API D Pipele Valves Complete Solutions for Engeered Valves Cat.no.:E-PV-007
Table of Contents Introduction 1 Quality Coitment ~5 ~7 ~11 1~15 1~17 0~1 ~5 ~1 ~ 7 ~9 Products Views How to Order Design Feature Trunnion Mounted Ball Valve G.A. Drawg Dimensions Fully Welded Ball Valve G.A. Drawg Dimensions Through Conduit Gate Valve G.A. Drawg Dimensions Full Openg Check Valve G.A. Drawg Dimensions Engeerg Data Complete Solutions for Engeered Valves Beg one of the leadg valve manufacturer the world, Neway specializes the development of novative designs, through tensive R&D programs and engeerg excellence. We engeer and manufacture valve solutions for all dustries. Ma product les clude Gate, Globe, Check, Butterfly and Ball valves. Neway's quality and novative designs are recognized by many global users and EPC's. These products have been stalled throughout the world, handlg a wide variety of applications the Gas, Oil, Refg, Chemical, Mare, Power Generation and Pipele Transmission Industries. Neway Facilities Neway has developed and implemented a group management system based on multi-plant manufacturg. Valves are manufactured specialized production facilities, four Cha, and one each Mexico & Saudi Arabia. Castgs are sourced from Neway-owned specialized foundries. Of the company employs over 0 people. The company operates an tranet consistg of over 00 computers, runng the most advanced R&D software cludg CAD, I-Deas, Pro-E, a number of CNC & mache centers and warehouse bar code management systems. We are one of the few manufacturers performg ERP manufacture management, -house fire safe tests, cryogenic tests, hi-pressure gas tests and fugitive emission test. Quality Assurance Neway's quality assurance is dedicated to the pursuit of zero defect valves to customers. We perform active sigma quality management to contually enhance process control management based on advanced data statistical analysis. Neway holds many dustrial certificates, cludg ISO 9001, CE/PED, TA-uft, API A, API D, ABS, and Fire Safe approvals.
Quality Coitment eway recognizes the importance of valve quality for the safety and Nprotection of personnel health and property. It is our quality coitment to focus, our resources to provide our customers with first class products at a competitive price, that are designed, manufactured, spected, and tested accordance with our customer s specifications and that comply with all ternational standards. With respect to the facts that the current dustrial standards do not always take to consideration the likelihood and consequences of possible deterioration service, related to specific service fluids or TA uft the external environment which they operate. Our customers are requested to keep an open le of counication with our engeerg department to identify and implement standards, that will provide valves with the possibility of deterioration service, so as to ensure safety over the valves expected lifetime. Fire Safe Test 1
Selected views of NEWAY pipele valve
Pneumatic Actuated Ball Valve Motor Actuated Ball Valve Automatic Submerged Arc Weldg Mache with Double Arms Pneumatic Actuated Ball Valve 0" B Ball Valve " 900B Full Welded Ball Valve D Coordatg Measure Instrument
Selected views of NEWAY pipele valve Full Open Check Valve Pressure Test Through Conduit Gate Valve Valve Components Body Machg Valve Assemblg
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Figure Number Example: BS R - G, A5N / NO.7 7A/7B Neway valve figure number are designed to cover essential feature. When orderg, please show figure number to avoid misunderstandg of your requirement. However a detailed description must accompany any special orders. Followg descriptions provide a basic guidele valve specification: Valve Size Valve Type End Connection Symbol type Symbol End GT Through Conduit Gate Valve R Raised face flanged end BS -pcs Side Entry Trunnion Mounted Ball Valve J RTJ flanged end BW Full Weldg Trunnion Mounted Ball Valve B Butt-weldg end SF Full Openg Swg Check Valve ANSI Class Code 1 9 15 Class(B) 150 00 00 900 1500 5 500 Operation and Special Code (Gate & Ball Valve) Symbol Description Symbol Description Null Handwheel / ever EB Extended Bonnet G Gear Operator ES Extended Spdle M Electric Actuator I Indicator P Pneumatic Actuator NC NACE MR0175 Requirement HA Hydraulic Actuator G Seat and Stem Injection Body Material Material WCB CB WC WC9 C5 C1A ASTM Ref. A1 Gr. WCB A5 Gr. CB A17 Gr. WC A17 Gr. WC9 A17 Gr. C5 A17 Gr. C1A Material A5N F F11 F F5 F91 ASTM Ref. A5N A50 Gr. F A1 Gr. F11 A1 Gr. F A1 Gr. F5 A1 Gr. F91 Material ASTM Ref. Material ASTM Ref. CF CFM CF CFM CDMN A51 Gr. CF A51 Gr. CFM A51 Gr. CF A51 Gr. CFM A90 A CDMN F0 F1 F0 F1 F51 A1 Gr. F0 A1 Gr. F1 A1 Gr. F0 A1 Gr. F1 A1 Gr. F51
