SPECIFICATIONS D03 Pattern Directional Control Valves Also refer to "Directional Valve Features, Selection and Operating Recommendations" (dynexdcvoperating.pdf) CONTACT INFORMATION USA Headquarters Dynex/Rivett Inc. 770 Capitol Drive Pewaukee, WI 53072 U.S.A. Tel: 262-691-2222 FAX: 262-691-0312 E-mail: sales@dynexhydraulics.com Power Units & Systems Dynex/Rivett Inc. 54 Nickerson Road Ashland, MA 01721 U.S.A. Tel: 508-881-5110 FAX: 508-881-6849 E-mail: ashland@dynexhydraulics.com European Sales Dynex/Rivett Inc. Unit C5 Steel Close, Little End Road, Eaton Socon, Huntingdon, Cambs. PE19 8TT United Kingdom Tel: +44 (0) 1480 213980 FAX: +44 (0) 1480 405662 E-mail: sales@dynexhydraulics.co.uk For more information visit our web site: www.dynexhydraulics.com BROCHURE NOTES: Consult the Dynex sales department for a review of any application which requires operating above the rated flows or pressures, or higher than normal operating temperatures. Specifications shown were in effect when published. Since errors or omissions are possible, contact your sales representative for the most current specifications before ordering. Dynex reserves the right to discontinue or change designs at any time without incurring any obligation. DYNEX High Pressure Hydraulics Copyright Dynex/Rivett Inc. Bulletin dynexvesd03specs-1101
Compact Valves Control Flow to 15 U.S. gpm (57 L/min) High performance D03 valves are rated for 8 U.S. gpm (30 L/min) nominal and 15 U.S. gpm (57 L/min) maximum flow, at pressures to 5000 psi (350 bar). This high pressure and high flow capability provides great efficiency in a very compact size. HIGH EFFICIENCY OPERATION Large internal flow passages, with uniform flow areas throughout the body coring, provide exceptional efficiency. Typical loop pressure drop (open center spool) is a low 98 psi at 8 U.S. gpm (7 bar at 30 L/min) nominal flow ( P loop = P A + B T). 6500 Series Explosion Proof 6800 Series Hydraulic Piloted 6900 Series Air Piloted 6500 Series Double Solenoid SMOOTH, RELIABLE SHIFTING A four-land spool design assures exceptionally smooth spool travel. Additional outboard lands provide greater support, eliminating spool imbalance. Balancing grooves provide precise centering, reducing silt buildup and potential spool sticking. HIGH PRESSURE TANK PORT High pressure tank port capability provides the highest T port rating available. This option ( HPT ) is ideal for higher pressure series circuits. RELIABLE VALVE SEALING Tapered o-ring counterbores reduce leakage, by assuring seal retention in high flow or rapid cycling operation. High-torque mounting prevents weepage between sections when using sandwich accessory valves. 1000 2000 3000 DC AC 4000 PRESSURE PORT VALVE BODY Close tolerances assure accurate land sequencing and low leakage. Spools are interchangeable to meet changing requirements. LOW POWER REQUIREMENTS On solenoid models, efficient low power requirements reduce energy consumption. Holding power requirements are only 20 Watts for 115 Volt A.C. or 28 Watts for 12 or 24 Volt D.C. solenoids. 0 5000 PSI HIGH PRESSURE SOLENOID TUBES High pressure solenoid tubes (HPT option) make the D03 ideal for use in higher pressure series circuits. MOUNTING SURFACE O-RING Potential leakage is reduced by tapered o-ring counterbores which assure seal retention in high flow applications. 2
