SPX Bolting Systems SPX Center of Excellence UK Unit, Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 QW Tel: + (0) 60 5050 Fax: + (0) 60 50655 info@spxboltingsystems.com PELXX3L PEPXX3L 500 Series Electric Hydraulic Pump Maximum Capacity: 500 BAR (,50 PSI) 3 6 5 5 6 3 0 Pump Assembly PELXX3L
ITEM PART REQ D PELXX3L FULL ASSEMBLY NOTES DESCRIPTION 300066 ASSEMBLY, MTR CONTROL (CE) 0/5V 50/60HZ 0 SCREW, RND 0- x 6 Torque to 3.3Nm (30 in-lbs) 3 3 GASKET, PUMP BODY 00060 Decal, PLAS INFO CE US RECT.5IN 5 0 SCREW. RND /-0 X 0.5 Torque to 3.3Nm (30 in-lbs) 6 300063 COVER PLATE ASSEMBLY 006 GASKET, RESERVOIR 0006 Decal, PLAS INFO CE US RECT.5IN 0033 DECAL, PLAS CERT CE US RECT.5IN 0 003 DECAL, PLAS CERT CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.3IN 0035 DECAL, PLAS LOGO SXBS US RECT.5IN 3 0036 RESERVOIR,.00GAL HRZ CTR ST RECT BLK 0006 Decal, PLAS INFO CE US RECT.06IN 5 5 SCREW, HEX CAP /-0 X 0.63 Torque to 3.3Nm (30 in-lbs) 6 0 WASHER, PLAIN 0.5 x 0.3 x 0.03 COPR 30006 ASSY, PENDANT TENSIONING SYSTEM Required for GROUND bond
3 6 5 5 6 3 0 Pump Assembly PEPXX3L 3
ITEM PART REQ D PEPXX3L FULL ASSEMBLY NOTES DESCRIPTION 30006 ASSEMBLY, MTR CONTROL (CE) 0/5V 50/60HZ 0 SCREW, RND 0- x 6 Torque to 3.3Nm (30 in-lbs) 3 3 GASKET, PUMP BODY 00060 Decal, PLAS INFO CE US RECT.5IN 5 0 SCREW. RND /-0 X 0.5 Torque to 3.3Nm (30 in-lbs) 6 300063 COVER PLATE ASSEMBLY 006 GASKET, RESERVOIR 0006 Decal, PLAS INFO CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.5IN 0 003 DECAL, PLAS CERT CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.3IN 0035 DECAL, PLAS LOGO SXBS US RECT.5IN 3 0036 RESERVOIR,.00GAL HRZ CTR ST RECT BLK 0006 Decal, PLAS INFO CE US RECT.06IN 5 5 SCREW, HEX CAP /-0 X 0.63 Torque to 3.3Nm (30 in-lbs) 6 0 WASHER, PLAIN 0.5 x 0.3 x 0.03 COPR 30006 ASSY, PENDANT TENSIONING SYSTEM Required for GROUND bond
5 6 5 35 3 30 3 5 3 3 3 0 3 36 3 3 0 6 6 6 3 5 3 0 3 3 33 3 6 Cover Plate Assembly 300063 5
ITEM PART REQ D 300063 FULL ASSEMBLY NOTES DESCRIPTION 00 SCREW, SHC /-0 X.50 06 WASHER, LOCK.5 X.3 3 0 O-RING (-36) 3.3ID X 0.3 NITRILE 0 036 SPRING COM OD.53IDX. XXXR.L.05MW 5 035 BALL, /" DIA STEEL 6 BEARING, BALL.50 X.50 X. 56 SCREW, SHC /-0 X 3.00 5 RING, RETAIN EXT 0.5 X.06 3 KEY, WOODRUFF 0 BEARING, NEEDLE -.35 x.56 x.35 BEARING, NEEDLE -.65 x. x.500 3 ROLLER 3 PACKING, OIL SEAL 306 SCREW, #0-UNC 0.5 IN PNH 5 ST ZN 5 35 BEARING, BALL - 5 x 3 x mm 6 35 PLATE, BEARING TOP 35 PLATE, TOP 536 GEAR, HELICAL 5 TEETH 56 GEAR, SPUR - TEETH 0 63 ROTOR WASHER, THRUST 0.65 x0.06 5 PIN, LOCATING 3 6 STRAINER, FLAT - 00 x 0 MESH 306 SHAFT, PINION - 5 TOOTH 5 33 GASKET - PUMP BODY TO RESERVOIR 6 3363 PLATE, PUMP END 336 RING, PUMP 363 SPACER, MACHINED 003 KEY - "T" 30 005 PACKING, O'RING (SQUARE SECTION) 3 060 GASKET, LOWER 3 06 GASKET - SPACER, UPPER 33 0 SUCTION TUBE Use Loctite# 5 on both ends 6
