BigDog Mowers Diablo Parts Manual 00 South Ridge Road Hesston, Kansas 6706
WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 00 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.
Table of Contents General Information Service Literature.......................................... - Options Available From Your Dealer............................ - Using This Manual......................................... - Hardware Description Codes & Abbreviations.................... - Standard Torques.......................................... - Section Frame................................................... - Lights.................................................... - Engine Guard............................................. -6 Section Hydraulic System.......................................... - Pump Drive Installation...................................... - Hydraulic Pump Service Parts................................ -6 Motor Assembly........................................... -7 Steering.................................................. -8 Steering Cover........................................... -0 Steering Box Assembly..................................... -6 Brake................................................... -8 Section Wheel & Tires............................................. - Front Wheel Breakdown..................................... - Drive Wheel Breakdown..................................... -6 Section Engine, Kawasaki FX69V & FX70V.......................... - Engine, Kawasaki FX80V................................... - Engine Service Parts........................................ -6 Fuel System Tanks & Fuel Lines............................. -8 Section 6 Battery................................................... 6- Instrument Panel........................................... 6- Section 7 " Service Deck........................................... 7- " Deck Pulleys & Spindles.................................. 7- " Deck................................................. 7-6 60" Service Deck........................................... 7-8 60" Deck Pulleys & Spindles................................. 7-0 60" Deck................................................ 7-60" Service Deck HV..................................... 7-60" Deck Pulleys & Spindles HV............................ 7-6 60" Deck HV............................................ 7-8 7" Service Deck.......................................... 7-0 7" Deck Pulleys & Spindles................................. 7-99_08 c-
7" Deck................................................ 7- Deck Lift................................................ 7-6 Deck Mounting Hardware................................... 7-8 Section 8 Seat.................................................... 8- Seat Service Parts......................................... 8- ROPS................................................... 8-6 c- 99_08