7A Trim Code (Gate & Ball Valve) Trim code of gate and ball valve consist of 5 numbers. Seat sert O-Rg Code 1 Material Code Material 1 5% Glass Fiber + PTFE Nylon 1 VITON A 5 7 9 PEEK Polyphenylene DEVON 5 KE-F NYON 1 PCTFE MOON 5 7 9 VITON AED VITON B HSN H PTFE COATED VITON VITON GT BUNA-N A PVDF A EAST-0-ION 1 Stem Code Material Code Material Code 5 Material 1 1Cr1 1 1Cr1 1 Ball Seat 1Cr1 5 7 9 A F0 A5/ENP 17-PH CrMo/ENP F1 F0 F1 F/ENP F51 5 7 9 A F0 A5/ENP 17-PH CrMo/ENP F1 F0 F1 F/ENP F51 5 7 9 A F0 A5/ENP 17-PH CrMo/ENP F1 F0 F1 F/ENP F51 7B Trim Code (Check Valve) Each symbol below is one trim code of check valve. Symbol API Trim Number Disc Surface or O-rg Material Seat Surface 1 1 1%Cr 1%Cr 1%Cr-Ni 1%Cr-Ni 5 5 Stellite Stellite 1%Cr Stellite 9 9 MONE MONE 1%Cr-Ni-Mo 1%Cr-Ni-Mo 1 1 1%Cr-Ni-Mo Stellite 1 1 Alloy0 19%Cr-9%Ni Alloy0 19%Cr,9%Ni VITON 1%Cr 15 VITON 1%Cr-Ni-Mo 1 1%Cr 15 HSN 1%Cr-Ni-Mo 7
Design Feature Stem fire safe packg Stem Gland O-rg Body Anti-static sprg Ball Top Flange Gland gasket Anti Blow-out Stem The stem is made separately from the ball; The lover end of the stem is designed with an tegral collar to be blowout-proof. Anti-static Device Antistatic device is a standard feature of NEWAY ball valve. A sprgloaded p assures the electrical contuity, between ball,stem and body, so as to avoid sparks durg turng of the stem to open and close the valve, which could be dangerous case of hazardous area stallation. Groundg plunger Super Fire safe design External leakage prevention eakage from the valve stem area is prevented by double sealg with O-rgs and gland gasket. eakage through the valve body jot is also blocked by double sealg with O-rg and body gasket. After a fire has deteriorated O-rgs, gland gasket, body Top Flange Gland Body Stem Stem firesafe packg Gland gasket gasket and stem firesafe packg are the measure that prevents external fluid leakage. Body gasket Closure Ball O-rg Internal leakage prevention When non-metal materials such as O-rg, seat sert and spacer are decomposed or deteriorated by fire, the edge of the metal seat preloaded by the seat sprg comes to contact with the Ball to shut off the le fluid to mimize ternal leakage through the valve bore. Also the fire safe flexible graphite seat packg will be compressed by the seat sprg to prevent fluid leakage between the valve body and the seat. Before Fire After Fire O-rg Ball Seat sert Metal-metal contact Seat Spacer Seat sprg Seat fire safe packg NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Emergency sealant jection system Injection For ch and larger NEWAY Trunnion mounted ball valves will be Top flange stalled with a sealant jection fittgs on both stem and seats. When the sealg materials (seat sealg or stem o-rg) are Closure damaged or decomposed by fire or other accidental causes, leakage from the seat and stem can be prevented by jection of sealant to these fittgs. Fittg also ternally stalled a second check valve to Gland Body provides backup sealg. Ball Seat Dra plug Vent valve Double block and bleed Each ball seats shut off the le fluid dependently on the upstream and downstream Upstream seat Body Body cavity Body cavity side, allowg double block operation. When the pressure is simultaneously applied to both sides of the ball closed position, the valve bore and the body cavity will be isolated from each other, and the residue with the body cavity shcan be released through the dra plug. Closed ball Downstream seat Cavity Pressure Relief Fig a. P*D1<Fs P=Pc-Pl Fig b. P*D1>Fs P=Pc-Pl Cavity pressure (Pc) Total sprg force (Fs) Cavity pressure (Pc) Total sprg force (Fs) Closed ball D1 Closed ball A1 D1 A A1 e pressure (Pl) A e pressure (Pl) When cavity pressure (Pc) is lower than seat sprg and le pressure (Pl), i.e. P*D1<Fs, then contact between ball and seat rg is assure to provide a tight seal. When cavity pressure is higher than seat sprg and le pressure, i.e. P*D1>Fs, the self relievg action allows that valve seat will move slightly away from the ball surface, therefore any over pressure actg the body cavity is discharged to the le to restore the balance between the body cavity and le (either upstream or downstream). NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 9
