Technical Update December 2016, Athens, Greece TIER III is now! Michael Jeppesen Promotion Manager, Customer Support Two Stroke Marine MAN Diesel & Turbo < 1 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 2 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 3 >
TIER III uncertainty How long time in NECA? Which fuels? Space requirements in engine room? Operation Cost? Which Tier III technology? SOx compliance strategy First cost? Logistical issues with bunkering and emptying of tanks? < 4 >
TIER III Motivation Launching of TIER II vessels with keel laying in 2015 < 5 >
Reference List for engines with NOx emission control EGR No. of ships No. of engines Cyl St Bore Type Mk Gas Technology Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 1 1 6 S 60 ME-C 8.2 EGR HS Bulker 81600 DWT NYK Line Japan Tsuneishi Shipbuilding Japan MES 2014 2 2 6 G 70 ME-C 9.2 EGR HS Crude Oil Tanker 158000 DWT Chevron USA Samsung Heavy Ind. Korea Doosan 2013 1 1 6 S 80 ME-C 9.2 EGR HS Container 4496 TEU A.P. Moeller-Maersk Denmark HHI-SBD Korea HHI 2012 6 12 5 G 70 ME-C 9.5 GI EGR LS 5 5 6 G 60 ME-C 9.5 GI/E EGR LS LNG Tanker Ethane Gas Carrier 174000 CBM BP Shipping UK DSME Korea Doosan 2017 85000 CBM Hartmann Germany DSIC China HHI 2017 2 2 6 G 70 ME-C 9.5 EGR LS Crude Oil Tanker 158000 DWT Ditas Turkey HSHI Korea HHI 2017 1 1 6 G 60 ME-C 9.5 EGRBP LS Tanker Kambara Kisen Japan Tsuneishi Shipbuilding Japan MES 2018 2 2 7 G 80 ME-C 9.5 EGRTC LS 2 4 5 G 70 ME-C 9.5 EGRBP LS VLCC Tanker LNG Tanker 320000 DWT Maran Tankers Greece DSME Korea HHI 2017 174000 CBM Maran Tankers Greece DSME Korea HHI 2018 2 2 7 G 80 ME-C 9.5 EGRTC LS Tanker 318000 DWT ALMI Tankers Greece HSHI Korea HHI 2017 Total EGR engine Total EGR engine in service 32 engines 4 engines MAN Diesel & Turbo MZJ RASA/ Dept LSP 05.12.2016 < 6 >
Reference List for engines with NOx emission control SCR No. of ships No. of engines Cyl St Bore Type Mk Gas Technology SCR Supplier Vessel Type Cap. Unit Shipowner Shipowner Country Shipyard Shipyard country Engine Builder Del Year 1 1 6 S 46 MC-C 8.1 HP SCR HS Hitachi Bulker open hatch 38206 DWT Nissho Shipping Japan Naikai Shipbuilding Japan HZC 2011 3 3 6 S 50 ME-C 8.2 HP SCR HS HHI LPG tanker 20600 DWT YARA Norway HMD Korea HHI 2015 6 6 6 G 60 ME-C 9.5 LP SCR LS Doosan Ethane carrier 82000 DWT Reliance industries India Samsung Heavy Ind. Korea Doosan 2015 2 4 5 G 70 ME-C 9.5 GI LP SCR LS Doosan LNG Tanker 174000 CBM Flex LNG UK Samsung Heavy Ind. Korea Doosan 2017 1 1 6 G 50 ME-C 9.5 HP SCR LS HHI Product tanker 50000 DWT ASP Australia HMD Korea HHI 2017 2 2 6 S 40 ME-B 9.5 LP SCR LS HHI Training vessel MMU (Mokpo National Maritime University Korea HHIC Korea HHI 2017 1 1 6 S 60 ME-C 8.5 HP SCR LS Hudong Container 1100 TEU Tropical Shipping USA Huangpu Wenchong China Hudong 2017 4 4 6 S 35 ME-B 9.5 LP SCR LS SMDERI Tanker 7500 DWT COSCO Shipping China Chengxi Shipyard China YMD 2017 2 2 7 G 80 ME-C 9.5 LP SCR LS Doosan Tanker 318000 DWT BW Maritime Pte Ltd Singapore DSME Korea Doosan 2017 3 3 6 S 35 ME-B 9.5 HP SCR LS Hitachi Chemical tanker 9700 CBM Sirius Shipping AB Sweden AVIC Dingheng shipbuilding China Dalian 2017 Total SCR engine Total SCR engine in service 27 engines 5 engines MAN Diesel & Turbo MZJ RASA/ Dept LSP 05.12.2016 < 7 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 8 >
MDT Tier III technology development on a timeline Two stroke Engine-integrated EGR design HP SCR technology proof-ofconcept for two-stroke HFO Tier III service experience for EGR and SCR Tier III ready Compliance Cost-down Convenience Strategy change < 9 >
EGR Key Findings: EGR can run on dirty water < 10 >
Tier III technology application ME (3,5% S) ME (0,1%S) ME-GI ME-GI(E) ME-LGI HP SCR LP SCR EGR For combination with SOx scrubbers < 11 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 12 >
Tier III EGR Prepared Engine Concept Considering the following is important, when planning the newbuilding: Engine room space for EGR sub-systems such as RTU, WTS, SU, NaOH dosing tank, sludge tank. Ship central cooling system capacity, e.g. central cooler size, FW and SW pumps designed for future EGR Tier III operation. Design cross-check for aux. power demand and switchboard layout of vessel. < 13 >
Tier III EGR Prepared Engine Concept Option 1 EGR Tier III Design Specification A solution fit for the owner who definitely expects to retrofit with EGR in the future, but who would like to delay the first cost expenses for purchasing sub-components. This solution would include the (parent) engine of a certain vessel series to be tested and certified as a Tier III engine from start, with components subsequently being removed from the (parent and not installed on member) engine(s) and blinding flanges installed appropriately. Option 2 EGR prepared Tier II operation A solution fit for the owner who is not certain yet whether retrofit with EGR for Tier III is going to be relevant in the future. This solution would include making space in the engine room, ensuring tank capacity, ensuring that aux. power demands are considered, central cooling water system layout considered for EGR operation and some minor modifications of the engine, such as preparing specific faces for more weight, arranging turbocharger in some cases at engine rear-end and making room for certain valves. < 14 >
