Chief EZLiner 5 Series Models Included: EZ Liner 5 Basic EZ Liner 5 Classic EZ Liner 5 Extra EZ Liner 5 Extra (Wide Deck) R 999 Chief Automotive Systems, Inc.
CHIEF S LIMITED ONE-YEAR WARRANTY & LIABILITY Chief Automotive Systems, Inc. warrants for one year from date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief s obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repair or repairs made or attempted by others. CHIEF AUTOMOTIVE SYSTEMS, INC. DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE. Returned merchandise requires a RETURNED GOODS AUTHO- RIZATION NUMBER on the package. Authorization numbers can be obtained by calling or writing the Customer Service Department, Chief Automotive Systems, Inc. No returned merchandise will be accepted without an authorization number. All returned merchandise must be shipped freight prepaid (and may be subject to a 5 percent handling and restocking charge) to: Chief Automotive Systems, Inc. Attn: Returned Goods Dept. Your Authorized 94 E. Fourth St. or Chief Automotive Systems, Inc. P.O. Box 36 Representative Grand Island, Ne. 60 30-34-9747
Parts Information To order replacement parts for a Chief EZ Liner 5 machine contact Chief Automotive Systems, Inc. 00-445-96. (If outside the United States, contact nearest Chief Automotive Systems, Inc. representative.) The numbers and drawings in this manual represent those parts that an owner might install. For part numbers not listed, contact Chief Automotive Systems, Inc. When contacting Chief Automotive Systems, Inc. by telephone or mail, provide the following information: name, name of shop, shop telephone number, and shop address. Additional information needed when ordering: description of part(s) and part number(s). NOTE: Chief reserves the right to alter product specifications and/or package components without notice.! CAUTION: Always use Chief authorized parts (or equivalent) with the EZ Liner 5 system. If replacing electrical and hydraulic components, bolts/fasteners and/or chain, make certain the parts meet the following standards (minimum requirements). Electrical Components All electrical components must be replaced with Chief authorized parts or their equivalent and be UL approved. The three-wire power cord and the four-wire remote control switch cord must be gauge minimum in lengths equal to factory installed cords. Hydraulic Hoses All hydraulic components must be replaced with Chief authorized parts or their equivalent. The two-wire braid /4 inch (6.3mm) inner diameter hydraulic hoses must have a minimum burst pressure of 0,000 psi (400 bar) and a minimum working pressure of 5,000 psi (350 bar) (as per SAE Standard 00 RA). They must be in lengths equal to factory installed hoses. Bolts/Fasteners All bolts and fasteners must be replaced with Chief authorized parts or their equivalent and must not be less than Grade 5 (Class.). Any bolt used in a pulling clamp that is frequently tightened must be a Grade (Class 0.9). All bolt lengths and diameters must be equal to those installed at the factory. Chain All EZ Liner 5 tower and accessory chains must be replaced with Chief authorized chain or an equivalent. Both tower and accessory chain must be NACM Grade 0 3/ inch (0mm) alloy chain, proof tested to 0,000 pounds (90kN) and have a workload of 0,000 pounds (45kN). It must be in a length and size equal to factory installed chain. Labels CAUTION, WARNING and OTHER Labels - Replacement labels are available and some labels are also available in some foreign languages. To order, contact Chief Automotive Systems, Inc. 00-445-96.