Series GT Through Conduit Gate Valve Design Feature Introduction Through conduit valves are widely used for oil and gas pipele service. This type of valve has such function that, when fully opened, media passage capability superior to valves use for general secondary process le, it can also be capable for pig ball Cleang service. Neway through conduit gate valves are available Slab Gate and Expandg Gate design and both are fully comply with API D standard. Slab Gate Valve Slab gate valve is simple design but efficient performance. This design utilizes two sprg loaded floatg seats which are pressure energized, movg the upstream seat contact with the gate that brgs about a tight and complete seal with both the upstream and downstream. Seat sealg The seat rgs are designed with sprg loaded floatg type and double O-rgs, that can matas a perfect sealg with slab gate both high or low differential pressure. PTFE sert are utilized to assure the primary sealg and when PTFE seats were destroyed, the metal to metal contact between slab and seats can be function as secondary sealg. Metal-to-Metal contact Sprg Gate Seat sert Double block & Bleed Fig.1 When valve is closed position and there is an equal or no pressure throughout the valve, sprg-loaded floatg seats can shut off the le fluid dependently on the upstream and downstream side, allowg double block operation.(fig.1) Body O-Rg Seat rg Sprg Gate Seat sert When le pressure is applied to the valve, it will acts on the gate, forcg it float agast the downstream seat, and form a tight seal on downstream seat. Also an upstream seal can be provided by the force of le pressure actg agast the upstream seat to the gate.(fig.) Fig. Body O-Rg Seat rg NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Self cavity relief Sce slab gate design is double block valve, so when valve is closed position valve cavity pressure may crease due to thermal expansion. If cavity pressure exceeds le pressure, the up-steam seat is forced slightly away from the gate surface and the excess pressure the body is discharged to the le to restore the pressure balance between the body cavity and the le. Packg Stem antern rg Bonnet Stem jection e pressure Seat rg Seat sert O-Rg Body Gate Cavity pressuree Seat jection Expandg Gate Valve Expandg gate design is versatile that it provides a mechanical seal between the seats and the gate ensurg valve tegrity at both high and low le pressure. The expandg gate valve does not rely on le pressure to seal and is recoended for applications when a tight mechanical seal is required. Emergency Sealant Injection System For and larger valve will be stalled with a sealant jection fittg on both stem and seats (for expendg gate valve only on stem). So when sealg materials (PTFE seat sert or stem o- rg) are damaged or decomposed by fire or other accidental causes, leakage from the seat and stem can be prevented by jection of sealant to these fittgs. Fittg also ternally Fig.1 Fig. Fig. The gate and segment assembly collapses and moves well together along all four surfaces the course of travel.the distance between the two faces of the gate is less than that between seats,thus the gate and segment can travel freely without experiencg stickg or wedgg.(fig.1) The two top angles make contact the closed position.if the segment halted by a stop moves further downward,the contuously descendg gate pushes the solid faces of the agast the seats.(fig.) The two bottom angles make contact the open position.if the segment halted by a stop moves further upward, the gate and segment assembly is enlarged to seal off agast the seats and cut the flow from the valve body.(fig.) NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 911
1 Series BS Trunnion Mounted Ball Valve
NEWAY series BS ball valves are trunnion mounted supported and available size to, ANSI class 0 ratg 150 to 1500 and temperature ratgs of - C to 0 00 C. All meets the fire safe requirement of BS 755 and API FA. Fully forged steel body and closure elimates the evitable defects of castg and assures the tough structure of the valve at full rated workg pressure. It also has advantage of quick delivery time, thus more popular modern oil and gas dustry. All BS series ball valves are featured with trunnion mounted ball and dependent floatg sprg loaded seats which provides bubble-tight shut off and low operatg torques even at low different pressure. Double sealg O-rgs or a combation of an O-rg and gasket stem makg this series of ball valve suitable for both above ground or under-ground service. Double Sealg O-rgs Prevent leakage from stem area O-rg & Gasket Combation