SPECIFICATIONS General For a description of spools,operator functions, electrical options and operating recommendations, refer to dynexdcvoperating.pdf. Mounting Subplate, N.F.P.A. D03 (CETOP 3) pattern Operator Options 6100 Series:Manual Lever; 6500 Series: Direct Solenoid; 6800 Series: Hydraulic Piloted; 6900 Series: Air Piloted Rated Flow Nominal: 8 U.S. gpm (30 L/min); Maximum: 15 U.S. gpm (57 L/min) Maximum flow for models using a Type 011 spool is 9 U.S. gpm (34 L/min) for solenoid models and 10 U.S. gpm (38 L/min) for air and hydraulic pilot operated model. See flow capacity curves on page 4. Rated Pressure 5000 psi (350 bar) Tank Port Pressure (Maximum) Standard: 1500 psi (105 bar); High Pressure Option ( HPT ): A.C., 2300 psi (160 bar); D.C., 3000 psi (210 bar) Response Time (Full Stroke) Solenoid Energized: A.C., 12 ms; D.C., 20 ms Spring Returned: A.C., 15 ms; D.C., 20 ms Solenoids Models are available with A.C. or D.C. solenoids. The table above shows electrical specifications for these valves. ELECTRICAL DATA Solenoid Code ➀ Input Voltage (Volts) Frequency (Hz) Inrush Current (Amps) Holding Current (Amps) Holding Power (Watts) 24/DF 24 A.C. 50 9.50 2.60 27 1.67 (Dual Frequency) 24 A.C. 60 8.60 22 1.67 115/DF 110 A.C. 50 1.65.47 20 40.00 (Dual Frequency) 115 A.C. 60 1.55.40 20 44.00 230/DF 220 A.C. 50.86.22 20 150.00 (Dual Frequency) 230 A.C. 60.80.18 20 150.00 460/DF 440 A.C. 50.40.13 23 600.00 (Dual Frequency) 460 A.C. 60.41.10 21 600.00 12 VDC 12 D.C. 28 5.10 24 VDC 24 D.C. 28 20.60 12VDC EPW 12 D.C. 33 4.36 24VDC EPW 24 D.C. 33 17.50 110/50 EPW 110 A.C. 50 1.86.54 23 35.20 115/60 EPW 115 A.C. 60 1.90.50 23 33.50 ➀ Ordering Codes shown are for standard wire leads with wiring box. Plug-In-Terminal solenoids (Hirschmann GDM 209) are also available; see Typical Model Code on page 17. Electrical Connections Standard Wiring Box with leads; Optional Terminal Strip, Cable Grip or Pin Connector (N.F.P.A. standard T3.5-29-1980; A.N.S.I. standard B93,55M-1981); Optional Plug-In-Terminal Solenoids fit DIN Connector Standard 4365 (Hirschmann GDM 209) Explosion Proof Option ( EPW ) Solenoids with special enclosures are approved by UL and CSA for use in hazardous locations. Available with A.C. or D.C. solenoids. Coil Resistance (Ohms ± 10%) UL Classification: Class I, Group C,D; Class II, Group E,F,G CSA/UL Recognized ( C Option) Solenoid coils are printed with the symbol: C (CSA and UL Recognized) Available with 115/DF coils only. For other voltages, contact the Dynex sales department. MANUAL OPERATED MODELS Lever operated models offer handle position flexibility with four positions on either port A end or port B end of valve. In-the-field changes are easy, by removing the bracket assembly and rotating the handle to the desired position. To specify position, see Typical Model Code on page 8 and refer to the drawing at right. A9 or B9 A6 or B6 A12 or B12 A3 or B3 Handle Position Viewed from Port A or Port B End of Valve 3
