Motor ontrol enter Type -00 upersedes RP.0.0.. pages -24, dated eptember 0 escription Page Motor ontrol enter Type -00 Unitrol istributor Ordering Instructions................................. 2 Procedure for Identifying M Renewal Units and Parts.............. 2 Identifying Motor ontrol enter Types............................ Procedure for Identifying Motor ontrol enter Types................ 4-00 Product escription...................................... 5 Replacement tarter Units.................................... 6 9 Unit Options................................................ tructure Parts.............................................. Unit Parts.................................................. Replacement eeder Units (ll Vintages)........................... 5 M Type 20 dvantage eries 20 5 tar reedom Unitrol Unitrol Type W 9800 Unitrol -00 ates 995 992 987 95 975 87 988 94 972 89 965 75 956 74 95 65 utler-hammer Publication RP040400 RP0404002 RP040400 RP040400 RP0404004 RP0404005 RP0404006 RP0404007 RP0404008 20 dvantage eries 20/ 5 tar reedom Unitrol Unitrol Type W 9800 Unitrol -00 RP0404008 or more information visit: www.cutler-hammer.eaton.com
Motor ontrol enter Type -00 ffective: ecember 2 Page Identifying Motor ontrol enter Types In most cases, it is possible to identify M design by handle type. tarter type, bucket width and door width can assist in identification. Table. Identifying Motor ontrol enter Types M Type Type of Handle Mechanism Original M tarter Type ucket Width oor Width Original Manufacturer tarter Type (Installed in New Unit) 20 Lever reedom eries -/4 (49.) 5-5/8 (97.0) utler-hammer 994 to Present reedom dvantage Lever dvantage -/4 (49.) 5-5/8 (97.0) Westinghouse until 994 dvantage utler-hammer 994 to Present eries 20 Lever -/4 (49.) 5-5/8 (97.0) Westinghouse until 994 utler-hammer 994 to Present 5 tar Lever -/4 (49.) 5-5/8 (97.0) Westinghouse 975 987 reedom Unitrol lider reedom eries -7/8 (52.5) 5-/2 (9.7) utler-hammer 988 994 reedom Unitrol lider and Lever itation 4 (55.6) 4-/4 (74.7) w/ Wireway utler-hammer 972 989 reedom 9-/2 (495.) w/o Wireway Type W lider or - -/4 (298.5) -/8 (9.9) Westinghouse 965 975 9800 Unitrol Rotary tar/itation 6-/8 (409.7) 9-/8 (492.) utler-hammer 956 974 reedom -00 Rotary - 5-/4 (400.) 20 (508.0) Westinghouse 950 965 Lifeline Type N/ M types were sometimes produced outside the time spans shown. This was due to the overlap of production when a new design was adopted. The unit wrappers are mechanically identical for these designs. 9800 originally was supplied with Rotary. New replacement units are manufactured with slider handle mechanism. Identification by Original Handle Mechanism 20, dvantage, eries 20, 5 tar reedom Unitrol Unitrol lider 9800 Unitrol Unitrol Lever 9800 Unitrol Type W 9800 Unitrol -00 RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page 4 ffective: ecember 2 Motor ontrol enter Type -00 Procedure for Identifying Motor ontrol enter Types In the event that the nameplate is missing, it is possible to identify the M design by the type of handle mechanism, starter type, bucket width and door width. Table 2. Identifying Motor ontrol enter Types M Type Type of Handle Mechanism tarter Type ucket Width oor Width utler-hammer Publication 20 dvantage eries 20 5 tar reedom Unitrol Unitrol Type W 9800 Unitrol -00 Lever Lever Lever Lever lider Lever/lider lider Rotary Rotary reedom eries dvantage reedom eries itation or - tar and/or itation - Lifeline N and/or -/4 (49.) -/4 (49.) -/4 (49.) -/4 (49.) -7/8 (52.5) 4 (55.6) -/4 (298.5) 6-/8 (409.7) 5-/4 (400.) 