Prevent leakage from body jot area Emergency Sealant Injection Fittg prevent leakage from the stem Blow-out Proof Stem Internally serted and functioned as the backseat for assured stem sealg at all pressures Emergency Sealant Injection Fittg prevent leakage from the seat Floatg Sprg oaded Seats to assure sealg even at low pressures Metal-to-Metal Sealg When non-meatl sealg is deteriorated by fire,seat floats to shut off the le fluid This is a typical NEWAY series BS trunnion mounted ball valve illustrated cross-section drawg which is only for demonstratg of basic design features. The actual product design may be slightly different from this sample drawg due to its size and pressure class. 1
General Assemblg Drawg 5 B 5 7 17 1 7 19 0 1 A 1 1 1 A B 5 9 1 11 7 1 0 15 1 9 1 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Material Specifications No. Part Standard Sour Service ow Temperature Service 1 Body ASTM A5 ASTM A1-F1 ASTM A5 ASTM A50-F Closure ASTM A5 ASTM A1-F1 ASTM A5 ASTM A50-F Ball ASTM A5/ENP ASTM A1-F1 ASTM A5/ENP ASTM A50-F/ENP Seat Assembly Assembled By No.5& Assembled By No.5& Assembled By No.5& Assembled By No.5& 5 Seat Insert 5% Glass-filled PTFE 5% Glass-filled PTFE 5% Glass-filled PTFE 5% Glass-filled PTFE Seat Rg ASTM A5/ENP ASTM A1-F1 ASTM A5/ENP ASTM A50-F/ENP 7 Stem ASTM A5/ENP ASTM A1-F1 ASTM A5/ENP ASTM A50-F/ENP Trunnion Alignment P ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 9 Shim ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 Trunnion Support ASTM A1-WCB/ENP ASTM A51-CFM ASTM A1-WCB/ENP ASTM A5-CB/ENP 11 Gasket 1SS + Graphite 1SS + Graphite 1SS + Graphite 1SS + Graphite 1 Body Gasket 1SS + Graphite 1SS + Graphite 1SS + Graphite 1SS + Graphite 1 Spacer PTFE PTFE PTFE PTFE 1 Gasket 1SS + Graphite 1SS + Graphite 1SS + Graphite 1SS + Graphite 15 Firesafe Gasket 1SS + Graphite 1SS + Graphite 1SS + Graphite 1SS + Graphite 1 Gland Cap ASTM A5 ASTM A1-F1 ASTM A5 ASTM A50-F 17 Top Flange ASTM A5 ASTM A1-F1 ASTM A5 ASTM A50-F 1 Thrust Washer 1 + PTFE + MoS 1 + PTFE + MoS 1 + PTFE + MoS 1 + PTFE + MoS 19 Bearg 1 + PTFE + MoS 1 + PTFE + MoS 1 + PTFE + MoS 1 + PTFE + MoS 0 Seat Follower ASTM A5/ENP ASTM A1-F1 ASTM A5/ENP ASTM A50-F/ENP 1 Vent Valve Assembly Assembly Assembly Assembly Dra S.S. S.S. S.S. S.S. Seat Sprg Inconel X-750 Inconel X-750 Inconel X-750 Inconel X-750 Groundg Sprg S.S. S.S. S.S. S.S. 5 Groundg Plunger ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 ASTM A1-F1 O-Rg 7 O-Rg O-Rg 9 O-Rg 0 Body Stud ASTM A19-B7 ASTM A19-B ASTM A19-B7M ASTM A0-7M 1 Body Nut ASTM A19-H ASTM A19- ASTM A19-HM ASTM A19-7M Screw Carbon Steel S.S. Carbon Steel ASTM A0-7M Screw Carbon Steel S.S. Carbon Steel ASTM A0-7M Gland P Carbon Steel S.S. Carbon Steel Carbon Steel 5 Key Carbon Steel S.S. Carbon Steel ASTM A1-F0 Sprg P Carbon Steel S.S. Carbon Steel Carbon Steel 7 Seat Injection Assembly Assembly Assembly Assembly Stem Injection Assembly Assembly Assembly Assembly NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 15
Class 150B Dimensions Class 00B W H1 H D d Size D H1 1 1 1 1 0 0 0 51 7 15 0 5 05 7 9 50 591 5 77 71 7 97 11 17 0 9 9 57 5 7 91 991 7 11 15 195 17 17 15 177 155 1 00 00 15 5 05 7 5 50 70 95 900 95 0 77 1115 0 159 17 1 1 15 15 00 0 9 1 9 5 0 51 55 5 05 50 50 700 5 900 5 5 5 0 0 9 190 5 95 705 59 0 191 5 0 00 05 0 590 70 715 171 11 H Size D H1 1 1 1 1 0 0 0 51 7 15 0 5 05 7 9 50 591 77 71 7 97 11 1 05 0 50 59 7 9 91 991 9 11 17 197 15 1 17 190 0 9 0 15 0 5 15 7 5 519 7 5 917 95 5 7 1 11 15 1 175 11 19 19 1 15 9 00 50 0 9 51 55 0 71 7 9 5 00 750 1 9 11 11 7 50 7 900 0 1715 090 0 90 575 5590 0 770 5 10 50 19000 H V W V 00 00 00 500 W V 00 00 00 500 1 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Class B Class 900B Class 1500B Class 500B W V W V W V Dimensions Size D H1 1 1 1 1 0 0 0 51 7 15 0 5 05 7 9 50 591 77 71 7 97 11 9 5 559 0 77 9 991 9 119 195 197 159 151 177 190 0 7 5 0 15 0 5 15 7 5 519 7 5 917 95 5 7 1 11 15 1 175 11 19 19 1 15 9 00 50 0 9 51 55 0 71 7 9 00 750 00 5 0 150 701 5 155 15 0 70 90 00 90 75 0 50 1700 1 00 H 1 1 1 1 0 0 51 7 15 0 5 05 75 5 7 5 57 7 71 7 57 1 57 77 95 9 1 119 11 1 159 175 0 159 17 7 5 1 50 0 700 770 0 95 97 1 117 1177 119 1 17 15 19 5 0 1 5 1 59 507 57 57 79 0 00 00 00 00 500 5 7 5 50 0 115 1 0 0 597 0 11 1 17 015 Size D H1 H 1 1 1 1 0 51 7 1 19 1 9 1 0 51 95 5 70 5 705 991 1 157 1 157 1 11 05 1 97 5 5 50 0 79 9 9 5 5 15 1 19 7 1 5 0 71 775 750 00 0 115 19 50 75 1195 170 50 70 97 571 7151 Size D H1 H 1 5 5 97 19 15 Size D H1 V H 9 1 11 5 7 0 0 9 7 11 1 1 0 1 5 9 00 00 00 70 90 00 5 77 15 17 7 00 00 500 00 00 500 17 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Series BW Fully Welded Ball Valves