Typical Valve Performance SOLENOID MODELS The flow capacity curves show typical performance for each spool type. The letters in the Flow Curve Reference table identify the appropriate curve. LEVER OPERATED MODELS Most manual models are rated for 15 U.S. gpm (57 L/min) maximum. The exception is model 613011-D03 which is rated for 13 U.S. gpm (49 L/min) maximum. This model has a Code 3 internal operator (two position, detented operation) with Type 011 spool (tandem center). PILOT OPERATED MODELS The maximum flow for pilot operated models is dependent on pilot pressure. Generally, the maximum flow for most pilot operated models is 15 U.S. gpm (57 L/min). When using a Type 011 spool (tandem center, open crossover), the maximum flow rating is 10 U.S. gpm (38 L/min). Minimum Pilot Pressure The table shows the minimum pressure required to shift the spool, for various flow capacities. These values are based on zero tank pressure. As back pressure increases above zero, the minimum pilot pressure must be increased equally. Maximum Pilot Pressure Hydraulic Piloted, 3000 psi (210 bar); Air Piloted, 200 psi (14 bar) Volume Maximum required to shift spool full stroke: Hydraulic, 0.014 in 3 (0,23 cm 3 ); Air, 0.220 in 3 (3,61 cm 3 ) FLOW CAPACITY PRESSURE BAR 350 300 250 200 150 100 50 0 PSI 5000 4000 3000 2000 1000 U.S. GPM L/MIN. 2 4 6 8 10 12 14 16 10 FLOW CURVE REFERENCE A 20 B C 30 FLOW D E F 40 H J K G Solenoid Spool Type Type 0 1 3 4 011 2 2R 32 32R 36 03 A.C. A A H A C E E J J B B D.C. and EPW A A A A D K K F F G A MINIMUM PILOT PRESSURE Series Spool Type 5 U.S. gpm (19 L/min) Pilot Pressure At: 8 U.S. gpm (30 L/min) 0 130 9,0 165 11,4 200 13,8 1 150 10,3 165 11,4 420 29,0 3 145 10,0 165 11,4 180 12,4 6800 Series 4 130 9,0 165 11,4 200 13,8 Hydraulic 011 190 13,1 275 19,0 Piloted 2 or 2R 190 13,1 275 19,0 32 or 32R 150 10,3 200 13,8 36 150 10,3 200 13,8 350 24,1 03 130 9,0 165 11,4 200 13,8 0 25 1,7 28 1,9 33 2,3 1 21 1,4 22 1,5 24 1,7 3 25 1,7 28 1,9 34 2,3 6900 Series 4 25 1,7 28 1,9 33 2,3 Air 011 23 1,6 40 2,8 Piloted 2 or 2R 23 1,6 40 2,8 32 or 32R 25 1,7 30 2,1 36 25 1,7 28 1,9 34 2,3 03 25 1,7 28 1,9 33 2,3 50 60 15 U.S. gpm (57 L/min) psi bar psi bar psi bar 4
VALVE EFFICIENCY D03 valves provide exceptionally low pressure drop, as shown in the performance curves. Large internal flow paths, with tank return pressure boost, increase available shifting forces for dependable high flow operation. DETERMINING PRESSURE DROP The curves show resistance to flow for various spool types. The table identifies the proper pressure drop curve for each spool and flow path. AN EXAMPLE In the table under spool Type 1, curve C is called out to determine the pressure drop for P A. Looking at the curves, C indicates a drop of about 55 psi at 8 U.S. gpm (3,8 bar at 30 L/min). To determine total loop drop, the individual pressure drops for P A and B T (or P B and A T) must be added. For example, curve F is used for the return flow B T for spool Type 1. Curve F indicates a pressure drop of 35 psi at 8 U.S. gpm (2,4 bar at 30 L/min). Adding the individual pressure drops results in a loop drop through the valve in both directions of 55 + 35 = 90 psi (3,8 + 2,4 = 6,2 bar). PRESSURE DROP ( P) PRESSURE BAR 16 14 12 10 8 6 4 2 0 PSI 225 200 175 150 125 100 75 50 25 U.S. GPM L/MIN. 2 4 6 8 10 12 14 16 10 FLOW CURVE REFERENCE 20 30 FLOW 40 A 50 B C D Flow Spool Type Path 0 1 3 4 011 2 2R 32 32R 36 03 P C B C C C C B B B B P B B C B