General Information This manual covers BigDog Diablo models 99, 900, 98, 96, 9 & 9. Service Literature PART NO. DESCRIPTION 600 OPERATOR S MANUAL 07 WARRANTY STATEMENT 0 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION MULCH KIT " DECK MULCH KIT 60" DECK MULCH KIT 60" HV DECK 06 MULCH KIT 7" DECK 96 STEERING EXTENSION KIT FLEX FORKS 68 STRIPE KIT 0 LIGHT KIT 7897 SEMI-PNEUMATIC TIRE X 6. X 6 90 REAR ANTI-SCALP (SINGLE) 60097 SUSPENSION SEAT KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99_08 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.0 8.. M.. 7 M..7 0 0 M. 6..8 8 6 M6 7.7 0..00 7 99 M8 8..6 0 M0 7 0.6 00 M 6 87.70 60 0 M 80 08..87 0 6 M6 60.00 6 80 M0 0 M 70-99_08
Section Frame................................................ - Lights................................................. - Engine Guard........................................... -6 99_08 -
Frame 6 9 7 8 8-99_08
Frame INDEX NO. PART NO. QTY. DESCRIPTION 68 " FRAME (WITH DECALS & RIVET NUTS) 68 60" FRAME (WITH DECALS & RIVET NUTS) 68 60" FRAME, MODIFIED (WITH DECALS & RIVET NUTS) 68 7" FRAME (WITH DECALS & RIVET NUTS) 78880 BUMPER 787 DECK HEIGHT INDICATOR DECAL 0879 SERIAL NUMBER / SPEC DECAL 8089 6 /8-6 THREAD RIVET NUT 6 6099 SAFE OPERATION DECAL 7 600 HOT DECAL 8 09 GREASE FITTING STRAIGHT 9 6007 BIGDOG DECAL NOTES:. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance decal.. Patent numbers decal. 99_08 -
Lights BOTTOM BB BOTTOM OF THE MOWER - 99_08
Lights INDEX NO. PART NO. QTY. DESCRIPTION 6000 LIGHT 60 CS #8- X.00 PH TRX THREAD FORMING 607 WIRE HARNESS 000 9 WIRE TIE NOTES: 99_08 -
Engine Guard MUFFLER SHIELD 6 7 9 7 8 0 7-6 99_08
Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 987 ENGINE GUARD SCREEN 068 0 NT.-8 HX FLK ZNYC 909 BUMPER 06 0 CB.-8 X.7 FUL ZN 6007 BIGDOG DECAL 6 7867 NT.00- NL G 7 76796 0 FW. X.06 X.090 SAE 8 0997 PLASTIC WHEEL 9 0689 CS.00- X.0 HX G 0 709 6 CS.00- X. HS G 90 HITCH NOTES: 99_08-7
-8 99_08
Section Hydraulic System........................................ - Pump Drive Installation................................... - Hydraulic Pump Service Parts.............................. -6 Motor Assembly......................................... -7 Steering............................................... -8 Steering Cover......................................... -0 Steering Box Assembly.................................. -6 Brake................................................ -8 99_08 -
- 99_08 Hydraulic System 7 6 8 0 8 7 6 9 8 7 9 6 6 0 6 7 9 9 9 8 0 6 0 7 8 9 0 9 7
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 9860 RESERVOIR 076 BREATHER CAP 077 STRAINER 097 CS.0-0 X.0 HX G 768 FW.8 X.6 X.0/.080H 6 769 FTG T, -6 O-RING/-6J 7 788 HYDRAULIC HOSE 8 768 FILTER HEAD 9 7696 FTG 90, -6 O-RING 0 789 HYDRAULIC HOSE 7868 FTG, -8 MORB HEX PLUG 768 FILTER ELEMENT 787 SUCTION HOSE 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 6 60 LS HYDRO PUMP CC W/FAN 7 779 FTG, -6MORB/-6MJIC STR 8 706 CS.0-0 X.00 HX G Z 9 768 FW. X.687 X.0/.080H 0 07 NT.-8 HX G ZNYC 768 FW.8 X.6 X.0/.080H 789 BALL STUD 677 PUMP ARM 068 NT.0-0 HXZY NL 60 CASE DRAIN ASSEMBLY 6 7696 FTG 90, -6 O-RING 7 78 FTG, STR-8 MORB/-8MS 8 788 HYDRO TUBE,-LLOOP/R 9 7876 HYDRO TUBE,-LLOOP/R 0 60 RS HYDRO PUMP CC W/FAN 78 FTG, 90-8MORB/-8MORFS 6009 TUBE, LP-TM RT LOOP 7800 TUBE, -RLOOP/R 0707 NT.7- HX G ZNYC 707 8 FW. X.8 X.060 ZNYC 6 608 MOTOR 7 786 FTG, 90-0 MORB/-8 MORFS 8 07 8 NT.00- UNT LK G8 ZN 9 76796 8 FW. X.06 X.090 SAE 0 606 8 CS.00- X.0 SQ G 7086 CS.7- X.7 HX G NOTES: 99_08 -