5-5/8 (97.0) 5-5/8 (97.0) 5-5/8 (97.0) 5-5/8 (97.0) 5-/2 (9.7) 4-/4 (74.7) w/ Wireway or 9-/2 (495.) w/o Wireway -/8 (9.9) 9-/8 (492.) 20 (508.0) RP040400 RP0404002 RP040400 RP040400 RP0404004 RP0404005 RP0404006 RP0404007 RP0404008 20 dvantage eries 20/5 tar reedom Unitrol Unitrol Type W 9800 Unitrol -00 or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page 5-00 Product escription Introduced in 950, Westinghouse manufactured the -00 M through 965 and it was available as match and line-up until 974. It used standard structures each 20 inches (508.0 mm) wide, 90-/8 (2295.7 mm) inches high and either 20-/4 inches (54.4 mm) or inches (04.8 mm) deep, for either front or back-to-back mounting. Vertical sections may be bolted together forming a single line-up with continuous horizontal bus and open horizontal wireways. Unit height was measured in either 9-/ inches (27.0 mm) or 4-inch (55.6 mm) increments up to a maximum of 70 inches (778.0 mm) of usable vertical space. NI 6 light gray enamel was used on all structural parts. The unit door was hinged on the right and covered the entire width of the structure. The -00 starter unit was most easily recognized by the slide plate type of handle mechanism. us and support systems were typically braced to withstand fault currents of 25,000. Table. -00 Product Rating Maximum Ratings -Phase, 0V, 0 hp, 0 us -00 tructure -00 tarter Unit RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page 6 ffective: ecember 2 Motor ontrol enter Type -00-00 Replacement tarter Units How to Order When ordering a replacement unit, you receive: eries HMP. tarter. Unit options as specified. New steel wrapper, door and handle mechanism. New stabs. UL label. Use the following steps for creating a catalog number for your specific application: tep elect the correct replacement unit from Pages 6 9. When selecting, you need to know the following: M type. lass of Unit (VNR, VR, Reduced utotransformer or Part Winding or olid tate, V 2 peed, Winding or 2 peed, 2 Winding, etc.). tarter size or horsepower rating. Protection device (breaker or fusible). ervice voltage. ontrol voltage. pace required. tep 2 Verify required space is available. tep reate a catalog number by selecting atalog odes from the columns per the example given. tep 4 dd modifications as required from the Unit Options on Pages. pace available determines allowable options. Table 4. atalog Numbering ystem xample J 2 0 6 P P4 HMP ize ize, hp and mperes ervice = V = V = V = V = V ontrol = V = V = V = V = V = V Unit ize = ompact = tandard = Oversized dded Options Table 5. ull Non-Reversing ombination tarter HMP NM ize Maximum Horsepower V V V V 0V HMP ize atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode 0.5 pilots maximum. 0. 2 5.5 7 5 0 J206 J206 J206 J206 2 5 25 25 25 50 J206 25 0 50 50 50 0 J206H 4 40 50 75 0 0 50 J206L 5 75 0 5 50 50 50 250 400 J206P J206R 9 (228.6) High 4 (55.6) High -2/ (474.) High 4 (55.6) High -2/ (474.) High -2/ (474.) High 28 (7.2) High 7-/ (948.) High or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page 7-00 Replacement tarter Units Table 6. ull Reversing ombination tarter HMP NM ize Maximum Horsepower V V V V 0V HMP ize atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode 0.5 0. 