EZ 5 / EZ Classic 5 / EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To Illustrations On Page 3 REF. PART NO. DESCRIPTION 6557 Tower Lock Pin, inch 6559 Tower Lock Pin, 3/4 inch * 69705 Inset Lock Pin (Dowel Pin) 6075 Anti-Skid Tape 3 69040 Adjustable Bolt/Plate Ass y, EZ 5/EZ Classic 5 4 697706 Tower Decal, EZ 5 5 6970 Tape, Wide, White 6 69753 Loading Ramp, EZ 5 6 69767 Loading Ramp, EZ Classic 5 7 64903 Loading Ramp, EZ Extra 5 7 65070 Loading Ramp, EZ Extra 5 (Wide Deck) 69094 Crossmember Decal, CAUTION 9 693337 Tower Decal, WARNING 0 679 Tower Decal, CAUTION 70075 Universal Anchoring Stand () * 70076 Universal Anchoring Stand (Set of 4) 69709 Stiff Leg Adjustment Screw Assembly, EZ 5/EZ Classic 5 3 6050 Switch Assembly 4 6970 Front Leg Extension, EZ 5/EZ Classic 5 5 697700 Decal, Arrows, Side Channel 6 697707 Decal, Chief, Side Channel 7 690646 Moveable Crossmember Assembly 693433 Anti-Skid Tape, 6 x 9 69345 Anti-Skid Tape, 9 x 0 690793 Collar Assembly 609 Collar Locking Knob 6506 Chain, 3/ x With/Hook 3 6906 Tower Head 4 649399 Leveling Screw, 3/4-0, EZ Extra 5 5 6996 Nut, Jam, 3/4-0, EZ Extra 5 6 6490 Pressure Gauge 7 6336 Crossmember Lock * 697039 Owners Manual, EZ 5 64954 Pump Cabinet Assembly, EZ Extra 5 650344 0v Pump Cabinet Assembly, EZ Extra 5 Machines 650345 5v Pump Cabinet Assembly, EZ Extra 5 Machines 650346 0v CE Pump Cabinet Assembly, EZ Extra 5 Machines * 6976 Tower Tie Bolt Assembly, 3/4 inch * 69744 Tower Tie Bolt Assembly, 5/ inch * (Not Shown In Illustrations)
EZ 5 / EZ Classic 5 Refer To Parts List On Page 3 6 7 0, 9 5 9 0 3 5 6 4 4 EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer to parts list on page 3 0 9 7 7 9,0 6 3 5 5 6 4 7 4,5 3
Hydraulic Pump Assembly Components Refer To Illustrations On Page 5 REF. PART NO. QTY. DESCRIPTION 69 Cord and Switch Assembly, mini-line, EZ 5/EZ Classic 5, 5V/0V EZ 5 / EZ Classic 5 Pumps 69334 Pump, EZ II, Eurp, OTC, 653-50-0 3 697650 Pump, EZ 5, / HP, 5000 PSI, 5V 4 69335 Pump, PP95-36, HP, 4000 RPM, 0V EZ Extra 5 / EZ Extra 5 (Wide Deck) Pumps 5 6057 Pump Assembly, 0V, 50 Hz, 6660-50 6 60543 Pump Assembly, 5 V, 60Hz, OTC 6660-5 7 64930 Pump, EZ Extra 5, 0V, CE Approved 60550 Filter Nipple w/orifice 9 09007 Elbow, 90 Degrees, 3/ F x 3/ F 0 6056 Swivel Coupler 694049 Plug, 0V, EZ 5/EZ Classic 5 69707 Pump Strap, 0 V, EZ 5/EZ Classic 5 * 704075 Screw, /4-0 x 3/4 HWH w/slot 3 69300 3 Spade Terminal, 6-4 Wire, No. 6, 5V, EZ Extra 5 Machines 4 6050 Switch, Square D 5 6970 Strain Relief Connector 6 604939 Quick Coupler, Female End, * 695 Decal, Oil Reservoir * 6970 Pump Cover, 0V, EZ 5/EZ Classic 5 * 6495 Pump Cover, 5V, EZ 5/EZ Classic 5 * 650333 Door, EZ Extra 5 Cabinet * 65033 Pump Mount, EZ Extra 5 Cabinet * 650335 Pump Cabinet Assembly * 6576 Rubber Grommet, inch I.D., EZ 5 / E Classic 5 * 6503 Rubber Grommet, /4 inch I.D., EZ Extra 5 Machines * 65775 Cord Hanger, Cabinet, EZ Extra 5 Machines * 704075 /4-0 x 3/4 HWH Self-Tap Screw 7 60504 Solenoid 6057 Solenoid Linkage Base 9 60560 Valve Block, O.T.C. 4
