allen-head bolt 65 max. 0.5 mm, Finishing O.D.:.6 1.4 0.5 mm, Finishing O.D.:.6 1.4 Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Operating characteristics Operating force OF max. Release force RF min. Pretravel max. Overtravel OT min. Movement Differential MD max. * Operation characteristics for the D4C-@@-P and D4C- @@9-P are for a lever length of. Safety Precautions D4C-@@-P D4C-@@9-P * 5.69 N 1.4 N 5 40 3 5.69 N 1.4 N 5 40 3 Refer to Safety Precautions for All Limit Switches. Operating Environment Precautions for Correct Use Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods. Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge. Not Suitable Suitable Handling The bottom of the Switch at the cable outlet is resin-molded. Secure the cable at a point 5 cm from the Switch bottom to prevent exertion of excess force on the cable. When bending the cable, provide a bending radius of 45 mm min. so as not to damage the cable insulation or sheath. Excessive bending may cause fire or leakage current. Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance. The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas. Secure here 5 cm Bending radius (R45 mm min.) Connections Be sure to connect a fuse with a breaking current to times larger than the rated current to the Limit Switch in series in order to protect the Limit Switch from damage due to short-circuiting. When using the Limit Switch for the EN ratings, use the gi or gg 10- A fuse. 13
Operation Operation method, shapes of ca m and dog, operating frequency, and overtravel have a si gnificant effect on the service life and precision of a Limit Switch. For this reason, the dog angle must be 30 max., the surface roughness of the dog must be 6.3 S min. and hardness must be Hv 400 to 500. To allow the -type actuator to travel properly, adjust the dog and cam to the proper setting positions. The pr oper position is where the groove fits the bushing top. Mounting A maximum of 6 Switches may be group-mounted. In this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one Switch fits into the concave part of the guide on the other Switch as shown in the figure below. For group mounting, the mounting panel must have a thickness (t) of 6 mm min. Group Mounting mm Mounting panel Bushing top Dog Group-mounting guide (Front: convex Rear: concave) Groove. mm. mm To allow the roller lever-type act uator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below. Group-mounting guide (Front: convex Rear: concave) If the mounting panel is warped or has protruding parts, a malfunction may result. Make sure that the mounting panel is not warped and has even surfaces. Mounting Holes Two, 5.-dia. or M5 screw t Indicator Convex markers Arrow head Not correct Correct Correct Not correc t Indicator-equipped switch has contac ts and indicator in parallel. When contacts are open, leakage current flows through the indicator circuit and may cause load's malfunction. Please check the load's OFF current before use the indicatorequipped switch. 5±0.1 Use a Switch with a rubber cap w hen using the type in an environment where malfunction is possible due to environmental conditions such as dust or cutt ing chips which may not allow resetting. Do not expose the Switch to water exceeding 0 C or use it in steam. When the D4C is used in a circuit of a device to be exported to Europe, classified as Overvoltage Cl ass III as specified in IEC664, provide a contact protection circuit. Tighten each screw to a torque ac cording to the following table. No. Type Appropriate tightening torque * 1 M5 Allen-head bolt 4.90 to 5. N m M3.5 head mounting screw 0. to 0. N m 3 M5 Allen-head bolt 4.90 to 5. N m * By removing the two screws from the head, the head direction can be rotated 10. After changing the head direction, re-tighten to the torque specified above. Be careful not to allow any foreign substance to enter the Switch. Micro-load s (D4C-4, -5, -6) Micro-load models can be used for switching in the range shown below. Voltage (V) 30 5 mw 0. ma 00 mw 6 ma 4 Switching range for micro-load models Switching range for standardload models 1 Switching not possible in this range 5 1 ma 100 ma 0 ma 0 0.1 1 10 100 1,000 Current (ma) Authorised Distributors:- Intech Systems Chennai Pvt. Ltd S-, Guindy Industrial Estate, Chennai-600 03 Ph: +91 44 4353 Mob: Fax: 044 4353 E-mail: info@intechchennai.com Website: www.intechchennai.com 14