2 5.5 7 5 0 J26 J26 J26 J26 2 5 25 25 25 50 J26 25 0 50 50 50 0 J26H 4 40 50 75 0 0 50 J26L 5 50 75 0 0 50 5 50 250 400 J26P J26R -2/ (474.) High 28 (7.2) High 28 (7.2) High 28 (7.2) High 28 (7.2) High 7-/ (948.) High 56 (422.4) High Table 7. ull 2 peed Winding onstant/variable Torque HMP NM ize Maximum Horsepower V V V V 0V HMP ize atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode 0.5 0. 2 5.5 or constant horsepower instead of constant/variable torque, see Option V6 on Page. 7 5 0 J946 J946 J946 J946 2 5 25 25 25 50 J946 25 0 50 50 50 0 J946H 4 40 50 75 0 0 50 J946L 28 (7.2) High 28 (7.2) High 7-/ (948.) High 7-/ (948.) High RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page 8 ffective: ecember 2 Motor ontrol enter Type -00-00 Replacement tarter Units IT06 Intelligent Technologies IT. olid-tate Reduced tarter HMP The IT. solid-state reduced voltage starter uses Rs when starting and a low impedance run circuit during operation. olidstate starters have (5) 24V inputs and 2 relay outputs. oft start units include a disconnect, starter, 24V power supply and 0V PT. Motor ervice actor () ffect on IT. tarter election.0 service factor motor may draw up to.00 x full load amperes..5 service factor motor may draw up to.5 x full load amperes. 5% more current. IT. starters are current rated devices. In some cases, a larger IT. RV starter must be supplied for.5 motors. ee the maximum horsepower chart below. Note: Most motors used in industrial applications are.5 ervice actor (). Table 8. Replacement IT. oft tart Units ervice actor Horsepower IT. oft-tart mperes HMP mperes atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode.5 20 7 50 J06-2/ (474.0) High 40 66 J06 5 250 J06 28 (7.2) High 75 5 J06 5 0 400 J06 7-/ (948.2) High 50 J06 04 J06G Table 9. ull 2 peed 2 Winding onstant/variable Torque HMP NM ize Maximum Horsepower V V V V 0V HMP ize atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode 0.5 0. 2 5.5 or constant horsepower instead of constant/variable torque, see Option V6 on Page. 7 5 0 J956 J956 J956 J956 2 5 25 25 25 50 J956 25 0 50 50 50 0 J956H 4 40 50 75 0 0 50 J956L 5 50 75 0 0 50 5 50 250 400 J956P J956R -2/ (474.) High 24 High -2/ (474.) High 28 (7.2) High 28 (7.2) High 56 (422.4) High or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page 9-00 Replacement tarter Units Table. ull Non-Reversing usible NM ize Maximum Horsepower V V V V 0V use lip mperes atalog ode ervice atalog ode ontrol atalog ode pace Options atalog ode 0 J204 2 25 4 50 5 0 5 20 0 50 0 5 25 0 50 0 50 5 25 40 50 0 50 25 50 75 0 50 0 0 0 400 use clip ratings shown are based on lass H fuses. J204 J204 J204H J204J J204L J204M J204P J204R 4 (55.6) High 4 (55.6) High 28 (7.2) High 42 (66.8) High 56 (422.4) High RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page ffective: ecember 2 Motor ontrol enter Type -00-00 Unit Options Table. Option Groups Groups escription Page Number G M O P R V T U dvantage Options ircuit reaker Options ontrol Power ource Options Ground ault Protection Options Metering Options Overload Options Pilot evice Options Relay and Timer (ontrol,, urrent) Options tarter ontact Options Vacuum tarter Options Terminal lock Options Unit Wiring Options elect your option suffix and attach it to the end of the catalog number. Table. Option uffix uffix