Pump Drive Installation 6 8 9 7 0 8 6 7 9 0 9 8-99_08
Pump Drive Installation INDEX NO. PART NO. QTY. DESCRIPTION 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 76870 PULLEY 0896 SS.-8 X.7 SQ-HD 7687 KEY MM X 0MM 6 786 CLUTCH ANCHOR 7 066 CS.-8 X.00 HX G 8 779876 SINGLE ENGINE PULLEY 9 076 KEY / SQ X.0 LG 0 7976 FW.6 X.7 X. ZY 60K CLUTCH KIT 60680 FW. X. X.9 HRD 7869 CS.7-0 X.0 HX G P8 79 CLUTCH HARNESS PIGTAIL 0007 CS.6- X.7 HX G 6 088 FW.6 X.00 X. ZNYC 7 600 " FLAT IDLER PULLEY 8 096 FW.760 X.6 X.08 ZNYC 9 770867 BUSHING 0 86 PUMP IDLER ARM 6008 SB.70 X.00 SH.6-6006 IDLER SPRING 6097 BELT, A SEC 9.90" EL 000 WIRE TIE NOTES:. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque to ft-lbs.. Torque to 00 ft-lbs. 99_08 -
Hydraulic Pump Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 60877 PUMP FAN SHROUD 60878 PUMP FAN KIT 60879 PUMP SHROUD BRACKET 78078 PUMP SEAL KIT (NOT SHOWN) NOTES: -6 99_08
Motor Assembly INDEX NO. PART NO. QTY. DESCRIPTION 608 MOTOR 066 CASTLE NUT 067 WOODRUFF KEY 78806 PUMP SEAL KIT (NOT SHOWN) NOTES: 99_08-7
Steering 8 7 6 6 9 8 PUMP SUB-ASSEMBLY 0 FRONT OF MOWER -8 99_08
Steering INDEX NO. PART NO. QTY. DESCRIPTION 0989 HANDLE (WITH GRIP) 7860 STEERING BAR GRIP 06 6 CS.7-6 X.00 HX G 7679 6 FW.06 X.8 X.060 SAE 08 CS.7-6 X.7 HX G N/A STEERING COVER ASSEMBLY 6 00 6 NT.7-6 HX G ZNY 7 60087 SWITCH 8 06 NT.- HX NL ZN 9 788 BRAKE ROD ASSEMBLY 0 600 STEERING DAMPER 789 BALL STUD 768 8 FW. X.687 X.0/.080H 09876 LW. INT-EXT TOOTH 068 NT.-8 HX FLK ZNYC NOTES: 99_08-9
Steering Cover -0 99_08
Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION N/A LS STEERING BOX ASSEMBLY N/A RS STEERING BOX ASSEMBLY 768 FW. X.687 X.0/.080H 06 NT.- HX NL ZN 7886 PUMP ROD ADJUSTER NOTES: 99_08 -
Steering Cover 6 7 8 0 9 8 0-99_08
Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION 6 7 STEERING COVER (WITH DECALS) 7 78 BUSHING 8 789 LOCK COLLAR 0.77 ID 9 088 STEER PIVOT TUBE 0 60078 FW.70 X.0 X.6 ZN NOTES: 99_08 -
Steering Cover - 99_08
Steering Cover INDEX NO. PART NO. QTY. DESCRIPTION 0808 GM.0 X.00 X.7 X. 099 NT.00- HX JAM ZNYC 600 SS /- X.0 SH ZNYC 609 DIABLO LOGO DECAL 799." WEAR TAPE NOTES: 99_08 -
Steering Box Assembly 7 6 9 7 8 6-6 99_08
Steering Box Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7 STEERING ARM 086660 NT.7-6 HXZY NL 7679 6 FW.06 X.8 X.060 SAE 7078 CS.7-6 X.7 HX G N/A STEERING BOX 6 78 BUSHING 7 886 STEERLEVER BUSHING 8 076 GM.70 X.88 X.00 X. 9 79778 SS.00- X.00 SH ZY NOTES: 99_08-7
Brake STEERING SUB-ASSEMBLY 6 7 8 0 7 9 9 LEFT SIDE BRAKE ASSEMBLY SHOWN RIGHT SIDE SIMILAR 6-8 99_08