ITEM PART REQ D 300063 FULL ASSEMBLY NOTES DESCRIPTION 3 05 SHAFT 35 56 CAP, FILLER BREATHER 36 0000 SCREW, MX.5 X MM SHC C. ST 3 00365 FITTING, COLLAR /" 3 00366 FITTING, GLAND /" Torque to Nm (0 ft-lb) 3 0036 PLATE, RECT COVx0.5INx.x.5 AL 0 0036 TUBE, /" OD x.0" ID 0036 GASKET, MANIFOLD 0030 PLATE, ANGLE DEGREE 3 003 BEARING, CYLNRCL.0MMx5.0x5.0 003 BEARING, WSHR.0MMx5.0x3.0 5 0033 BEARING, WSHR.0MMx6.0x3.0 6 003 BODY, PUMP 30006 HIGH PRESSURE PUMP ASSY, 3-/3 PISTONS 300065 MANIFOLD ASSEMBLY, PORT w/ INT CHECKS
6 3 0 5 6 5 3 0 High Pressure Pump Assembly 30006
ITEM PART REQ D 30006 FULL ASSEMBLY DESCRIPTION 050 5 SCREW, SET 3/-6 X 0.50 HALFDOG NOTES Torque to 3 Nm (300 in-lbs) 035 BALL, /" DIA STEEL 3 036 NUT, HEX JAM 3/- 05 3 SPRING COM OD.66IDX. XXXR.50L.5MW 5 05 PIN, ROLL.3 X.5 6 0 FITTING, PLUG - /6 NPTF x 5/6 0 WASHER, PLAIN 0.56 x0.3 x0.03 COPR 3 6 BALL, 3/6" DIA STEEL 3 SPRING COM OD.IDX. XXXR.L.0MW 0 56 SPRING COM OD.6IDX. XXXR5L.65MW 6 SCREW, /- X.5 LOW TORX Lubricate threads and under bolt head. Install all Bolts Torque to Nm (0 in-lbs) Max. Torque Center Bolt to Nm (0 in-lbs) 3. Torque outside bolts sequentially in a star pattern to Nm (0 in-lbs). Torque outside bolts sequentially in a star pattern to Nm (0 in-lbs) 5 6 GUIDE, BALL 3 60 SCREW, SPECIAL CAP Lubricate threads and under bolt head Torque to 56 Nm (500 in-lbs) 06 BARREL, PUMP 3-/3 PISTONS 5 006 ADAPTER, BALL & SPRING 6 00 SCREW, ADJUSTING 3/- X 0.5 3065 VALVE, AIR BLEED Lubricate threads and under bolt head Torque to 56 Nm (500 in-lbs) 006 3 SPRING, COM.56in.03in R.0 L.30 MUW
ITEM PART REQ D 30006 FULL ASSEMBLY NOTES DESCRIPTION 00 HEAD, VALVE - 3 PISTON 0 0000 3 PISTON, /3 DIA DEG 30005 VALVE, RELIEF 3000 PSI Torque to 3 Nm (5 ft-lb) 006 PLATE, RECT ENDx0.5INx3.3x.6 ST 0
0 0 6 3 30 6 5 3 3 5 3 6 5 3 3 3 35 33 5 3 Port Manifold Assembly 300065
ITEM PART REQ D 300065 PORT MANIFOLD NOTES ASSEMBLY DESCRIPTION 050 SCREW, SET 3/-6 X 0.50 HALFDOG 065 ORING, -00 0.6X0.0X0.36IN NBR0 3 06 ORING -0 0.30X0.00X0.IN NBR0 00 ORING - 0.X0.03X0.63IN NBR0 5 035 BALL, /" DIA STEEL 6 03 NUT, HEX JAM 5/6-0 ORING, -3 0.5X0.03X0.55IN NBR0 5 PIN, DOWEL 0.063IN X 0.5IN ST 55 FITTING, STR / NPT M X / NPT M 0 533 HANDLE, ADJUSTABLE 0000 BALL, CERAMIC(.5 DIA.) OUTLET CHECK 00 3 FITTING, /"HPM X G/ 0 DEG Torque to 0. Nm (30 ft-lbs) 3 00 3 COUPLER, MALE QUICK DISCONNECT 50 MPA Torque to 0. Nm (30 ft-lbs) 00 SEAT, REPLACEABLE 60 DEG CONE 5 00 GLAND, REPLACEABLE SEAT