escription pace Required dvantage Options 4 5 6 7 9 20 2 22 2 24 25 26 27 28 reaker Options 4 5 6 7 ubstitute dvantage tarter ize ubstitute dvantage tarter ize 2 ubstitute dvantage tarter ize ubstitute dvantage tarter ize 4 ubstitute dvantage tarter ize 5 dvantage Hand/Off/uto M for VNR or RVNR tarters dvantage top/tart for VNR or RVNR tarters dvantage Hand/Off/uto-tart/top M for VNR or RVNR tarters dvantage ast/low/top 2-peed tarters dvantage orward/reverse/top for Reversing tarters dvantage ast/low/off/uto for 2-peed tarters dvantage orward/reverse/off/uto for Reversing tarters M Metering Module WLL orm ell larm ontact Reset with Overload larm and Trip Indication V PL ircuit ompatible Load Resistor WPONI PowerNet ommunications Module dvantage tatus Only M WPONIN evicenet ommunications Module hunt Trip V Wired to Terminal locks for Remote Tripping uxiliary witch orm (NO/N) Wired to Terminal locks orm ell larm ontact (NO/N) Wired to Terminal locks Undervoltage Release IQ nergy entinel rame IQ nergy entinel J rame IQ nergy entinel K rame IQ entral nergy isplay Thermal Magnetic ircuit reaker Instead of HMP ontrol Power ource Options 4 5 6 7 ontrol use Wired for eparate ource in Lieu of ontrol Power Transformer ontrol use with isconnect for eparate ource in Lieu of ontrol Power Transformer ontrol Power Transformer 0 V for ize and 2 tarters (used) ontrol Power Transformer 50 V for ize and 4 tarters (used) ontrol Power Transformer 0 V with Interposing Relay for ize 5 tarters, used xtra 50 V for ontrol Power Transformer xtra 0 V for ontrol Power Transformer ervice ontrol, used in Lieu of ontrol Power Transformer ull apacity ontrol Power Transformer for ize 5 tarters, used G Ground ault Protection Options G G G lass Ground ault Protection GRT ize 4 lass Ground Protection GRT ize 5 6 Ground ault Test Panel Minimum unit size required (refer to Replacement Unit pages). onsult factory for spacing. Not available in 9 inches (228.6 mm). or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page -00 Unit Options Table. Option uffix (ontinued) uffix escription pace Required M Metering Options M M M M M4 O Overload Options O O O6 O7 O O9 O20 Mini Voltmeter Mini mmeter with urrent Transformer Mini lapsed Time Meter urrent Transformer for Remote Metering urrent Transducer 4-20 m Output IQ 500 olid-tate Overload Relay IQ 500 Load Protection Module ell larm ontact (NO) Wired i-metallic Overload ubstitution djustable Overload ubstitution Overload Relay Heater/Heater Pack P7 olid-tate Overload Relay P Pilot evice Options P P P P P4 P5 P6 P7 P P9 P20 P0 P P2 P P4 P5 P6 P7 P8 P9 P40 P4 P50 P5 P52 P5 P54 P55 P56 P57 P58 P59 P P6 P62 P6 Red RUN Light Green TOPP Light mber OVRLO TRIPP Light Green RUN Light Red TOPP Light Red RUN Push-to-Test Light Green TOPP Push-to-Test Light mber OVRLO TRIPP Push-to-Test Light Green RUN Push-to-Test Light Red TOPP Push-to-Test Light pecial unction Light TRT Pushbutton TOP Pushbutton TRT/TOP Pushbutton ON Pushbutton O Pushbutton ON/O Pushbutton ORWR/RVR/TOP Pushbutton T/LOW/TOP Pushbutton T/O/LOW Pushbutton HIGH/LOW/TOP Pushbutton HIGH/LOW/O Pushbutton pecial unction Pushbutton ON-O elector witch HIGH-LOW elector witch O-UTO elector witch TRT-TOP elector witch LOW-T elector witch ORWR-RVR elector witch pecial unction 2-Position elector witch HN-O-UTO elector witch LOL-O-RMOT elector witch T-O-LOW elector witch HIGH-O-LOW elector