Neway series BW ball valves are a fully welded body and trunnion mounted ball valve, available from size to 0 ANSI class from 150 to 500, temperature range from - to 00. Fire safe conformg to BS 755 and API Fa. Compared to flanged split body trunnion mounted ball valves, fully welded body valves elimate the possibility of leakage through the body connection. The fully welded body design is compact, cost-efficient and provides maximum strength and maximum resistance to pipele pressures and stresses. In order to avoid ternal damage caused by heat transfer durg stallation/weldg, the valves are designed with extended weld ends. The fully welded body ball valve is preferred applications such as long-distance transport pipeles and under-ground services. Blow-out proof stem ternally serted which functions as the backseat for assurg stem sealg at all pressure. Emergency sealant jection fittg to prevent leakage from stem. Welded construction to elimate external leakage through the connect of body and closures. Secondary metal-to-metal sealg to ensure shuttg off the le fluid when nonmetal sealg is deteriorated by fire. Emergency sealant jection fittg to prevent leakage from seats. Floatg sprg loaded energized seats to ensure sealg even at low pressure. This is a typical NEWAY series BW fully welded ball valve illustrated cross-section drawg which is only for demonstratg of basic design features, The actual product design may be slightly different from the sample drawg due to size and pressure class. 19
General Assemblg Drawg 1 1 11 9 7 5 OPEN SHUT 1 15 1 17 1 19 0 1 A B 1 A B 5 7 9 0 1 5 7 0 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Material Specifications NO. Part Name Carbon Steel ow Temperature Service 1 Dra Body ASTM A5 ASTM A1 F1 ASTM A50 F Closure ASTM A5 ASTM A1 F1 ASTM A50 F Groundg Plunger 5 Groundg Sprg Stem ASTM A5/ENP ASTM A1 F1 ASTM A50 F/ENP 7 Nameplate Rivet 9 Gland Cap Screw Carbon Steel ASTM A0 7M Top Flange Gasket 1+Graphite 1+Graphite 1+Graphite 11 Top Flange Screw ASTM A0 7M 1 Top Flange O-rg VITON VITON HSN 1 Stem Key Carbon Steel 1 Gearbox ASTM A1 WCB ASTM A1 WCB ASTM A5 CB 15 Stem Injection 1 Top Flange ASTM A5/ENP ASTM A1 F1 ASTM A50 F 17 Actuator Stud Carbon Steel ASTM A0 7M 1 Actuator Nut Carbon Steel ASTM A19 7M 19 Gland Cap ASTM A5 ASTM A1 F1 ASTM A50 F 0 Vent Valve 1 Seat Injection Trunnion P Seat Follower ASTM A5/ENP ASTM A1 F1 ASTM A50 F/ENP Seat Sprg INCONE X-750 INCONE X-750 INCONE X-750 5 Seat O-rg VITON VITON HSN Seat Rg ASTM A5/ENP ASTM A1 F1 ASTM A50 F/ENP 7 Seat Gasket PTFE PTFE PTFE Firesafe Gasket 1+Graphite 1+Graphite 1+Graphite 9 Seat Insert NYON NYON NYON 0 Ball ASTM A5/ENP ASTM A1 F1 ASTM A50 F/ENP 1 Trunnion Support ASTM A1 WCB/ENP ASTM A51 CF ASTM A5 CB/ENP Ball Thrust Washer Reforced PTFE Reforced PTFE Reforced PTFE Ball Bearg 1+PTFE+MoS 1+PTFE+MoS 1+PTFE+MoS Stem O-rg VITON VITON HSN 5 Gland Cap Gasket 1+Graphite 1+Graphite 1+Graphite Gland Cap O-rg VITON VITON HSN 7 Stem Thrust Washer Reforced PTFE Reforced PTFE Reforced PTFE Stem Bearg 1+PTFE+MoS 1+PTFE+MoS 1+PTFE+MoS NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 1
Series BW Fully Welded Ball Valve Dimensions OPEN SHUT W H H D D H1 H1 V Class 150B Size D RF BW 51 17 1 00 1 5 0 7 0 00 1 5 0 9 05 15 15 5 9 15 9 57 5 15 00 190 0 57 51 05 00 00 5 5 5 559 7 0 00 95 1 05 5 5 500 705 1 7 7 50 9 59 H1 H W V 1 7 7 1 0 1 91 9 0 9 91 991 70 5 191 50 7 11 0 5 591 5 0 77 71 7 0 97 11 11 15 15 1 195 197 17 15 17 1 15 177 175 195 155 0 1 1 95 51 0 900 55 00 95 5 05 05 0 0 50 590 77 50 70 1115 700 715 0 5 171 159 900 11 17 5 11 57 57 179 115 5 1 0 11 9 9 500 15 19 90 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Dimensions Series BW Fully Welded Ball Valve Class 00B Size D RF BW 51 1 1 0 11 5 1 7 15 19 00 9 05 05 0 19 750 11 15 0 0 5 1 00 11 0 50 51 15 15 00 7 5 5 559 7 00 50 1 05 5 5 9 500 7 1 7 7 7 519 00 900 1 7 50 0 1 91 91 0 1715 0 9 991 991 7 090 50 9 9 5 9 0 591 11 11 917 51 90 1 1 95 55 575 0 77 197 197 5 0 5590 71 15 15 7 0 1 1 1 770 7 177 177 11 71 5 H1 H W V 0 97 195 195 15 7 10 0 0 1 9 50 11 170 170 175 19000 5 11 179 115 5 1 5 5 500 0 11 7 7 15 19 90 Class 00B Size D H1 H W RF BW RTJ V 51 9 9 95 0 11 00 5 7 5 5 59 15 19 750 0 0 0 0 19 00 150 15 95 95 9 5 1 00 0 597 597 15 15 00 5 7 7 7 7 500 701 1 05 7 7 75 5 9 5 1 7 9 519 00 1 7 90 90 905 50 155 1 97 97 91 0 15 0 9 5 5 0 7 0 50 11 11 115 5 9 70 591 1 1 11 917 51 90 197 