C C C C B B B B A T E F F E C C C E F G B T E F F E C C C F E G P T D A A A 60 E F G Installation and Dimensions GENERAL VALVE MOUNTING The mounting surface drawing shows the minimum flush or raised surface required for the N.F.P.A. D03 (CETOP 3) pattern. Mounting face must be flat within 0.0004 inch/4.0 inches (0,010 mm/102 mm) with a surface finish of 32 microinch(0,80 µm) AA. Port o-rings are included with all valves. Mounting bolts must be ordered separately; 10-24 U.N.C. Threaded x 0.75 inch (19 mm), Grade 8 or better; four required. Recommended mounting torque is 65 lb in (7,3 N m) maximum..16 (4,1),.16 (4,1) DEEP MINIMUM HOLE 32 (0,80).0004/4.0 (0,010/102) 1.70 (43,2) 0 (6,35), 4 PORTS B 1.594 (40,49) 2.00 (50,8) P T A.50 (12,7).85 (21,6) 1.19 (30,2).19 (4,8) 1.02.20 (25,9) (5,1).61 (15,5).030 (0,76) 1.220 (30,99) 10 #10-24 U.N.C. 2B THREADED.37 (9,4) DEEP, 4 MOUNTING HOLES Minimum Mounting Surface, N.F.P.A. D03 (CETOP 3) Pattern 5
SOLENOID MODEL DIMENSIONS Refer to the basic installation drawing for typical dimensions common to all D03 valves. Dimensions are shown for both A.C. and D.C. solenoids; D.C. configuration shown printed in gray. Single Solenoid: A.C., 3.4 lb (1,5 kg); D.C., 3.9 lb (1,8 kg) Double Solenoid: A.C., 4.0 lb (1,8 kg); D.C., 5.3 lb (2,4 kg) MANUAL ACTUATOR PIN 10 2.74 (69,6).38 (9,7).37 (9,4) 2.30 (58,4) D.C. 3.73 (94,7) CLEARANCE TO REMOVE COIL 1.68 (42,7) A.C. #10-24 U.N.C. THREADED x.75 (19,0) LONG MOUNTING BOLTS, 4 REQUIRED; TORQUE: 65 LB IN ( 7,3 N M) SOLENOID A FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; SOLENOID B FOR TYPE 011, 2, 2R SPOOLS 1 (47,8).94 (23,9) 1.59 (40,4).13 (3,3) 5.00 (127,0) (23,4) 8.54 A.C. SOLENOID (216,9) 9.77 D.C. SOLENOID (248,2) 1/2-14 N.P.T. STANDARD ELECTRIC ENTRY, 1 EACH SIDE.125 (3,18) 2.51 (63,8) A.C. SOLENOID B FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; SOLENOID A FOR TYPE 011, 2, 2R SPOOLS 3.12 (79,2) D.C. 6500 Series, Double Solenoid Models SOLENOID A FOR TYPE 0, 1, 3, 4 03, 32, 32R, 36 SPOOLS; SOLENOID B FOR 3.73 (94,7) 1/2 14 N.P.T. STANDARD ELECTRIC ENTRY 1 EACH END REMOVE PLUG, 3/8 INCH INTERNAL HEX, FOR ACCESS TO THIS END 3.73 (94,7) SOLENOID B FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; SOLENOID A FOR 6.78 A.C. SOLENOID (172,2) 7.39 D.C. SOLENOID (187,7).31 (7,9).31 (7,9) 6.78 A.C. SOLENOID (172,2) 7.39 D.C. SOLENOID (187,7) 6500 Series, Single Solenoid Models EXPLOSION PROOF SOLENOIDS Solenoids with special enclosures are approved by UL and CSA for use in hazardous locations. Overall length of single solenoid models (not shown) is 8.23 inches (209,9 mm). Note that spacer plate, part number 10591320, is required when valves are mounted on manifolds, side outlet subplates or when used as a pilot valve. Valves can be mounted without removing nameplate. Openings in nameplate provide access to mounting holes in valve body. Single Solenoid: 8.3 lb (3,8 kg); Double Solenoid: 14.0 lb (6,4 kg) 45 1/2-14 N.P.T. STANDARD ELECTRIC ENTRY, 360 ROTATABLE WITH BOTTOM OUTLET SUBPLATE 2 (73.2) 1.13 (28,7).37 (9,4) 10 1.69 (42,9) CLEARANCE TO REMOVE COIL 3.43 (87,1) SOLENOID POSITION LIMIT WITH SIDE OUTLET SUBPLATE MANUAL ACTUATOR PIN 3.72 (94,5) SOLENOID A FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS SPACER NO. 10591320 SOLENOID B FOR TYPE 011, 2, 2R SPOOLS 1.63 (41,4).13 (3,3) #10-20 U.N.C. THREADED x 1.50 (38,1) LONG MOUNTING BOLTS, 4 REQUIRED, TORQUE: 65 LB IN (7,3 N M) GROUNDWIRE (2) TYPICAL #18 AWG (GREEN INSULATION) APPROXIMATELY 18 (457) LONG NOTE: KEEP AIR GAP BETWEEN SOLENOID AND VALVE BODY CLEAN 1.59 (40,4) 12.43 (315,7) 6500 Series, Double EPW Solenoid Models LEADWIRES (4) TYPICAL #18 AWG, APPROXIMATELY 18 (457) LONG SOLENOID B FOR TYPE 0, 1, 3, 4, 03, 32, 32R 36 SPOOLS SOLENOID A FOR TYPE 011, 2, 2R SPOOLS.74 (18,8).125 (3,18) (23,4) 4.45 (113,0) 6
MANUAL OPERATED MODELS Manual models are lever actuated, with handle positioned in a choice of four positions on either port A or port B end of valve. Refer to drawing on page 3 and Typical Model Code on page 8. Valves can be mounted without removing nameplate. Openings in nameplate provide access to mounting holes in valve body. 3.2 lb (1,5 kg) HANDLE POSITION FOR O A FOR TYPE 0, 1, 3, 4, 03, 32 32R, 36 SPOOLS; O B FOR.125 (3,18) HANDLE POSITION FOR O B FOR TYPE 0, 1, 3, 4 03, 32, 32R, 36 SPOOLS; O A FOR TYPE 011, 2, 2R SPOOLS 4.03 (102,4) 1.594 (40,49) 5.21 (132,3) 14.5 5.83 WITH HANDLE OFFSET (148,1) 14.5 (23,4).609 (15,47) HANDLE POSITION FOR O B FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; O A FOR 2.09 (53,1).38 (9,7).37 10 (9,4).625 (15,88).94 (23,9) 1.44 (36,6) #10-24 U.N.C. THREADED x.75 (19,0) LONG MOUNTING BOLTS, 4 REQUIRED; TORQUE: 65 LB IN ( 7,3 N M) 5.45 (138,4) 6100 Series, Manual Lever Operated HYDRAULIC PILOTED MODELS Single and double actuator models are available. Overall length of single configuration (not shown) is 5 inches (133,4 mm). Valves can be mounted without removing nameplate. Openings in nameplate provide access to mounting holes in valve body. Refer to page 3 for required shifting pressure and volume. Single Actuator: 2.5 lb (1,1 kg); Double Actuator: 2.8 lb (1,3 kg) PILOT A FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36, SPOOLS; PILOT B FOR HEX #10-24 U.N.C. THREADED x.75 (19,0) LONG MOUNTING BOLTS, 4 REQUIRED, TORQUE: 65 LB IN (7,3 N M) 6.46 (164,1) (23,4 1.47 (37,3).13 (3,3).125 (3,18) 1.59 (40,4) PILOT PORT (2) NO. 4 S.A.E..94 (23,9) 2.11 (53,6) 6800 Series, Double Hydraulic Piloted Models PILOT B FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36, SPOOLS; PILOT A FOR.37 (9,4) 10.38 (9,7) AIR PILOTED MODELS Single and double actuator models are available. Overall length of single configuration (not shown) is 5.56 inches (141,2 mm). Valves can be mounted without removing nameplate. Openings in nameplate provide access to mounting holes in valve body. Refer to page 3 for required shifting pressure and volume. Single Actuator: 2.3 lb (1,0 kg); Double Actuator: 2.5 lb (1,1 kg) PILOT A FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; PILOT B FOR TYPE 011, 2, 2R SPOOLS 1 (31,8) HEX.13 (3,3) #10-24 U.N.C. THREADED x.75 (19,0) LONG MOUNTING BOLTS, 4 REQUIRED, TORQUE: 65 LB IN (7,3 N M) 7.09 (180,1) 1.59 (40,4) 1.78 (45,2).125 (3,18) (23,4) 2.11 (53,6) 6900 Series, Double Air Piloted Models PILOT B FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS; PILOT A FOR TYPE 011, 2, 2R SPOOLS PILOT PORT (2) 1/8-27 N.P.T..94 (23,9).38.37 (9,4) 10 (9,7) 7