Brake INDEX NO. PART NO. QTY. DESCRIPTION 78979 CS 0.7-6 X.7 HX G 7679 FW.06 X.8 X.060 SAE 768 FW. X.687 X.0/.080H 06 NT.- HX NL ZN 769 BUSHING 6 00 LS BRAKE PIVOT ARM 06 RS BRAKE PIVOT ARM (NOT SHOWN) 7 006 CS.7-6 X.7 HX G 8 086660 NT.7-6 HX ZY NL 9 00 NT.7-6 HX G ZNY 0 097 BRAKE LINK TURNBUCKLE 07 NT.-8 HX G ZNYC 0766 BRAKE ARM EXTENSION 060 CS.-8 X.87 HX G ZN 608 BRAKE ASSEMBLY 606 8 CS.-8 X.7 HS G8 FLANGE HEAD 6 608 HUB ASSEMBLY (WITH STUDS) NOTES:. Part of the wheel motor.. Torque to 80 0 ft-lbs.. Torque to 7 ft-lbs.. Do not torque the nut; the brake pivot arm must pivot freely. 99_08-9
-0 99_08
Section Wheel & Tires.......................................... - Front Wheel Breakdown.................................. - Drive Wheel Breakdown.................................. -6 99_08 -
Wheel & Tires 6 7 6 8 FRONT WHEEL ASSEMBLY - 99_08
Wheel & Tires INDEX NO. PART NO. QTY. DESCRIPTION 60066 TIRE/WHEEL ASSEMBLY X 9.0- (" MOWERS) 608 TIRE/WHEEL ASSEMBLY X (60" MOWERS) 7808 TIRE/WHEEL ASSEMBLY X X (7" MOWERS) 06077 0 WHEEL NUT 709 CS.00- X. HX G ZN 67 FW.0 X. X.87 SPL 7976 FW. X.7 X. ZNY 6 78 BEARING 7 870 SPACER.07 X. X.79 8 076 FW.00 X.0 X. ZN. Torque to 6 7 ft-lbs. NOTES: 99_08 -
Front Wheel Breakdown 7 6 8 0 7 9-99_08
Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 060 NT.70-0 HX ZY NL 096 FW.760 X.6 X.08 ZNYC 07 CS.70-0 X 9.0 HX ZY 6006 TIRE/WHEEL ASSEMBLY X 6.0 6 608 TIRE X 6.0 7 09677 WHEEL BEARING 8 6076 WHEEL 6 X. (BLACK) 9 09 VALVE STEM 0 7877 BEARING SPACER NOTES: 99_08 -
Drive Wheel Breakdown 60066 TIRE/WHEEL ASSEMBLY (" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 788 TIRE X 9.- 60067 WHEEL X 7.00 09 VALVE STEM 608 TIRE/WHEEL ASSEMBLY (60" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 78 TIRE X - 7960 WHEEL X 8.0 09 VALVE STEM 7808 TIRE/WHEEL ASSEMBLY (7" MOWER) INDEX NO. PART NO. QTY. DESCRIPTION 78 TIRE X - 78066 WHEEL X 8.0 09 VALVE STEM NOTES: -6 99_08
Section Engine, Kawasaki FX69V & FX70V........................ - Engine, Kawasaki FX80V................................ - Engine Service Parts..................................... -6 Fuel System Tanks & Fuel Lines.......................... -8 99_08 -
Engine, Kawasaki FX69V & FX70V FUEL VALVE VAPOR TEE SEAT SUPPORT 0 YEL/ BLK A B 7 8 9 BLK RED/ BLK 6 PUR BLK PUR 0A FUSE 0 6 8 8 9 7 8 8-99_08
Engine, Kawasaki FX69V & FX70V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX69V & FX70V ENGINE 60 CLAMP, /6" 606 6" /6" VAPOR LINE 000 HOSE CLAMP 088 7" /" FUEL LINE 6 776 POSITIVE BATTERY CABLE 7 09876 LW. INT-EXT TOOTH 8 768 7 FW. X.687 X.0/.080H 9 78660 NEGATIVE BATTERY CABLE 0 706 CS M8 X. X 6 G0.9 HX 60 MUFFLER 7679 FW.06 X.8 X.060 SAE 6080 CS.7-6 X. HX G P8 080 CS.-8 X.70 HX G 77 MUFFLER GUARD 6 7966 OIL DRAIN VALVE /8-8 7 606 M0 X. - /8" NPT ADAPT 8 07 NT.-8 HX G ZNYC 9 090 OIL DEFLECTOR PLATE 0 000 WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A B 6" TEE TO ENGINE (VAPOR) 7" VALVE TO FILTER (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_08 -
- 99_08 Engine, Kawasaki FX80V 8 7 9 0 8 YEL/ BLK 0A FUSE 7 7 6 6 BLK 9 0 6 BLK RED/ BLK PUR PUR VAPOR TEE FUEL VALVE
Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX80V ENGINE 600 MUFFLER 09876 LW. INT-EXT TOOTH 78660 NEGATIVE BATTERY CABLE 768 0 FW. X.687 X.0/.080H 6 706 CS M8 X. X 6 HX G0.9 7 776 POSITIVE BATTERY CABLE 8 07 NT.-8 HX G ZNYC 9 090 OIL DEFLECTOR PLATE 0 77 MUFFLER GUARD 7679 FW.06 X.8 X.060 SAE 080 CS.-8 X.7 HX G 6080 CS.7-6 X. HX G P8 066 CS.-8 X.00 HX G 60 CLAMP, /6" 6 000 HOSE CLAMP 7 068 NT.-8 HX FLK ZNYC 8 78 BRACE 9 070 LOOP CLAMP 0 088 " /" FUEL LINE 000 WIRE TIE 606 " /6" VAPOR LINE 606 M0 X. - /8" NPT ADAPT 7966 /8-8 OIL DRAIN VALVE 00098 LOOP CLAMP 6 78 CAPLUG # (NOT SHOWN) NOTES: A B FUEL & VAPOR LINE LENGTHS " TEE TO ENGINE (VAPOR) " VALVE TO ENGINE (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs.replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99_08 -
Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 786 MAIN AIR FILTER 7879 SAFETY AIR FILTER 06878 IN-LINE FUEL FILTER 768 VACUATOR VALVE 608 OIL FILTER (FX69V & FX70V) 608 OIL FILTER (FX80V) -6 99_08
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Fuel System Tanks & Fuel Lines FRONT OF MOWER A 9 7 0 6 7 8 6 7 SEAT SUPPORT 9 B 6 C 9 FRONT OF MOWER D E 6 6-8 99_08
Fuel System Tanks & Fuel Lines INDEX NO. PART NO. QTY. DESCRIPTION 6009 RS FUEL TANK 60096 LS FUEL TANK 6096 RATCHETING GAS CAP,." 799 8 FW.06 X.00 X. HRD Z 08 8 CS.7-6 X.7 HX G 6 066 CS.-8 X.00 HX G 7 768 FW. X.687 X.0/.080H 8 07887 CB.-8 X.00 FULL ZN 9 000 HOSE CLAMP 0 709 FUEL VALVE -WAY 070 LOOP CLAMP 068 NT.-8 HX FLK ZNYC 608 PLASTIC TEE, /6" 600 VACUUM BREAKER 088 6" /" FUEL LINE 6 606 68" /6" VAPOR LINE 7 000 WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A B C D E 8" LEFT TANK TO VALVE (FUEL) " LEFT TANK TO TEE (VAPOR) " RIGHT TANK TO VALVE (FUEL) 9" TEE TO VACUUM BREAKER (VAPOR) " RIGHT TANK TO VACUUM BREAKER (VAPOR). Torque to 0 ft-lbs. 99_08-9
Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6087 VENT FITTING 6000 GROMMET 607 SUCTION HOSE ASSEMBLY.0" 606 VACUUM BREAKER FILTER NOTES: -0 99_08
Section 6 Battery................................................ 6- Instrument Panel........................................ 6-99_08 6-
Battery 0 6 6 NEGATIVE BATTERY CABLE 7 POSITIVE BATTERY CABLE 6 8 9 6-99_08
Battery INDEX NO. PART NO. QTY. DESCRIPTION 08776 NT.-8 HX NL G 768 FW. X.687 X.0/.080H 87 BATTERY CLAMP STRAP 099 CS.0-0 X.7 HX G 097 NT.0-0 HX G ZNYC 6 09868 LW.0 INT-EXT TOOTH Z 7 778 RED BATTERY CABLE BOOT 8 07 NT.-8 HX G ZNYC 9 77980 CB.-8 X.00 FUL ZN 0 000 WIRE TIE NOTES: 99_08 6-
Instrument Panel 6 7 8 0A FUSE 9 0 6 7 6 0A FUSE 8 7 9 YEL/ ORG BLK BLK ORG AUXILIARY CONNECTION 6-99_08
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 78667 CHOKE CABLE 78808 KEY ASSEMBLY 0898 IGNITION SWITCH 60 KNOB 77676 PTO SWITCH 6 60098 CB 0- X.00 ZYNC 7 098 NT #0- HX NL ZN 8 607 RELAY CONTROL MODULE 9 77 RED INDICATOR LIGHT 0 76966 HOUR METER 086 INSTRUMENT PANEL (WITH DECAL) 0698 CS 0- X.7 HX FLK ZN 607 THROTTLE CABLE 709 FW.9 X.00 X.08 ZNYC 097 CS.0-0 X.00 HX G 6 768 FW.8 X.6 X.0/.080 HD ZN/YL 7 6006 INSTRUMENT PANEL DECAL 8 0000 WIRE TIE 9 6080 WIRE HARNESS 0 000 WIRE TIE (NOT SHOWN) 0 CLUTCH CONNECTOR REPAIR KIT 600 SOLENOID JUMPER. Part of the lighting wire harness. NOTES: 99_08 6-