197 1 95 55 00 0 77 15 15 157 5 0 90 71 151 151 17 7 75 177 177 179 1 0 7 195 11 71 50 0 97 170 170 15 7 1700 175 175 1 9 1 11 5 5 175 00 5 11 179 115 5 1 7 7 500 0 11 79 79 15 19 90 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Series BW Fully Welded Ball Valve Dimensions Class B Size D RF BW RTJ 51 9 9 95 0 11 00 5 7 5 5 59 15 19 750 0 5 0 19 00 150 15 559 559 5 5 1 00 0 0 0 15 15 00 5 77 77 791 7 500 701 1 05 1 5 9 5 H1 H W V 1 7 9 9 9 519 00 1 7 991 991 99 50 155 1 9 9 95 0 15 0 9 119 119 0 7 0 50 195 195 5 5 9 70 591 197 197 7 917 51 90 159 159 15 95 55 00 0 77 151 151 1 5 0 90 71 177 177 179 7 75 190 190 19 1 0 7 0 0 099 11 71 50 0 97 170 170 170 15 7 1700 175 175 175 1 9 1 11 5 5 5 175 00 5 11 179 115 5 1 7 7 7 500 0 11 79 79 79 15 19 90 Class 900B Size D 57 159 159 15 95 57 597 H1 H 5 0 507 7 97 57 0 0 71 7 0 159 RF BW RTJ 51 71 17 119 0 5 7 1 1 7 1 00 7 57 57 0 17 00 15 1 5 15 00 5 0 77 77 70 1 19 00 50 5 1 5 500 0 1 05 95 95 9 0 115 1 9 9 50 1 1 1 75 1 1 1 0 5 0 1 5 119 119 1 700 1 0 7 11 11 1 770 59 0 11 1 1 117 17 57 1177 79 015 W V NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Dimensions Series BW Fully Welded Ball Valve Class 1500B W Size D H1 H RF BW RTJ V 51 71 1 750 0 7 70 70 7 97 15 00 115 5 5 59 5 1 00 19 1 705 705 711 5 19 00 50 19 1 500 75 1 991 991 00 50 7 1195 1 9 1 1 11 0 1 170 1 1 157 157 17 50 1 1 1 7 79 5 70 1 07 157 157 1559 9 0 0 57 1 1 1 9 97 95 11 11 5 71 571 5 0 0 071 5 775 7151 Class 500B Size D H1 H V RF BW RTJ 51 51 5 0 11 00 90 57 57 5 1 00 00 9 7 7 0 1 00 5 1 91 91 97 9 0 77 11 1 15 5 170 170 19 5 17 1 7 1 1 15 7 9 70 7 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 5
Series GT Through Conduit Gate Valve
Neway through conduit gate valves has ma series: Slab Gate and Expandg Gate, both are fully comply with API D standard. For conventional temperature service, Neway slab gate valves are 0 designed for temperatureservice rangg from - C 0 to 00 C. For high temperature service, Neway 0 expandg gate valve can be used up to 500 C. Neway through conduit gate valve size range from ~ class ratg from 150lb~500lb, all available bolted bonnet or pressure seal bonnet. Whether proof stem yoke ISO 5 mountg flange easily for stallation of gear, motor or pneumatic actuator Emergency Sealant Injection Fittg prevent leakage from the stem Vent valve to release the body cavity Slab gate with Electric Nickel Plate or Stellite No. weldg deposit Emergency sealant jection fittg prevent leakage from the seat Dra plug to release the residue with body cavity Floatg sprg loaded seats with double O-rg ensure efficient total sealg even at low pressure This is a typical NEWAY series GT Through Conduit Gate Valve illustrated cross-section drawg which is only for demonstratg of basic design features. The actual product design may be slightly different from this sample drawg due to its size and pressure class. 7 7
Series GT Through Conduit Gate Valve Slab Gate Valve General Assemblg Drawg 5 1 7 9 0 5 1 1 9 115 115 1 A 115 1 11 1 A 0 17 1 B 19 7 B 1 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Slab Gate Valve Material Specifications Series GT Through Conduit Gate Valve No. Part Standard Sour Service ow Temperature Service 1 BODY ASTM A1-WCB ASTM A1-WCB ASTM A5-CB BONNET ASTM A1-WCB ASTM A1-WCB ASTM A5-CB GATE ASTM A5/ENP ASTM A5/ENP ASTM A50-F/ENP YOKE ASTM A1-WCB ASTM A1-WCB ASTM A5-CB 5 STEM NUT ASTM A9 D- ASTM A9 D- ASTM A9 D- GAND FANGE ASTM A1-WCB ASTM A1-WCB ASTM A5-CB 7 SEAT RING ASTM A5/ENP ASTM A5/ENP ASTM A50-F/ENP STEM ASTM A1-Fa ASTM A1-Fa ASTM A1-F1 9 BACK SEAT ASTM A7-0 ASTM A7-0 ASTM A1-F1 GAND ASTM A7-0 ASTM A7-0 ASTM A1-F1 11 GASKET 1SS+GRAPHITE 1SS+GRAPHITE 1SS+GRAPHITE 1 PACKING GRAPHITE GRAPHITE GRAPHITE 1 ANTERN RING ASTM A7-0 ASTM A7-0 ASTM A1-F1 1 STUD ASTM A19-B7 ASTM A19-B7M ASTM A0-7M 15 NUT ASTM A19-H ASTM A19-HM ASTM A19-7M 1 STEM ENCOSURE 17 O-RING 1 SPRING INCONE X-750 INCONE X-750 INCONE X-750 19 SEAT INSERT PTFE PTFE PTFE 0 SEAT INJECTION ASSEMBY ASSEMBY ASSEMBY 1 PUG S.S. STEM INJECTION ASSEMBY ASSEMBY ASSEMBY SCREW YOKE ENCOSURE 5 GASS COVER PEXIGASS PEXIGASS PEXIGASS INDICATE BAR ASTM A7-0 ASTM A7-0 S.S. 7 NUT INDICATE PATE ASTM A7-0 ASTM A7-0 S.S. 9 SPIT PIN 0 RETAINING NUT 1 HANDWHEE DUCTIE IRON DUCTIE IRON DUCTIE IRON HANDWHEE NUT RETAINING NUT GREASE FITTING ASSEMBY ASSEMBY ASSEMBY NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 9
