August 7, 2015 Mr. Stephen Kokenes Phone: 919-380-6636 Nomaco Inc. Fax: 919-269-7936 501 NMC Drive Email: skokenes@nomaco.com Zebulon, NC 27597 Subject: Report of ASTM D545 Testing Project Name: Samples R & N TEC Project No.: TEC 15-1230 TEC Laboratory No.: 15-774 Dear Mr. Kokenes, Testing Engineering and Consulting Services, Inc. (TEC Services) is an AASHTO R18 and Army Corp of Engineers accredited independent laboratory in compliance with ANS/ISO/IEC Standard 17025:2005. TEC Services is pleased to present this report on the testing of the two submitted polypropylene expansion joint filler materials which were received on July 21, 2015. The submitted materials were designated as &. This work was performed in accordance with our Service Agreement (TEC-PRO-15-1230). The test results presented only pertain to the samples tested. The purpose of the testing was to evaluate the performance of the submitted samples in accordance with the applicable sections of ASTM D545-14 Standard Test Methods for Preformed Expansion Joint Fillers for Concrete Construction (Nonextruding and Resilient Types). Test method for determination of asphalt content was not performed based on the composition of the material. Recovery & Compression Five 4 x 4 specimens were tested for recovery and compression in accordance with Section 7.2. Upon determining the initial thickness the specimens were loaded in compression at a rate of 0.05 in./min of crosshead displacement until reaching 50% of the original specimen thickness. The load was recorded and then released and the specimen allowed to recover for a period of 10 minutes before taking final measurements for thickness. Test results are reported in Table 1.
Project: & N ASTM D545 Five 4 x 4 specimens were tested for extrusion in accordance with Section 7.3.4. The specimens were placed in a three sided steel as described in ASTM D545. A steel plate matching the dimensions of the specimen was loaded at a rate of 0.05 in./min until reaching 50% of the original thickness. The maximum movement of the free edge of the test specimen was then measured. Test results are reported in Table 2. Boiling in Hydrochloric Acid One 4 x 4 specimen from each sample type was immersed and boiled in 37% HCL for a duration of 1 hour. The specimens were then removed from solution and observed for any signs of deterioration. No signs of deterioration were observed in either or. A photo of the specimens after immersion is shown in Photo 1. Absorption & Density Three 4 x 4 specimens from each sample type were tested for absorption and density in accordance with Section 7.6 and 7.7. The specimens were weighed and measured prior to being immersed in distilled water at a depth of 1.00 for a period of 24 hrs. The specimens were removed from the water and blotted with a paper towel to a surface dried condition before taking final weights. For density the specimens were air dried and placed in a chamber at 65 ± 1 % RH and 68 ± 6 F until reaching a constant mass. The density was then determined based on the weight and dimensions of the specimens. Test results are reported in Table 3. Expansion in Boiling Water Five 4 x 4 specimens from each sample type were tested for expansion in boiling water. Measurements for initial thickness were taken prior immersion in boiling distilled water for a period of 1 hour. The specimens were removed from solution and allowed to cool for 15 minutes before taking final measurements for thickness. Test results are reported in Table 4. We appreciate the opportunity to provide our services to you on this project. Please do not hesitate to contact us at your convenience if you have any questions about this report or if we may be of further assistance. TESTING, ENGINEERING & CONSULTING SERVICES, INC. James G. McCants III Laboratory Manager, Chemist Shawn P. McCormick Laboratory Principal Attachments: Tables 1-4, Photo 1 Page 2 of 5
Project: & N ASTM D545 Table 1 Recovery & Compression Unit Peak Load Recovery Pressure (lbs) (in) (in) (psi) 1 16.00 0.492 0.392 629 39 79.6% 2 16.00 0.485 0.399 631 39 82.2% 3 16.00 0.484 0.407 641 40 84.1% 4 16.00 0.483 0.397 649 41 82.2% 5 16.00 0.488 0.384 641 40 78.6% Average 40 81.3% Unit Peak Load Recovery Pressure (lbs) (in) (in) (psi) 1 16.00 0.503 0.420 597 37 83.6% 2 16.00 0.518 0.433 587 37 83.5% 3 16.00 0.503 0.426 588 37 84.6% 4 16.00 0.498 0.419 585 37 84.1% 5 16.00 0.502 0.425 582 36 84.7% Average 37 84.1% Table 2 50% Compressio Measuremen Measuremen (in) n t t 1 16.00 0.4855 0.2428 4.3040 4.3235 0.019 2 16.00 0.4675 0.2338 4.3090 4.3280 0.019 3 16.00 0.4845 0.2423 4.4160 4.4375 0.021 4 16.00 0.4755 0.2378 4.3160 4.3275 0.011 5 16.00 0.4830 0.2415 4.3060 4.3280 0.022 Average 0.019 ID Area (in 2 ) 50% Compressio Measuremen Measuremen (in) n t t 1 16.00 0.5035 0.2518 4.3370 4.3650 0.028 2 16.00 0.5045 0.2523 4.4405 4.4860 0.045 3 16.00 0.5085 0.2543 4.3955 4.4275 0.032 4 16.00 0.5000 0.2500 4.3560 4.3925 0.037 5 16.00 0.5020 0.2510 4.3670 4.3990 0.032 Average 0.035 Page 3 of 5
Project: & N ASTM D545 Table 3 Absorption & Density ID (g) Absorption by Volume Density (pcf) 1 0.4050 7.9498 8.6545 0.7047 0.6641 4.672 2 0.4168 7.9204 8.6810 0.7606 0.6966 4.523 3 0.4065 8.0392 8.4657 0.4265 0.4005 4.707 ID Average 0.587 4.634 (g) Absorption by Volume Density (pcf) 1 0.4305 8.0782 9.0756 0.9974 0.8843 4.466 2 0.4263 8.0025 9.0200 1.0175 0.9111 4.468 3 0.4415 7.9644 9.0930 1.1286 0.9757 4.293 Average 0.924 4.409 Sample I.D. Table 4 Expansion in Boiling Water % Expansion 1 0.488 0.494 0.006 101.23 2 0.490 0.496 0.006 101.22 3 0.480 0.494 0.014 102.92 4 0.475 0.486 0.011 102.32 5 0.488 0.492 0.005 100.92 Sample I.D. Average 101.72 % Expansion 1 0.520 0.521 0.001 100.19 2 0.513 0.517 0.004 100.78 3 0.508 0.515 0.007 101.38 4 0.503 0.504 0.001 100.20 5 0.502 0.503 0.001 100.20 Average 0.512 0.003 100.64 Page 4 of 5
Project: & N ASTM D545 Photo 1 Specimens after Boiling in 37% HCL Page 5 of 5