Tier III EGR Engine (60-70 Bore) Option 1 EGB Combustion chamber: Nimonic spindles (standard) Inconel piston (standard for S60 + G70) Shut down valve Pre-scrubber EGR unit Cylinder by-pass + control valve EGR cooler EGR blower O 2 cabinet Air cooler housing: Special coating EGR connection Special aux. blower shaft sealing EGR gas piping + blower cut-out valve EGR unit support RTU Gallery dimensions for EGR < 15 >
Tier III EGR Engine (60-70 Bore) Option 2 EGB Flange for pre-scrubber Components for retrofit Combustion chamber: Standard x-spindles Standard piston Inconel piston standard on G60 / S70 EGR shut down valve Pre-scrubber + piping EGR casing EGR casing support EGR cooler Arrangement of TC at exh. side on engine Cylinder by-pass flange EGR blower + cabinet EGR piping + valve RTU + piping Cylinder by-pass + valve O 2 sensor cabinet EGR control cabinet New TC matching - maybe new TC (if needed) Air cooler housing: Special coating EGR mixing flange Upgraded aux. blower shaft sealing EGR unit support faces Gallery dimensions for EGR New charge air pipe if TC is modified New TC connection in exh. rec. if TC is modified Nimonic x-spindle < 16 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 17 >
MDT Scope of Supply Tier III EGR SCR MDT design and drawings MDT Tier III engine mode tuning MDT Emission Reduction Control System MDT design and sourcing of valves MDT component specification and supplier approval procedure for each of: EGR blower EGR cooler EGR WTS EGR O 2 & ph sensors EGR valves MDT specification MDT Tier III engine mode tuning MDT Emission Reduction Control System MDT design and sourcing of valves MDT approval procedure for SCR System Supplier, including: Catalyst material Soot blowing Vaporizer/mixer/urea injection Heating/venting/regenerating MDT SCR Design Guide Lines MDT SCR Piping Guidance < 18 >
MDT ERCS for EGR and SCR EGR SCR Control of all valves Measurement of O 2 in scavenging air Control of NO X reduction through control of recirculation rate (EGR blower rpm), determining scavenging air O 2 Near limit control of EGR to avoid smoke Control of NAOH dosing via control of ph for recirculation of scrubber water. Control of all valves Measurement of NO X in exhaust gas Control of NO X reduction through control of urea dosing (urea dosing signal) Limiters for high and low NO X in order to avoid NH 3 slip and ABS formation ABS formation suppressed by control of CBV, temperature and urea dosing. < 19 >
Maintenance EGR Bypass EGR (Low S%) Component Inspection/Service* Time reference 2 4 6 8 12 EGR control O2 sensors I S Engine hours - max 5 year lifetime EGR unit EGR cooler/wmc I S Tier III hours min once per year Spray nozzles I S Tier III hours min once per year EGR blower** Blower fan I S Tier III hours min once per year Blower motor I S Tier III hours min once per year EGR valves EGR shut down I S Engine running hours Cylinder bypass I S Engine running hours Blower cut-out I S Engine running hours Receiving tank unit EGR circulation pump I S Tier III hours min once per year Filter/strainer I S Tier III hours min once per year RTU control valves I S Engine running hours ph sensors I S R Engine running hours Water treatment system** All service according to WTS supplier Supply unit ** NaOH dosing pump I S Tier III hours min once per year Supply pump I S Tier III hours min once per year Control valves I S Tier III hours min once per year EGR Bypass * Hours x 1000 Schedule for guidance only I: Inspection S: Service based on observation R: Replacement ** Service schedule (I/S/R) depending on supplier < 20 >
Maintenance EGR TC cutout EGR (Low S%) Component Inspection/Service* Time reference 2 4 6 8 12 EGR control O2 sensors I S R Engine running hours EGR unit EGR cooler/wmc I S Engine running hours Spray nozzles I S Engine running hours EGR blower** Blower fan I S Tier III hours min once per year Blower motor I S Tier III hours min once per year EGR valves EGR shut down I S Engine running hours Cylinder bypass I S Engine running hours TC cut out valve - turbine I S Engine running hours TC cut out valve comp. I S Engine running hours Balance pipe valve I S Engine running hours Blower cut-out I S Engine running hours Receiving tank unit EGR circulation pump I S Tier III hours min once per year Filter/strainer I S Tier III hours min once per year RTU control valves I S Engine running hours ph sensors I S R Engine running hours Water treatment system** All service according to WTS supplier Supply unit ** NaOH dosing pump I S Tier III hours min once per year Supply pump I S Tier III hours min once per year Control valves I S Tier III hours min once per year EGR TC cutout * Hours x 1000 Schedule for guidance only I: Inspection S: Service based on observation R: Replacement ** Service schedule (I/S/R) depending on supplier < 21 >
