SPX Corporation Eisenhower Drive Owatonna, MN 00-099 USA Phone: (0) 4-000 Tech. Services: (00) 33-2 Fax: (00) 9-329 Order Entry: (00) 33-2 Fax: (00) 23- International Sales: (0) 4-290 Fax: (0) 4-03 Parts List for: MODEL F AIR HYDRAULIC PUMP Maximum Capacity: 0,000 PSI Form No. 0 222 2, 3, 4 9 0 2 4 3 20490 Decal 2 209 2 Rd. Hd. Machine Screw (#0-24 X -/4" Lg.) 3 0 2 External Tooth Washer 4 09 2 Hex. Machine Screw Nut 040 Adapter Union 2092 Pipe Plug ( 3/ NPTF) *333 Reservoir Gasket 04 2 Rd. Hd. Machine Screw (#0-24 X 3/ Lg.) 9 23BK2 Shroud 0 29 Filler/Breather Cap *023 O-ring (3/ X / X 3/32) 2 4 Pump Body 3 42 4 Soc. Hd. Cap Screw (/4-20 UNC X 3-/2" Lg.) 4 30494 Decal 243 Reservoir 2043 90 Elbow Fitting 4 90 Elbow Fitting Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3009. Sheet No. of 3 Litho in USA Rev. Date: 3 April 200
Parts List, Form No. 0, Back sheet of 3 2 3 4 4 3 3 2 2 4 0 2004 2 90 Elbow Fitting 2 2043 2 90 Elbow Fitting 3 42 Ft. Tubing (See schematic on Sheet 2 of 3 for approx. lengths.) 4 200 Screw (#9- X " Lg.; Torque to 2/30 in. lbs.) 023 Service Fitting Tee 203 90 Elbow Fitting 202 Straight Fitting 9 304 Air Operated Valve 0 34 90 Elbow Fitting 43 Tee 2 434 2 Cap Screw (0-24 UNC X /2 Lg.) 3 09 2 Flat Washer (#0 bolt) 4 42. Ft. Tubing 203.0 Ft Heat Shrink 94 Pressure Switch Assembly (See Form No. 0290.) PARTS INCLUDED BUT NOT SHOWN 200 4 Screw (#9- X " Lg.; Torque to 2/30 in. lbs.; For pump mounting purposes only)
Parts List Form No. 0 BASIC PUMP ASSEMBLY TOP VIEW Apply permatex between gasket and coverplate. 4 2 3 4209BK2 Cover Plate 2 202 Straight Fitting 3 Cap Screw (0-24 UNC X -/4" Lg.; Torque to 0/0 in. lbs.) 4 Release Valve Body 42239 Release Valve AIR/HYDRAULIC SCHEMATIC Sheet No. 2 of 3 Rev. Date: 3 April 200
Parts List, Form No. 0, Back sheet 2 of 3 BASIC PUMP ASSEMBLY SECTION A-A 4 42 43 44 4 4 2 See Detail "A" 3 40 4, 9, 0 39 3 3 3 3 4 3 2 34 32, 33 23 3 30 29 2 2 2 20 2; See Detail "B" 22 23 24 2 9 DETAIL "B" Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine OTC replacement parts! Additional questions can be directed to our Technical Services Department.
Parts List Form No. 0 34 Release Piston 2 *2044 O-ring (-/" X / X /; Apply lubricant) 3 343 Check Valve Body 4 *203 Screen *0 2 Retaining Ring *222 2 O-ring (3/ X /4 X /; Urethane) *4 O-ring (-/" X -3/" X /) *302 Gasket 9 *0442 Copper Washer (3/ X /4 X /32) 0 0002 Soc. Hd. Cap Screw (/4-20 X 3/ Lg.; Torque to 90/0 in. lbs.) *044 Compression Spring 2 *0423 Steel Ball (9/32 dia.) 3 22 Relief Valve Assembly (Set at 0,000/0,00 PSI; Apply loctite 92 [Power Team #90] or equiv. & torque to 0/0 in. lbs.) 4 42 Piston Cylinder (Torque to 90/00 ft. lbs. oiled.) *03 Steel Ball (/4 dia.) *02 Soft Copper Washer 3093 Filter Adapter (Torque to 40/0 ft. lbs. oiled.) 24 Filter 9 24 Retaining Ring (Internal) 20 *023 Soft Copper Washer 2 *3934 U-cup & Backup 22 *30429 Retainer (Note: See INSTRUCTIONS FOR RETAINER REPLACEMENT on back sheet 3 of 3.) Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3009. 23 *429 2 Backup Ring 24 *393 Compression Spring 2 222 Piston 2 20343 Bumper 2 20994 Spring Guide 2 3434 Air Cylinder (NOTE: Locate groove on upper half (top) of pump with chamfered tube end towards rear head as shown.) 29 *292 Compression Spring 30 *202 O-ring (.900 X.0 X.09) 3 304 Exhaust Valve Stem 32 *024 3 Lockwasher (#0) 33 204 3 Soc. Hd. Cap Screw (#0-24 X /2 Lg.; Torque to 0/ in. lbs.) 34 3322 End Piston Plate 3 *23 Piston Poppet 3 *209 Compression Spring 3 *204 Flat Hd. Screw (#-32 X 3/ Lg.; Torque to 2/ in. lbs.) 3 34 Rear Head 39 *229 Screen 40 204 Muffler 4 *2239 Gasket 42 2390 Piston Body 43 *42 2 Piston Seal 44 *23 2 O-ring (2-/2" X 2-/" X 3/32) 4 *02 O-ring (" X 3/4 X /) 4 *022 O-ring (3/4 X 9/ X 3/32) Note: Shaded areas reflect last revision(s) made to this form. 2 3 4 9 0 DETAIL "A" 222 Release Valve 2 *02 O-ring (3/ X /4 X /) 3 *3944 Compression Spring 4 343 Retainer Poppet *29 O-ring (/2 X 3/ X /) 393 Dowel Pin (NOTE: Place tapered end toward ball.) 2903 Release Valve Poppet *4443 Steel Ball 9 2093 Ball Retainer 0 399 Compression Spring Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3009. Sheet No. 3 of 3 Rev. Date: 3 April 200
Parts List, Form No. 0, Back sheet 3 of 3 INSTRUCTIONS FOR RETAINER REPLACEMENT Your pump's retainer is locked into place by one of the two following methods. Determine which method was used on your pump's retainer, then follow the appropriate steps to remove the old and install and stake the new. Method - Retainer shows no sign of stake marks. This retainer has been locked in place with a Loctite product. To replace it, a moderate amount of heat needs to be applied to the cylinder nut (in the area of the retainer) to soften the existing Loctite allowing it to be removed. 2. Install the new retainer into the cylinder nut and torque to 0/00 in. lbs. Note: Do not use a Loctite product this time but stake the new retainer in place according to instructions in Step 3. 3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 0 apart. Method 2 - Retainer has two stake marks in the seam between the retainer and the cylinder nut. For replacement of this retainer, the stake marks must be removed. Using a /" or larger diameter drill bit, remove the existing stakes by drilling a short distance into the stake marks. Remove the retainer. 2. Install the new retainer into the cylinder nut and torque to 0/00 in. lbs. 3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 0 apart. NOTE: Do not stake in the old stake marks. Thread seam Cylinder nut Retainer Stake marks No stake marks