Series GT Through Conduit Gate Valve Expandg Gate Valve General Assemblg Drawg 19 1 7 0 1 5 19 5 9 01 1 17 1 1 9 115 11 7 1 17 0 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Expandg Gate Valve Material Specifications Series GT Through Conduit Gate Valve No. Part Standard Sour Service ow Temperature Service 1 BODY ASTM A1-WCB ASTM A1-WCB ASTM A5-CB BONNET ASTM A1-WCB ASTM A1-WCB ASTM A5-CB GATE1 ASTM WCB+CR1 ASTM WCB+CR1 ASTM CB+1 GATE ASTM WCB+CR1 ASTM WCB+CR1 ASTM CB+1 5 STEM NUT ASTM A9 D- ASTM A9 D- ASTM A9 D- GAND FANGE ASTM A1-WCB ASTM A1-WCB ASTM A5-CB 7 SEAT RING ASTM A5+ST. ASTM A5+ST. ASTM F1+ST. STEM ASTM A1-Fa ASTM A1-Fa ASTM A1-F1 9 BACK SEAT ASTM A7-0 ASTM A7-0 ASTM A1-F1 GAND ASTM A7-0 ASTM A7-0 ASTM A1-F1 11 GASKET 1SS+GRAPHITE 1SS+GRAPHITE 1SS+GRAPHITE 1 PACKING GRAPHITE GRAPHITE GRAPHITE 1 ANTERN RING ASTM A7-0 ASTM A7-0 ASTM A1-F1 1 STUD ASTM A19-B7 ASTM A19-B7M ASTM A0-7M 15 NUT ASTM A19-H ASTM A19-HM ASTM A19-7M 1 STEM ENCOSURE 17 PUG S.S. 1 STEM INJECTION ASSEMBY ASSEMBY ASSEMBY 19 SCREW 0 INDICATE BAR ASTM A7-0 ASTM A7-0 S.S. 1 NUT INDICATE PATE ASTM A7-0 ASTM A7-0 S.S. HANDWHEE DUCTIE IRON DUCTIE IRON DUCTIE IRON HANDWHEE NUT 5 RETAINING NUT GREASE FITTING ASSEMBY ASSEMBY ASSEMBY 7 GASS COVER PEXIGASS PEXIGASS PEXIGASS EYE BOT ASTM A19-B7 ASTM A19-B7M ASTM A0-7M 9 NUT ASTM A19-H ASTM A19-HM ASTM A19-7M 0 PIN 1 SPIT PIN NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 1
Series GT Through Conduit Gate Valve Dimensions Class 150B Class 00B Size 1 1 1 1 0 0 0 H1 15 1 79 0 0 0 50 0 70 77 70 70 119 1 0 17 1 15 151 17 00 Travel 70 9 17 177 7 7 1 17 7 5 57 0 0 70 75 7 9 9 1 H 5 5 7 90 1 150 17 17 07 1 H 15 0 17 7 90 050 0 97 01 5 50 17 0 9 7 9 0 5 1 0 57 50 50 559 0 711 7 1 91 95 111 W 00 50 00 00 50 00 50 500 550 V 05 05 5 5 1 5 50 7 90 1 1700 0 0 50 90 50 0 570 0 70 0 Size 1 1 1 1 0 0 0 H1 15 1 0 0 0 590 7 9 115 0 150 0 190 15 179 179 00 Travel 70 9 17 177 7 7 1 17 7 5 57 0 0 70 75 7 9 9 1 H 70 70 70 91 11 17 19 19 05 H 17 190 17 05 5 700 95 075 5 0 50 90 075 95 5 1 05 0 19 57 50 7 91 991 9 11 15 1 197 15 1 177 190 007 W 00 50 50 50 00 50 500 550 V 5 5 5 5 11 0 5 500 757 50 00 50 500 0 55 00 7000 7900 900 1 15000 00 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Size 1 1 1 1 0 0 0 H1 H H Travel 70 9 17 177 7 7 1 17 7 5 57 0 0 70 75 7 9 9 1 9 5 559 0 77 9 991 9 119 195 197 1 159 151 177 190 0 79 159 179 199 0 70 050 0 75 90 90 00 175 5 70 55 1 0 0 75 9 10 119 15 170 175 1500 1550 17 050 0 7 795 97 11 150 170 W V 50 00 00 50 500 0 70 5 1 15 9 0 900 115 1700 50 77 550 90 0 0 79 11500 10 1500 1 0 500 W V 5 H1 15 1 0 5 595 5 75 50 950 0 1190 H 1 190 090 50 70 0 1 57 77 95 9 1 119 11 159 H Travel 70 9 17 17 7 7 5 0 15 70 5 0 Size 1 1 1 1 0 70 70 5 175 50 00 00 500 1 5 970 5 000 000 5 900 Size 1 1 1 1 0 H1 0 0 5 7 790 90 990 90 1195 170 H 0 75 0 1 170 150 175 15 0 70 0 50 970 70 5 705 991 1 157 1 157 1 19 19 H Travel 7 9 1 17 7 0 5 5 0 70 5 50 W V 00 500 0 0 9 150 0 00 590 7500 1700 1700 Class B Class 900B Class 1500B 15 1 5 0 0 50 0 700 0 90 15 170 1955 51 57 7 91 170 1 7 0 1 170 1 70 0 17 5 50 50 0 550 1 00 500 Class 500B Size H1 H H Travel W V NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. Dimensions Series GT Through Conduit Gate Valve Series GT Through Conduit Gate Valve
Series SF Full Openg Check Valve
Neway Full Openg Check Valve are designed accordance with API D, it is available class ratg from 150~500lb size ~ With full openg design, this series of check valve can be capable for pig ball cleang service. To prevent potential water haer damage caused by disc closg, a dashpot device can be assembled to control the disc closg time. The function of a check valve is to prevent reversal of flow automatically and promptly and this type of valves are usually supplemented by gate, ball or other valves. Seat Rg is tight seal welded to valve body, however threaded seat rg can be also designed upon request Body gasket: For class 150~lb is designed with spiral wound gasket with 1 ner rg Rg jot is used for class 900lb and above O-rg sert on disc sealg face to ensure a tight disc/seat seal Dra Tappg Neway swg check valves are normally provided with boss at location G, additional bosses can be provided upon request Basic Design: API D; ASME B1. Wall thickness: ASME B1. End flange: ASME B1.5, ASME B1.7 Butt weld ends: ASME B1.5 Sour Service: NACE MR 0175 This is a typical NEWAY series SF full openg check valve section drawg which is only for demonstratg of basic design features. The actual product design may be slightly different from this sample drawg due to its size and pressure class. 5