Maintenance - SCR High Pressure SCR HP (Low S%) Component Inspection/Service* Time reference 2 4 6 8 12 SCR control NOx sensors (cabinet) I R Engine running hours Temperature/humidity sensor S Engine running hours SCR reactor ** Catalyst elements I R Tier III hours max 5 year lifetime Soot blower equipment I S Tier III hours min once per year Standby heat system I S Tier III hours min once per year Venting system I S Engine running hours SCR vaporizer ** Urea injection unit I S Tier III hours min once per year Sensors/transmitters I S Tier III hours min once per year SCR valves and actuators Reactor sealing valve I S Engine running hours Reactor bypass valve I S Engine running hours Reactor throtle valve I S Engine running hours Cylinder bypass I S Engine running hours Urea supply unit ** Urea supply pump I S Tier III hours min once per year Wash water pump I S Tier III hours min once per year Sensors/transmitters I S Tier III hours min once per year Control valves I S Tier III hours min once per year Soot blower system ** Compressor I S Tier III hours min once per year Control valves I S Tier III hours min once per year * Hours x 1000 Schedule for guidance only I: Inspection S: Service based on observation R: Replacement ** Service schedule (I/S/R) depending on supplier < 22 >
Maintenance - SCR Low Pressure SCR LP (Low S%) Component Inspection/Service* Remark 2 4 6 8 12 SCR control NOx sensors (cabinet) I R Tier III hours min once per year Temperature/humidity sensor S Engine running hours SCR reactor ** Catalyst elements I R Tier III hours max 5 year lifetime Soot blower equipment I S Tier III hours min once per year Standby heat system I S Tier III hours min once per year Venting system I S Engine running hours Decomposition unit ** Ammonia injection grid I S Tier III hours min once per year Vaporizer I S Tier III hours min once per year Burner I S Tier III hours min once per year Blower I S Tier III hours min once per year Sensors/transmitters I S Tier III hours min once per year SCR valves and actuators ** Valve before reactor I S Engine running hours Valve after reactor I S Engine running hours Valve in reactor bypass I S Engine running hours Urea supply unit ** Urea supply pump I S Tier III hours min once per year Wash water pump I S Tier III hours min once per year Sensors/transmitters I S Tier III hours min once per year Control valves I S Tier III hours min once per year Soot blower system ** Compressor I S Tier III hours min once per year * Hours x 1000 Schedule for guidance only I: Inspection S: Service based on observation R: Replacement ** Service schedule (I/S/R) depending on supplier Control valves I S Tier III hours min once per year < 23 >
Capital cost of EGR and SCR HP SCR EGR By-pass EGR TC Cut-out 2 x EGR unit < 24 >
Operational cost of EGR and SCR Example of maintenance cost 6S60ME-C8 14.000 kw Tier III related operational cost Sailing profile in NOx ECA Tier III related maintenance cost < 25 >
Operational cost of EGR and SCR Example of maintenance cost 6S60ME-C8 14.000 kw Tier III related operational cost Sailing profile in NOx ECA Tier III related maintenance cost < 26 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 27 >
Tier III Solutions Layout Prepared for future retrofit EGR/SCR use in Tier II HFO design EGR without WTS? LS fuel design First costs < 28 >
Agenda 1 Tier III uncertainty, motivation, market penetration 2 MDT Tier III technology development & application 3 TIER III prepared engine concept 4 CAPEX and OPEX 5 Future MDT Tier III developments 6 Summary < 29 >
Summary Tier III technologies available for full engine programme Tier III technologies available for all fuels TIER III prepared engine consept is available for both SCR and EGR SCR and EGR systems designed by MDT are compliant, cost-optimised for licensees, along with robust and convenient for operators MDT next steps: optimising solutions for using Tier III technologies in Tier II for fuel oil consumption savings. < 30 >
Technical Update December 2016, Athens, Greece TIER III is now! Thank you for your attention! All data provided on the preceding slides is for information purposes only, explicitly non-binding and subject to changes without further notice. < 31 >