6-6 99_08
Section 7 " Service Deck........................................ 7- " Deck Pulleys & Spindles............................... 7- " Deck.............................................. 7-6 60" Service Deck........................................ 7-8 60" Deck Pulleys & Spindles.............................. 7-0 60" Deck............................................. 7-60" Service Deck HV................................... 7-60" Deck Pulleys & Spindles HV.......................... 7-6 60" Deck HV......................................... 7-8 7" Service Deck....................................... 7-0 7" Deck Pulleys & Spindles.............................. 7-7" Deck............................................. 7- Deck Lift.............................................. 7-6 Deck Mounting Hardware................................ 7-8 99_08 7-
" Service Deck 6 7-99_08
" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 08 " DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL 78 " DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-
" Deck Pulleys & Spindles 8 7 6 9 0 0 9 6 6 9 7 8 6 9 7 8 0 9 7-99_08
" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 7886 IDLER PULLEY NHI.00" 088 6 FW.6 X.00 X. ZNYC 6 088 DECK IDLER SLIDE 7 780 IDLER SPRING 8 98 CHAIN, LINKS 9 79790 6 CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT 60 6 CB.7-6 X. G ZN 7679 6 FW.06 X.8 X.060 SAE 00 6 NT.7-6 HX GRD ZNY 6 709 CS.00- X. HX G ZN 7 786 CW. X. X.0 BLK 8 798967 PULLEY, B-SEC. EOD 9 76796 FW. X.06 X.090 SAE 0 609 CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.0- X 7.00 STD ZN 60 SPACER.7 6 60 PLASTIC WHEEL 7 768 6 FW. X.687 X.0/.080H 8 08776 6 NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00 LG 788 IDLER PULLEY NHI 6.00". Torque to 67 7 ft-lbs. NOTES: 99_08 7-
" Deck 6 7 8 9 0 7-6 99_08
" Deck INDEX NO. PART NO. QTY. DESCRIPTION 78988 BELT, B " EL 8 RS PULLEY COVER 8 LS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING 7 609 DISCHARGE CHUTE 8 086660 NT.7-6 HX ZY NL 9 7877 BLADE, 7.86"-H-F-CW 787 BLADE, 7.86" -L-F-CW 786 BLADE, 7.86"-GAT-F-CW 7998 BLADE, 7.86"-MUL-F-CW 796 BLADE, F7.86"-H-F-CW 0 787 CW.6. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-7
60" Service Deck 6 7-8 99_08
60" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 09 60" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL 78677 60" DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-9
60" Deck Pulleys & Spindles 8 7 6 9 0 0 6 9 9 6 7 8 6 9 7 8 0 9 7-0 99_08