witch pecial unction -Position elector witch HIGH-LOW-O-UTO elector witch pecial unction 4-Position elector witch Minimum unit size required (refer to Replacement Unit pages). ustomer to supply range of meter required. vailable only with 20, dvantage, eries 20/5 tar, reedom Unitrol, Unitrol and Type W. onsult factory for specific size limitations. RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page ffective: ecember 2 Motor ontrol enter Type -00-00 Unit Options Option uffix (ontinued) uffix escription pace Required R Relay and Timer Options R R R R R4 R5 R6 R7 R R9 R20 R2 R22 R2 R24 uxiliary ontrol Relay 2-Pole (NO/N) onvertible ontacts Wired in Parallel with tarter oil uxiliary ontrol Relay 4-Pole (2NO/2N) onvertible ontacts Wired in Parallel with tarter oil uxiliary ontrol Relay 2-Pole Overload larm (NO/N) onvertible ontacts Mechanical Latching Relay (pecify onnection) Ice ube Relay 00 Volts -Pole lade Type (pecify onnection) Phase Relay urrent ensing Relay with ontacts Wired to Terminal locks eceleration Timing Relay (Pneumatic O elay) ompelling Timing Relay (Pneumatic ON elay) Time lock 24 Hour Time lock 7 ay olid-tate Timer Type TR (pecify onnection) N65 evicenet Interface Module 5 2-Pole ontrol Relay 5 4-Pole ontrol Relay tarter ontact Options (Maximum of 8 ontacts) To order extra starter contacts, you must specify the number of NO/N contacts, given a maximum of eight (8). To define the unit option required, create a suffix based on the following example: Quantity of Normally Open ontacts 2 Quantity of Normally losed ontacts V Vacuum tarter Options V4 V5 V6 Vacuum tarter ize 4 ubstitution VNR Vacuum tarter ize 5 ubstitution VNR onstant Horsepower Instead of onstant/variable Torque T Terminal lock Options T T T T U Unit Wiring Options U U U U U4 U5 U6 U7 U U9 U20 Pull-apart Type Terminal locks (tandard on all Vintages xcept Type W and -00) Utility crew Type Terminal locks (dd 6 Inches (52.4 mm) for very Points) ront-mounted Pull-apart Terminal lock for 20, dvantage, eries 20/5 tar T-Lead Power Terminal locks for ize tarter urge uppressor on oil Type I ontrol Wire Type I Power Wire Type 4 Gauge ontrol Wire (tandard for all Vintages xcept 20, eries 20/5 tar, Type W and -00) Wiremarkers leeve Type on all ontrol Wire Locking ork Terminals on all ontrol Wiring Ring Wire Terminals on Power Wiring Wiring iagram Inside tarter Unit oor Pre-insulated Ring Terminals on all ontrol Wiring Pre-insulated Ring Terminals on all ontrol Wiring, except for reedom tarter Terminals Wiremarkers for Power Wiring Minimum unit size required (refer to Replacement Unit pages). onsult factory for spacing. or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page -00 tructure and Unit Parts lank Unit oor -00 Line-up lank Unit oor Table. lank Unit oor imensions in Height Width tyle Number 4-2/ (.6) 9-/ (27.0) 4 (55.6) 20 (508.0) 20 (508.0) 20 (508.0) 77H5 626490G0 62649G0-00 tarter Unit -00 Line-up Handle Mechanism or -00 handle mechanism replacement, see October 2, Y atalog, Page 2-8. -00 tarter Unit Unit Guide Rail with Mounting Hardware Unit Guide Rail with Mounting Hardware igure. Unit Guide Rail with Mounting Hardware escription tyle Number Unit Guide Rail with Mounting Hardware 47995G02 RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page 4 ffective: ecember 2 Motor ontrol enter Type -00 How to reate a atalog Number fter selecting