General Assemblg Drawg 11 9 7 1 1 5 No. Part Standard Sour Service ow Temperature Service 1 BODY ASTM A1-WCB ASTM A1-WCB ASTM A5-CB BONNET ASTM A5 ASTM A5 ASTM A50-F DISC ASTM A1-WCB ASTM A1-WCB ASTM A5-CB SEAT RING ASTM A5 ASTM A5 ASTM A50-F 5 HINGE PIN ASTM A7-0 ASTM A7-0 ASTM A1-F1 WASHER ASTM A7-0 ASTM A7-0 ASTM A1-F1 7 GASKET 1SS+GRAPHITE 1SS+GRAPHITE 1SS+GRAPHITE PUG S.S. 9 STUD ASTM A19-B7 ASTM A19-B7M ASTM A0-7M NUT ASTM A19-H ASTM A19-HM ASTM A19-7M 11 HOOK SCREW 1 O-RING
Size Size Size Size Size Size Class 900B A H 1 1 1 1 0 0 0 0 1 9 5 95. 99 77 97 97 5 195 15 195 195 50 RF 19 0 150 0 90 170 150 90 70 7950 BW 1 0 7 1 1 5 5 755 1190 150 0 170 70 Class 150B A H 51 7 19.1 0.5 5 05 7 7 9 591 5 77 7 97 11 1 19 1 1 50 59 70 75 0 1 50 1 1 1 1 0 0 0 7 17.5 5 5.5 71 97 1 1 1 159 0 09 50 RF 71 17 1 97 70 90 15 75 90 115 115 0 70 70 1900 BW 19 0 5 17 5 0 50 790 5 005 0 590 10 Class 00B A H 51 7 19 0 5 05 7 7 9 591 9 77 7 97 157 190 0 0.5.5 1 7 5.5 71 0 79 957 111 1 1 1 1 0 0 0 9 5 559 0. 7 9 9 990. 9 119 197 1 151 0 09 RF 1 11 17 0 570 7 0 195 715 50 50 1500 BW 50 90 1 0 0 5 5 0 0 05 50 9 0 Class B A H 7 15 0. 5 05 7 5 7 57 19 0 15 5 50 571 1 70 77 97 1 1 1 1 0 0 1 70 9 9 9 1 119 11 159 RF 7 5 9 150 00 00 750 500 BW 15 15 0 170 170 0 900 A H 51 7 1 19 1 9 1 07 57 5 1 50 95 95 5 51 57 7 1 1 1 1 0 70 5 711 991 1 157 1 157 1 19 RF 7 1 0 50 9 1750 50 950 5500 150 BW 5 05 5 1500 00 00 015 0 5 150 Class 1500B A H 9 1 11 5 7 7 5 9 57 9 1 51 57 7 91 170 1 RF 15 0 0 0 1700 1 700 BW 1 15 0 0 Class 500B 51 7 15. 0 5 05 7 7 9 591 5 77 7 97 11 17 0 5 7 55 575 15 7 99 90 191 Dimensions 7
Engeerg Data Soft Seat Material Seat Properties Nylon Teflon (unfilled) PEEK Delr Polyphenylene Temperature Range F -0~00-0~5-0~500-50~ -50~750 Pressure Ratg 900~1500 150~ 150~1500 150~1500 150~00 Hardness D75 D5 D5 R- D0 Mechanical Property Tensile Strength (psi) 700 (m) 0~00 100(m) ~7500 (m) 000~50 (m) Elongation (%) 50~90 50 0 (m) 0 75~ Specific Gravity 1.0. 1. 1.1 1.9~.1 Physical Property Water Absorption (%) 0. <0.01 0.1 0.15 0.1~0. Radiation 5* RAD RAD 9 RAD 7 RAD 9* RAD Service Application High pressure & ow temperature service Chemical & Cryogenic service High pressure & temperature service with steam radiation environment High pressure & ow temperature service High temperature & High Corrosion service Sealg Type Viton EPDM 5% Glass Filled PTFE Buna.N Temperature range F -0~00-0~500 -~500-50~00-0~50 Specific Gravity 1.5 ---. 1. 1.1 Hardness D75 D90 D5 D50 D90 Gasket Type Flexible Graphite Spiral Wound 1+Graphite Spiral Wound 1+PTFE Temperature range F -~500 -~500 -~500 Service Application 0% Fire-safe 0% Fire-safe Cryogenic High Corrosion Hardness 0~1 0~1 0~1 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold.
Pressure Temperature Chart Engeerg Data Differential Pressure-PSI 000 500 000 500 000 1500 00 Cl 1500 C900 C C00 Nylon Seats Differential Pressure-PSI 000 500 000 500 000 1500 00 C1500 C900 C C00 Teflon Seats 500 C150 500 C150 0 0 00 00 00 500 700 Temperature- F 0 0 00 00 00 500 700 Temperature- F Differential Pressure-PSI 000 500 000 500 000 1500 00 500 C1500 C900 C C00 C150 PEEK Seats Differential Pressure-PSI 000 500 000 500 000 1500 00 500 C1500 C900 C C00 C150 Delr Seats 0 0 00 00 00 500 700 Temperature- F 0 0 00 00 00 500 700 Temperature- F Differential Pressure-PSI 000 500 000 500 000 1500 00 500 Carbon-filled PTFE Seats C1500 C900 C C00 C150 Differential Pressure-PSI 000 500 000 500 000 1500 00 500 Glass-filled PTFE Seats C1500 C900 C C00 C150 0 0 00 00 00 500 700 0 0 00 00 00 500 700 Temperature- F Temperature- F NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or stall such changes on products previouly sold. 9
NEWAY Factory NEWAY Headquarters Covers Area:,000sqm Buildg Area : 5,00sqm Founded 00 NEWAY Huashan Plant Ma Product: Ball & Butterfly Valve Work shop: 1,000sqm Office:,0sqm Founded 00 NEWAY Taishan Plant Ma Product: Gate Valve, Globe Valve,Check Valve, Forged Steel Valve Covers Area:,000sqm (1st Phase) Work shop: 1,000sqm (1st Phase) Warehouse :,0sqm Founded 00 NEWAY Changqg Plant Ma Product: Gate Valve, Globe Valve, Check Valve machg Work shop: 1,000sqm Office :,500sqm Founded 199 NEWAY Foundry (suzhou) Ma product: Sand Castg Covers area: 0,000sqm Work shop: 1,000sqm Founded 00 NEWAY Foundry (dafeng) Ma Products: oss wax vestment castg Covers area: 0,000sqm Work shop: 1,000sqm Founded June 00
Cat.no.:E-GGC Cat.no.:E-BFV Cat.no.:E-FSV Cat.no.:E-PV Cat.no.:E-AV Cat.no.:E-AGV No.999 Xiangjiang Road, Suzhou New District,P.R. Cha Post Code:1519 Tel: -51--515 Fax: -51--5 E-Mail: neway@neway.com.cn http://www.newayvalve.com Distributed by: Cat.no.:E-PV-007