60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 788 PULLEY IDLER NHI 6.00" 088 6 FW.6 X.00 X. ZNYC 6 088 DECK IDLER SLIDE 7 780 IDLER SPRING 8 79 SIDE MOUNT CHAIN 9 79790 6 CS.-8 X.0FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT 00 6 NT.7-6 HX GRD ZNY 7679 6 FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN 6 709 CS.00- X. HX G Z 7 786 CW. X. X.0 BLK 8 7708 DECK DRIVE PULLEY 9 76796 FW. X.06 X.090 SAE 0 609 CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.00- X 7.00 STD ZN 60 SPACER.7 6 60 PLASTIC WHEEL 7 768 6 FW. X.687 X.0/.080H 8 08776 6 NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00 LG. Torque to 67 7 ft-lbs. NOTES: 99_08 7-
60" Deck 6 7 8 9 0 7-99_08
60" Deck INDEX NO. PART NO. QTY. DESCRIPTION 789 BELT, B 6.6" EL 8 LS PULLEY COVER 8 RS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING 7 6089 DISCHARGE CHUTE 8 086660 NT.7-6 HX ZY NL 9 609 BLADE, 0.9".09" HS 7980 BLADE, 0.9"-MUL-F-CW 7989 BLADE, 0.9"-GAT-F-CW 79 BLADE, F0.9"-H-F-CW 0 787 CW.6. X.87 PNT 7887 CS.6- X. HX G ZY NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-
60" Service Deck HV 6 7-99_08
60" Service Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 0 60" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL 78677 60" DECK DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-
60" Deck Pulleys & Spindles HV 8 7 6 9 0 0 6 7 6 9 8 7 7 8 9 6 7 0 7-6 99_08
60" Deck Pulleys & Spindles HV INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 6 FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" 6 088 DECK IDLER SLIDE 7 780 TENSION SPRING 8 79 CHAIN 9 79790 6 CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 09 GREASE FITTING STRAIGHT 980 PUSHER 086660 6 NT.7-6 HXZY NL 7679 6 FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN 6 709 CS.00- X. HX G ZN 7 76796 FW. X.06 X.090 SAE 8 786 CW. X. X.0 BLK 9 7708 DECK DRIVE PULLEY 0 7 KEY / SQ X.00 60 BLADE SPINDLE CW 768 6 FW. X.687 X.0/.080H 08776 6 NT.-8 HXZY NL 7867 NT.00- HX G8 ZY NL 60 PLASTIC WHEEL 6 60 SPACER.7 7 608 CB.00- X 7.0 STD ZN 8 606 PLASTIC WHEEL 9 60 SPACER. 0 609 CB.00- X.0 STD ZN. Torque to 67 7 ft-lbs. NOTES: 99_08 7-7
60" Deck HV 7 6 8 7 9 0 6 6 7-8 99_08
60" Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 8 RS PULLEY COVER 8 LS PULLEY COVER 6089 DISCHARGE CHUTE LG 60 TORSION SPRING 60 CHUTE PIN 6 086660 7 NT.7-6 HXZY NL 7 7900 KNOB /6-8 X /" 8 789 BELT, B 6.6" EL 9 609 BLADE, 0.9".09" HS 7980 BLADE, 0.9"-MUL-F-CW 7989 BLADE, 0.9"-GAT-F-CW 79 BLADE, F0.9"-H-F-CW 0 787 CW.6 X. X.87 PNT 7887 CS.6- X. HX G ZY 7679 6 FW.06 X.8 X.060 SAE 09 6 CB.7-6 X.00 G ZNY LS ADJ INNER WALL RS ADJ INNER WALL NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-9
7" Service Deck 6 7-0 99_08
7" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 7" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL 7868 7" DECK ID DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99_08 7-
7" Deck Pulleys & Spindles 8 7 6 9 0 0 9 9 6 9 6 7 6 7 8 8 0 9 7-99_08
7" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.00" 088 FW.6 X.00 X. ZNYC 6 088 DECK IDLER SLIDE 7 780 TENSION SPRING 8 98 CHAIN 9 79790 6 CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 980 PUSHER 09 GREASE FITTING STRAIGHT 086660 6 NT.7-6 HX ZY NL 7679 6 FW.06 X.8 X.060 SAE 60 6 CB.7-6 X. G ZN 6 709 CS.00- X. HX G Z 7 786 CW. X. X.0 BLK 8 880 DECK DRIVE PULLEY 9 76796 FW. X.06 X.090 SAE 0 609 CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 7867 NT.00- HX G8 ZY NL 608 CB.00- X 7.00 STD ZN 60 SPACER.7 6 60 PLASTIC WHEEL 7 768 6 FW. X.687 X.0/.080H 8 08776 6 NT.-8 HXZY NL 9 60 BLADE SPINDLE CW 0 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99_08 7-
7" Deck 6 7 8 9 0 7-99_08
7" Deck INDEX NO. PART NO. QTY. DESCRIPTION 608 BELT 67 LS PULLEY COVER 66 RS PULLEY COVER 60 CHUTE PIN 7900 KNOB /6-8 X /" 6 60 TORSION SPRING 7 6089 DISCHARGE CHUTE 8 086660 NT.7-6 HX ZY NL 9 7960 BLADE, F.86"-H-F-CW 7998 BLADE,.86"-MUL-F-CW 79867 BLADE,.86"-GAT-F-CW 79689 BLADE, F.86"-L-F-CW 0 787 CW.6 X. X.87 PNT 7887 CS.6- X. HX G ZY NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 99_08 7-
Deck Lift 7 8 7 6 7 6 8 0 7 9 8 8 7 6 7-6 99_08
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 6007 DECK HEIGHT PIN 60898 DECK LIFT INDICATOR 7899 DECK LIFT SPRING 079 7 CS.7- X.7 HX G 6 89 DECK LIFT CHAIN 7 706 6 NT.7- HX FLG ZN 8 789 6 E CLIP.00 X.6 X.0 9 7670 CS.-8 X.0 FLTHR HX 0 07 NT.-8 HX G ZNYC 88 DECK LEVELER YOKE 789 CE.70 X. X.7 HEAD 7078 FW.6 X.0 X.0 ZN 7887 CS.6- X. HX G Z 788 CS.7- X.7 FULTH NOTES: 99_08 7-7
Deck Mounting Hardware 8 6 7 7 7 7-8 99_08
Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION 6 096 FW.760 X.6 X.08 ZN 7 069 CS.70-0-.00 HX G ZN 8 060 NT.70-0 HX NL ZN NOTES: 99_08 7-9
7-0 99_08
Section 8 Seat.................................................. 8- Seat Service Parts....................................... 8- ROPS................................................. 8-6 99_08 8-
8-99_08 Seat 0 0 8 9 7 0 9 8 9 6 7 6 9 9 6 SEAT PAN UNDER SIDE 7 8 9
Seat INDEX NO. PART NO. QTY. DESCRIPTION 000 WIRE TIE 086660 NT.7-6 HX NL G 7679 0 FW.79 X.8 X.06 SAE 08776 NT.-8 HX ZY NL 7888 ARMREST WARNING DECAL 6 7890 TORSION SPRING 7 776 FIBER WASHER 8 0 SEAT PAN STOP 9 06 CS.7-6 X.00 HX G 0 06 SEAT PAN (WITH DECALS) 78 SB.7 X.7 SH.-8 00 SEAT LATCH 799 FW.06 X.00 X. HRD Z 6060 VIBRATION MOUNT 07 SEAT SUPPORT ANGLE (WITH DECALS) 6 600899 PUMP BELT WARNING DECAL 7 0808 GM.0 X.00 X.7 X. 8 60967 ENGINE COMPARTMENT DECAL 9 00 NT.7-6 HX G ZNY 0 60968 HYDRAULIC PRESSURE DECAL 77980 HOT & HYD OIL DECAL 7980 FUEL INDICATOR DECAL 90 FLOOR PAN 7867 RUBBER BUMPER 0860 CS.7-6 X. HX G ZN 6 608 BATTERY WARNINGS DECAL 7 797 FW. X.00 X. HRD Z 8 08776 NT.-8 HX ZY NL 9 608 BIG DOG SEAT NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 99_08 8-
Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION 608 ARMRESTS (PAIR) 607 SEAT COVER BACK 606 SEAT COVER BOTTOM 60 SEAT BELT 606 STANDARD SLIDES (PAIR) 6 608 SEAT SWITCH NOTES: 8-99_08
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ROPS 9 9 7 6 8 8 7 8 7 8-6 99_08
ROPS INDEX NO. PART NO. QTY. DESCRIPTION 607 ROPS KIT (WITH DECALS & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD 068 6 CS.00- X.00 HX G 607 ROPS STOP 6 07 6 NT.00- UNT LK G8 ZN 7 76796 8 FW. X.06 X.090 SAE 8 606 ROPS SAFETY DECAL. Torque to 7 ft-lbs. NOTES: 99_08 8-7
8-8 99_08