EZ 5 / EZ Classic 5 Hydraulic Pump See Parts List Previous Page,3,4 7 9 9 0 EZ Extra / EZ Extra 5 (Wide Deck) Hydraulic Pump See Parts List Previous Page 3 5,6,7 7 9 9 6 5 4 NOTES:. Apply item I to front of pump reservoir.. Use thread sealant tape on all connections. 5
Hydraulic Hose Connections (EZ 5 / EZ Classic 5) NOTES:. Use thread sealant on all threads.. Some parts are not shown on both views for more detail clarity. 5 4 7 REF. PART NO. QTY. DESCRIPTION 69360 6 Hollow Hex Plug, 3/ NPT 60546 3 Elbow, 90 Degrees, Female x Male NPT 3 65703 Hose, 30 x 3/ NPT Couplings 4 69705 Hose Block - Angle Assembly 5 60564 Coupler, Swivel w/orifice, S 6 605 Hose, 45 x 3/ NPT Couplings 7 64900 Portable Gauge Assembly 60300 Auxiliary Line Assembly 9 600 Valve Tower, 3/ 90 Degrees 0 6570 Hose, 4 x 3/ NPT Couplings 60974 Hose, 76 x 3/ NPT Couplings 657344 Hose Block, 5-H 3 6930 Fitting, 3/ M x 3/ Swivel F, NPT 4 649075 Hose, 0 x 3/ NPT M x 3/ Swivel M NOTES:. Use thread sealant on all threads.. Some parts are not shown on bothviews for more clarity. 9 5 6 0 3 3 3 6
Hydraulic Hose Connections (EZ Liner Extra 5) Refer Also To Illustration On Page REF. PART NO. QTY. DESCRIPTION 69360 5 Hollow Hex Plug, 3/ NPT 64975 3 Hose Block, EZ 5 Extra 3 649075 Hose, 4 x 3/ Male x 3/ Swivel Male 4 60546 9 Elbow, 90 Degree, Female x Male NPT 5 649 Hose, 0 x 3/ NPT Couplings 6 649 Street Tee, TMKNS No. 560-6 7 6496 Hose, / x 3/ Male x 3/ Swivel Male 64900 Portable Gauge Assembly 9 606 Hose, 90 x 3/ NPT Couplings 0 6056 5 Swivel Coupler 60974 Hose, 76 x 3/ NPT Couplings 60407 3 Quick Coupler, Male End 3 6494 Male Pipe Tee, TMKNS No. 5600-6 4 604576 Nipple, Connector, Male, 3/ 5 600 Valve, Tower, 3/, 90 Degree Elbow 6 6500 Hose, 49 x 3/ NPT Couplings 7 649 Elbow, 90 Degrees, Female x Male, With/Orfice 649074 Corrugated Loom, Black, Inch Large 4 7 4 6 5 0 (See Overview - page.) Swivel End 7
CHIEF EZ LINER SERIES Hydraulic Hose Connections (EZ Liner Extra 5) Refer To List of Components On Page 7 4 4 5 3 Ram(6490) 4 0 0 9 6 0 7 Connect to pump 4 Add-on front tower (4 hose, 657) 4 FRONT CROSSMEMBER Swivel End 3 4 Add-on rear towers (4 Hose, 657)