the circuit device required, create a ual Mounted feeder unit catalog number based on the following: Note: atalog number varies in length based on single or dual mounted unit. Table 4. atalog Numbering ystem xample J 2 L N Type M Z = 20 K = dvantage = eries 20/5 tar = reedom Unitrol R = Unitrol T = Type W N = 9800 Unitrol J = -00 evice Type = H J = HJ K = HK L = HL Z = witch Type of Unit = ingle 2 = ual Trip or lip Rating = 5 = 20 = 25 = 0 = 40 = 50 G = H = 70 J = 80 K = 90 L = 0 M = 5 N = 50 P = 75 Q = R = 225 = 250 T = 00 W = 50 = 400 Y = 500 Z = 0 Trip or lip Rating for ual Mounted Only Use same table options if applicable. Unit ize 06 = 6-inch (52.4 mm) = -inch (04.8 mm) 4 = 4-inch (55.6 mm) = -inch (457.2 mm) or -2/ inch (474.2 mm) 24 = 24-inch (9.6 mm) 28 = 28-inch (7.2 mm) 0 = 0-inch (762.0 mm) 6 = 6-inch (94.4 mm) 7 = 7-/ inch (948.2 mm) 48 = 48-inch (9.2 mm) 72 = 72-inch (28.8 mm) NM is the registered trademark and service mark of the National lectrical Manufacturers ssociation. UL is a registered trademark of Underwriters Laboratories Inc. or more information visit: www.cutler-hammer.eaton.com RP0404008
Motor ontrol enter Type -00 ffective: ecember 2 Page 5 Replacement eeder Units Product escription ach eeder Unit consists of a singlemounted -pole molded case circuit breaker or fusible switch (dual mounted are also available). ach unit includes a new wrapper, stab assembly, door, handle mechanism and customer specific disconnect device. They are shipped assembled and ready to install into the existing motor control center. The following are simple steps to select and order a new feeder unit: tep elect the circuit device required from Table 5 below. tep 2 Verify the amount of space available. tep reate a catalog number using Table 4 on Page 4. Unit options and modifications for replacement feeder units: or factory installed molded case circuit breaker modifications or additional unit options, contact the factory for prices and availability. Table 5. lectrical haracteristics and pace Requirements of Molded ase ircuit reakers and usible witch Replacement eeder Units evice Type Maximum mperes Interrupting Rating (ki) Trip reedom 20 reedom Rating eries 20/5 tar Unitrol or lip dvantage Type W 9800-00 V V 0V ingle ual ingle ual ingle ual ingle ual ingle ual ingle ual H 50 0 65 25 5 20 25 0 40 50 70 80 6 (52.4) 90 0 5 50 HJ 250 0 65 25 75 225 250 HK 400 0 65 5 00 50 400 24 HL 0 0 65 5 500 0 24 usible witch 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 (94.4) 400 0 0 0 400 6 (94.4) 0 0 0 0 0 48 (9.2) 6 (52.4) 24 24 24 0 (762.0) 72 (28.8) 72 (28.8) 24 24 0 (762.0) 48 (9.2) 24 24 42 (66.8) 9 (228.6) 4 (55.6) 4 (55.6) 9 (228.6) 28 (7.2) 4 (55.6) 4 (55.6) 28 (7.2) 42 (66.8) ombined ampacity no greater than 50 for -inch (04.8 mm) height. or greater than 50, -inch (457.2 mm) required. 0 maximum. vailable in -inch (457.2 mm) height. able in/cable out, no stab assembly. 4 (55.6) 4 (55.6) 4 (55.6) 4 (55.6) 4 (55.6) 4 (55.6) 4 (55.6) 28 (7.2) 42 (66.8) 4 (55.6) 4 (55.6) 4 (55.6) 4 (55.6) -2/ (474.2) RP0404008 or more information visit: www.cutler-hammer.eaton.com
Page 6 ffective: ecember 2 Motor ontrol enter Type -00 aton orporation utler-hammer business unit 00 herrington Parkway Moon Township, P 58-4 U tel: -800-525-0 www.cutler-hammer.eaton.com 2 aton orporation ll Rights Reserved Printed in U Publication No. RP0404008 ecember 2