MODEL EF Full Circle Tire Spreader

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Transcription:

MODEL EF Full Circle Tire Spreader Installation, Operation & Repair Parts Information Branick Industries, Inc. 4245 Main Avenue P.O. Box 1937 Fargo, North Dakota 58103 REV. 062917 P/N: 81-0050C

CAUTION Before using this product, read and fully understand the operating instructions and all decals on the product. This is necessary to prevent injury to the operator and damage to the product. This product is intended to be used to spread tire casings for inspection and/or repair only. Keep fingers and hands clear of all hooks and mechanisms during operation. Do not use this product if it is visibly worn, distorted or damaged. Always wear appropriate eye protection. WARNING Keep feet clear of the tire lift when raising and lowering tire. All personnel must be clear of the spread arms during operation. INSTALLATION 1) Position the Model ef on a solid level floor leaving a minimum of 12 inches of clearance from rear and 24 inches of clearance from sides. The ef can be bolted down if desired using the four holes in bottom of frame. 2) Install the light post in socket on the top of cylinder housing and lock in place with set screw. Hang the light fixture assembly on the light post as shown on the cover of this manual. Lock in place with tee set screw. Cable tie the power cord to the light post and plug in to outlet on frame column. 3) Attach the loose spread arm spring to spread arm. Refer to the other spread arm for proper spring location. 4) Attach the lift cradle to the lower lift arms. 5) Install a 1/4 NPT quick coupler nipple (not provided) into the air filter located on frame column. Use 1/4 inch air hose with 100 p.s.i. minimum. OPERATION 1) Roll tire onto lift cradle, and while balancing the tire with hands, step on left foot valve to raise tire just above inner bead hooks. Release lift valve to allow cradle to lower to floor and tire hanging on inner bead hooks. 1

2) While keeping tire on inner bead hooks, step on center foot valve to spread and fully engage all four hooks on inner bead of tire. 3) Grasp both outer bead hook arms by the handles and pull to center of tire. Push forward and allow bead hooks to engage outer bead of tire. Make certain all hooks are securely engaged with tire beads before spreading tire. 4) To spread the tire, step on right foot valve to obtain desired spread. Tire can now be rotated and inspected. WARNING Do not release the inner bead hooks (center valve) until the outer bead hooks have been released (right valve) and removed from tire. 5) To remove tire, release spread arm control valve (right valve) and remove outer bead hook. 6) Release pressure on inner bead hooks by stepping on diameter control valve (center valve). 7) With tire hanging on inner hooks, raise lift cradle (left valve) up to contact tire. While holding onto tire, raise tire slightly above inner bead hooks and lean tire outward and release pressure on lift valve to lower tire to floor. MAINTENANCE MONTHLY Put a few ounces of 10 or 20 weight oil in all cylinders. Lubricate all moving parts (bolts, hinges, rollers, etc.) with a lubricating oil. Grease cylinder bearings through the grease zerk fittings. Apply some grease to the races of the bearings also. 2

Repair Parts Information MODEL EF GENERAL ASSEMBLY ITEM QTY P/N DESCRIPTION PAGE 1 1 900-003 Base and Column 3 2 1 900-043 Diameter Arm Cylinder Assembly 5 3 1 900-009 Housing Assembly 4 4 Diameter Arm and Linkage 4 5 1 900-020 Spread Cylinder Assembly 5 6 1 D20-007 1/4 Air Line 3 7 1 096-170 1/4' Truflate Nipple 3 8 1 096-342 1/4 x 1/4" Male Elbow 3 9 Spread Arm Components 6 10 1 900-008 Lift Cylinder Assembly 7 11 Lift Cradle and Linkage 7 Pneumatics 8 & 9 3