Typical Model Code 6 5 4 0 D03 115/DF R SL 1 0 Valve Type 6 Subplate Mounted Directional Control D03 Valve Size 8 U.S. gpm (30 L/min) Nominal Flow, N.F.P.A. D03 (CETOP 3) Pattern Reverse Flow Operator (Code 4 and 6 Only) R Code 4: Two Position; Spring Centered, Actuator Offset (Reverse Flow) Code 6: Two Position; Spring Offset (Reverse Flow), Actuator Centered Design Number Modification Number Actuator 1 Manual Lever 5 Solenoid Operated 8 Hydraulic Piloted 9 Air Piloted Internal Operator 1 Two Position; Spring Offset (P B), Actuator Offset (P A) 2 Two Position; Spring Offset (P A), Actuator Offset (P B) 3 Two Position; Actuator Offset, Detented for Non-Manual Actuators ➀ Three Position; Detented for Manual Lever 4 Two Position; Spring Centered, Actuator Offset ➁ 5 Three Position; Spring Centered, Actuator Offset 6 Two Position; Spring Offset, Actuator Centered ➁ 7 Manual Lever Only; Two Position, Detented ➀ Only available with Type 0, Type 1 and Type 03 spools. ➁ Not available with Manual Lever Operated valves. Spools 0 2 ➀ 1 2R ➀ 3 ➀ 32 ➀ A12 A9 A6 A3 B12 B9 B6 B3 Lever Position (Manual Models Only) 12 o clock position, on port A end of valve 9 o clock position, on port A end of valve 6 o clock position, on port A end of valve 3 o clock position, on port A end of valve 12 o clock position, on port B end of valve 9 o clock position, on port B end of valve 6 o clock position, on port B end of valve 3 o clock position, on port B end of valve C M T CG SL HPT Options (Solenoid Models Only) CSA and UL Recognized Coils (Etched with Symbol) ➀ Hand Actuated Manual Override ➁ Terminal Strip ➁➂ Cable Grip, for.38 to.44 inch (9,5 to 11,1 mm) O.D. machine tool cable ➁➂ Solenoid Lights (Available 115/DF A.C. Only) ➁➂ High Pressure Tank Port 2300 psi (160 bar) maximum A.C. models 3000 psi (210 bar) maximum D.C. models BH3A 3-pin Connector (N.F.P.A. standard T9-1980), for single solenoid models, on port A end of valve ➁➂➃ BH3B 3-pin Connector, for single solenoid models, on port B end of valve ➁➂➃ BH5A 5-pin Connector, for single or double solenoid models, on port A end of valve ➁➂➃ BH5B 5-pin Connector, for single or double solenoid models, on port B end of valve ➁➂➃ ➀ Available with 115/DF solenoids only. For other voltages, consult the Dynex sales department ➁ Option not available with EPW solenoid models. ➂ Option not available with Plug-In-Terminal solenoid models. ➃ N.F.P.A. standard T9-1980; A.N.S.I. standard B93.55M-1981. 4 ➀ 32R ➀ 011 ➀➁ 36 ➀ ➀ Not available with Type 3 Internal Operators (except manual lever models). ➁ Open crossover 03 STANDARD SOLENOIDS: 24/DF Dual Frequency, 24/60, 24/50 115/DF Dual Frequency, 115/60, 110/50 230/DF Dual Frequency, 230/60, 220/50 460/DF Dual Frequency, 460/60, 440/50 12VDC Direct Current, 12 Volts 24VDC Direct Current, 24 Volts 12VDC EPW Explosion Proof Solenoids 24VDC EPW Explosion Proof Solenoids 115/60 EPW Explosion Proof Solenoids 110/50 EPW Explosion Proof Solenoids 220/50 EPW Explosion Proof Solenoids Electrical Solenoid Options PLUG-IN TERMINAL SOLENOIDS: ➀ 115/HAC Dual Frequency, 115/60, 110/50 230/HAC Dual Frequency, 230/60, 220/50 12/HDC Direct Current, 12 Volts 24/HDC Direct Current, 24 Volts For Other Voltages, Consult the Dynex Sales Department ➀ Fits DIN Connector Standard 43650 (Hirschmann GDM 209) 8