Torque to 0. Nm (30 ft-lbs) 6 003 SCREW, ADJUSTING NEEDLE VALVE 003 SCREW, HOL LCK #0-3 X / 006 BALL, STEEL 3.5mm 005 HANDLE, KNOB.0INx.0x0.3 P BLK 0 006 SCREW, 5/6-UNF.5 IN SET ST 00 COUPLER, FEMALE QUICK DISCONNECT 50MPA 00 GAUGE, 30000PSI "DIA G /" MOUNT CALIB 3 00 BLOCK, MANIFOLD MOUNTING 005 SCREW, MX.5 50MM SHC. ST 5 0030 BALL, CERAMIC (.5mm) 6 0030 SEAT, METAL SLOTTED Torque to 0. Nm (30 ft-lbs)
ITEM PART REQ D 300065 PORT MANIFOLD ASSEMBLY DESCRIPTION 00303 GUIDE, SPRING LOWER MATED 0030 SPRINGS, COM 0.3INx0..6 MW 00305 MANIFOLD, PORT-PSI REGULATOR w/check 30 00306 BODY, ADJUSTABLE PSI REGULATOR 0.65 DIA 3 0035 GUIDE, SPRING 3 0036 SPRINGS, COM 0.00INx0.0.50 6.5MW 33 0036 GUIDE, INTERNAL CHECK SPRING LG 3 00363 GUIDE, INTERNAL CHECK SPRING SM 35 0036 PIN, DOWEL 0.063x.IN ST NOTES 3
5 6 0 6 3 3 5 Electric Motor 0/5V 30006 ITEM PART REQ D 30006 ELECTRIC MOTOR ASSEMBLY DESCRIPTION 3 SCREW, SET #0- X 0. KNURLED CUP 33 BEARING, BALL-5 X 3 X mm 3 0 FIELD ASSY, 5V MOTOR HOLDER, BRUSH 5 3 CAP, BRUSH - FOR / HP,,000 RPM UNIVERSAL MOTOR 6 356 WASHER, TOOTH INT 0.30 x0.00 55 SCREW, RND 0- X.5 0 SCREW, RND.HD.- 0-UNC x 5-/ 3 CLAMP, TUBE 0 66 BEARING, BALL -.35 x.66 x.3 66 ARMATURE ASSY, 5V MOTOR 0 SCREW, SET #0- X 0.5 HALFDOG SLFLCK 3 003 MOTOR SHELL - MACHINED 003 MOTOR SHELL - MACHINED 5 003 MOTOR BASE - MACHINING 6 BRUSH ASSEMBLY NOTES Turn in flush or below the surface
5 6 0 6 3 3 5 Electric Motor 0/30V 300060 ITEM PART REQ D 300060 ELECTRIC MOTOR ASSEMBLY DESCRIPTION 3 SCREW, SET #0- X 0. KNURLED CUP 33 BEARING, BALL-5 X 3 X mm 3 FIELD ASSY, 30V MOTOR HOLDER, BRUSH 5 3 CAP, BRUSH - FOR / HP,,000 RPM UNIVERSAL MOTOR 6 356 WASHER, TOOTH INT 0.30 x0.00 55 SCREW, RND 0- X.5 0 SCREW, RND.HD.- 0-UNC x 5-/ 3 CLAMP, TUBE 0 66 BEARING, BALL -.35 x.66 x.3 60 ARMATURE ASSY, 30V MOTOR 0 SCREW, SET #0- X 0.5 HALFDOG SLFLCK 3 003 MOTOR SHELL - MACHINED 003 MOTOR SHELL - MACHINED 5 003 MOTOR BASE - MACHINING 6 BRUSH ASSEMBLY NOTES Turn in flush or below the surface 5
Electrical Schematics ELECTRICAL SCHEMATIC US VERSION L BRN MTR M N BLU G F 5AMP-5V 0AMP-30V SLO BLO K 6 FERRITE x BEAD 3 6 C F 5AMP-5V 0AMP-30V SLO BLO K 5 C C3 L N 00 / 0 5 VAC IN BRN + VDC.5 AMPS 00W _ BLU 3 S PS ON 0 OFF S A B 0 K X W X 0 K STOP BLU K COLOR KEY: BRN = BROWN BLK = BLACK BLU = BLUE ORG = ORANGE GYS = GREEN WITH YELLOW STRIPES = WIRE LABEL START S3 S RUN CP BRN 0 K BLU US Version 6
EU Version
Hydraulic Schematic M HYDRAULIC SCHEMATIC A A LO HI MANUAL PRESSURE RELEASE HIGH PRESSURE SYSTEM RV SETTING 55-655 BAR (,500-,000 PSI) USER ADJUSTABLE PRESSURE REGULATOR 60-500 BAR (0,000 -,50 PSI) LOW PRESSURE PUMP SUPERCHARGE SETTING - BAR(00-50 PSI)