900-009 Housing Assembly 1 4 028-046 3/8 x 1 1/4" Hex Head Cap Screw 7 2 096-008 1/4 Grease Zerk 2 1 107-001 Rear Collar Ball Race 8 1 950-027 Housing 3 1 107-004 Ball Thrust Bearing 9 1 107-003 Front Collar 4 1 107-002 Inner Ball Race 10 10 028-004 5/16 x 1/4 Socket Set Screw 5 80 281-001 Bearing Roller 11 2 108-026 5/8 Shakeproof Washer 6 2 028-016 5/8 x 1 3/4" Hex Head Cap Screw 12 4 055-210 3/8 Hex Locknut Diameter Arms and Linkage 1 2 03-0635 BELL CRANK 14 2 061-006 1/8" X 1-1/4" SPRING PIN 2 1 267-001 DIAMETER CYLINDER CONNECTOR 15 1 061-166 COTTER PIN 3 2 20-0055 7/16" SLEEVE BEARING 16 4 062-001 DIAMETER ARM CONNECTING LINK 4 4 028-007 7/16" X 1-1/4" HEX HEAD SCREW 17 1 73-1141 PIVOT SHAFT 5 4 028-008 7/16" X 1-1/2" HEX HEAD SCREW 18 4 096-010 3/16" GREASE ZERK 6 4 028-023 1/2" X 2-1/4" HEX HEAD SCREW 19 4 103-007 DIAMETER ARM 7 2 039-002 3/4" MACHINE BUSHING 20 2 104-003 SLIDE BAR 8 2 039-043 3/4" SLEEVE BEARING 21 2 108-126 3/8" WASHER 9 4 51-0057 7/16" - 20 NUT 22 4 108-038 7/16" INTERNAL TOOTH WASHER 10 8 055-058 7/16" - 14 BI-WAY LOCK NUT 23 2 110-002 SLIDE BAR SPRING 11 4 055-021 1/2" - 13 BI-WAY LOCK NUT 24 2 111-024 ARM BRACKET 12 2 061-004 SLIDE BAR PIN 25 4 281-002 CAM ROLLER 13 2 061-005 1/8" X 1" SPRING PIN 26 1 489-001 SLIDING COLLAR 4

900-020 Spread Cylinder Assembly 1 4 028-014 5/16 x 1 Hex Head Cap Screw 6 1 041-007 Piston Cup 2 1 950-029 Cover Plate 7 1 108-010 Piston Cup Follower 3 1 110-003 Spring 8 1 167-240 14 mm Gasket 4 1 149-005 Piston Rod 9 1 028-013 9/16 x 1 3/4" Hex Head Cap Screw 5 1 051-005 4 Diameter Spread Piston 10 950-023 Spread Arm Cylinder Related Parts Not Included In 900-020 Assembly 11 1 096-004 1/4" Oil Plug 14 268-014 1/4" x 4 Pipe Nipple 12 1 096-170 1/4" Trueflate Nipple 643-135 1.038 Swivel Replacement Kit 13 1 034-027 1/4" 90 Quick Coupler 900-043 Diameter Arm Cylinder Assembly 1 1 006-004 #1 Cap Plug 7 1 167-240 14 mm Gasket 2 1 264-001 Cylinder Head 8 3 028-005 7/16 x 3/4" Hex Head Cap Screw 3 1 104-002 Piston Rod 9 1 028-013 9/16 x 1 3/4" Hex Head Cap Screw 4 1 051-016 5 1/4" Diameter Piston 10 1 950-064 Diameter Arm Cylinder 5 1 041-009 Piston Cup 11 1 096-342 1/4 x 1//4 Male Elbow 6 1 101-033 Piston Cup Follower Plate Related Parts Not Included In 900-043 Assembly 12 1 D20-007 1/4" x 34 Impolene Air Line 14 1 149-020 Diameter Cylinder Pin 13 2 061-005 1/8 x 1 Drive Pin 5

1 1 950-020 Bead Hook 13 2 017-005 Return Spring Clip 2 1 110-006 Bead Hook Spring 14 2 149-015 Return Spring Rod 3 2 108-144 1/2" Fiber Washer 15 4 028-010 1/4" x 3/4" Hex Head Cap Screw 4 1 446-004 Spring Sleeve 16 4 108-008 1/4" Shakeproof Washer 5 1 242-003 1/2" x 7 1/2" Machine Bolt 17 1 108-007 3/4" Shakeproof Washer 6 5 055-058 1/2" Hex Head Lock Nut 18 1 028-009 3/4" x 1 3/4" Hex Head Cap Screw 7 1 900-018 Spread Arm 19 1 101-019 3/16 x 3/8 x 7/8 Detent Plate 8 4 028-034 1/2 x 1 1/4" Hex Head Cap Screw 20 1 028-223 3/8 x 5/8 Socket Set Screw 9 2 110-004 Extention Head Return Spring 14 2 149-015 Return Spring Rod 10 2 110-005 Spread Arm Spring 15 4 028-010 1/4" x 3/4" Hex Head Cap Screw 11 2 950-017 Spring Bar 13 2 017-005 Return Spring Clip 12 1 264-002 Extension Head 900-019 Spread Arm Assembly 6

900-005 Lift Arm and Cradle Assembly 1 1 950-006 Lower Arm Sub-Assembly 4 1 950-005 Lift Cradle 2 10 003-001 Flat Head Clevis 5 1 950-022 Upper Arm Right 3 10 061-009 5/32 x 1 Drive Pin 6 1 950-007 Upper Arm - Left Related Parts Not Included In 900-005 Assembly 7 1 950-011 Lift Yoke 8 1 061-013 5/32 x 1 1/2" Cotter Pin 900-008 Lift Cylinder Assembly 1 1 006-004 #1 Cap Plug 8 1 108-032 Piston Cup Washer 2 1 925-003 Cylinder End Cap with Bushing 9 1 167-240 14 mm Gasket 3 3 028-002 5/16 x 5/8 Hex Head Cap Screw 10 1 028-239 9/16 x 1 1/4" Hex Head Cap Screw 4 1 110-007 Lift Cylinder Spring 11 1 950-013 Lift Cylinder 5 1 149-003 Piston Rod 12 1 096-342 1/4" x 1/4 Male Elbow 6 1 051-023 3 1/2" Diameter Lift Piston 13 1 D20-007 1/4" x 60 Impolene Air Line 7 1 041-015 Piston Cup Related Parts Not Included In 900-476 Assembly 14 2 055-058 1/2" Hex Head Lock Nut 15 2 028-025 1/2" x 1 1/2" Hex Head Cap Screw 7

8

05-0009 PNEUMATICS ASSEMBLY ITEM QTY P/N DESCRIPTION 1 4 50-0090 #8-32 X 3/8 Tapping Screw 2 1 03-0048 Foot Valve Guard Weldment 3 1 03-0052 Fitting Mount Weldment 4 12 055-082 #8-32 Nylon Lock Nut 5 6 096-004 1/4" NPT Hex Plug 6 2 096-339 1/4" Tube Union Tee 7 1 096-340 1/4" NPT Male Fitting 8 7 096-342 1/4 Male Elbow 9 10 2 190-085 Quick Exhaust Valve 11 1 50-0006 5/16-18 x 3/8 Set Screw 12 12 50-0041 #8-32 x 1 Flat Head Machine Screw 13 3 60-0009 Treadle Valve 14 1 60-0010 1/4" NPT Swivel x 1/4" Tube Elbow 15 1 625-044 21 x 10 x 12.5 Carton 16 1 72-0021 Airline Guard 17 1 80-0031 Tire Lift Decal 18 1 80-0032 Diameter Arms Decal 19 1 80-0033 Spread Arms Decal 20 5 885-035 Valve Muffler 21 2 980-085 3/4" x 45 Conduit 22 45 B40-003 3/4" Flex Conduit 23 400 D20-007 1/4" OD Plastic Tube 24 1 FORM 1032 Instruction Sheet 25 4 52-0006 Internal Tooth Star Washer 9

Notes: 10

COMMERCIAL WARRANTY This product is warranted by BRANICK INDUSTRIES, INC. to the original user-owner against defective materials or workmanship for a period of one year from the date of shipment. During the warranty period, at the discretion of Branick management, if the product is found to be defective, it will be repaired or replaced without charge. For service, contact Branick (800-437-4394) to obtain an RMA. Any product shipped to Branick must have an RMA and proof of original shipment date. The repaired or replacement product will be returned with transportation charges prepaid by Branick. This warranty does not cover defects in the product caused by ordinary wear and tear, abuse, misuse, overloading, accident (including shipping damage), improper maintenance, alteration, or any other cause not the result of defective materials or workmanship. REPAIR OR REPLACEMENT IS THE EXCLUSIVE REMEDY FOR DEFECTIVE PRODUCT UNDER THIS WARRANTY. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OF THIS PRODUCT. BRANICK INDUSTRIES, INC. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES. BRANICK INDUSTRIES, INC. reserves the right to make changes in the design or construction of our products without obligation to incorporate such changes in products already sold and without notice. Service parts and regular repair service are available from authorized distributors of Branick products, or from: BRANICK INDUSTRIES, INC. 4245 Main Ave. Fargo, North Dakota 58103 Toll Free: 800-437-4394 www.branick.com Copyright 2016 by Branick Industries, Inc. Printed in U.S.A. 11