Rear Lift And Stop Assembly (EZ 5 / EZ Classic 5) REF. PART NO. QTY. DESCRIPTION 0900 4 Wrought Washer, ZP 77005 Retaining Ring, Bar 3 69703 Pin, Grooved,.00 x 3.30 LG., PL. 4 09094 Wheel, 6 Posi-Trak Lift 5 707479 6 Washer, Thrust Plated 6 77039 3 Pin, Grooved,.00 x 6.3 LG. 7 69775 Lift Cylinder Pivot Assembly BTM. 69799 Jack T Assembly, EZ 5 9 69704 Ram / Ton, 6 Stroke 0 697050 Lift Leg Assembly, Welded 697695 Rear Stop Package 706303 Bolt, /4-0NC x 4 / 3 6943 Nut, /4-0NC, Pl, Whiz Flange Lock,,3 4,5,6,5,6,5,6 7 NOTE: Hydraulic routing to item No. 9 is shown on page 6. 9 0,3 9
Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To Illustrations On Pages - Ref. PART NO. QTY. DESCRIPTION 6490 Porta-frame assembly, EZ Extra 5 Machines 649066 Pin, Grooved, -/4 x 6 9/6 Long 3 649099 0 Nyliner Bearing, /4 4 70747 Washer, /4, Flat, Plated 5 69959 4 Bolt, Hex, 3/4-0 NC x / Long 6 6073 4 Washer, 3/4 x / 7 64903 Pivot Pin Welded Assembly, EZ Extra 5 Machines 649339 Mainframe, Welded, EZ Extra 5 650360 Mainframe, Welded, EZ Extra 5 (Wide Deck) 9 6494 Lift Arm, Rear, Welded, EZ Extra 5 Machines 0 649067 Pin, Grooved, /4 x 5 /6 Long 649 Lift, Arm Front, Welded, EZ Extra 5 Machines 649065 3 Pin, Grooved, /4 x 5 9/6 Long 3 6907 Decal, Serial No., CAS 3 4 6970 35 Tape, inch, White, 3M, 7300 5 6976 Tower Tie Bolt Assembly 6 690646 Portable Crossmember Assembly 7 693433 4 Anti-skid Tape, 5 5/ x 3/4 649399 0 Setscrew, 3/4-0 x /, Oval Point 9 697707 Decal, Chief, Side Channel 0 697700 3 Decal, Arrows, Side Channel 6970 3 Tape, inches, White, 3M, 730 6490 Ram, 5.7 T, 4 / Stroke 3 6497 Jack T, EZ Extra 5 Machines 4 649064 Pin, Grooved, x 5 Long 5 707479 Washer, inch Thrust, Plated 6 77005 Retaining Ring, inch Bar 7 60307 Tube, Jack T 69346 Rtaining Ring, Heavy Duty, /4 9 6493 Ram Assembly, Tower, EZ Extra 5 Machines 30 697706 Decal, Tower Leg, EZ 5 3 649079 5 Snap Bushing, inch Hole 3 690 Bolt, HHCS, 3/4-0 x 3/4 Long 33 6996 Nut, 3/4-0NC Hex, Jam 34 64950 Safety Stop Assembly 35 64944 Bar, 7/ x / Long 36 0064 Bolt, / -3 x, HHCS 37 770073 Bolt, - NC x 3 / Long 3 6954 Nut, - NC, Hex Jam, Plated 39 630643 4 Bolt, /4-0NC x / Long 40 6494 Hose Block Assembly, EZ Extra 5 Machines 4 690 Rubber Grommet 4 64946 Packaged Parts, EZ Extra 5 4 650399 Packaged Parts, EZ Extra 5 (Wide Deck) 43 69 6 Ty-rap Cable Tie, Nylon, Black 0
Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To List Of Components On Page 0 7 3 37,3,33 6 3,4,,, 3, 4,5, 6, 3, 4, 7, 34, 35, 36 3, 3,33 3 0 3 9 30 5 44 4 9
Lift Assembly - EZ Extra 5 / EZ Extra 5 (Wide Deck) Refer To List Of Components - Page 0 Continued From Page 3, 4 7 5, 6 0, 3 9,3
Tower Assembly - EZ 5 Series Machines REF. PART NO. QTY. DESCRIPTION 3354 Retaining Ring, 3 Inch, 500-300 6670 Bearing, Auxiliary Tower 3 67 Washer, Nylatron, 4 OD x 3 ID x / 4 676 Washer, Nylatron, 4 OD x 3 ID x 3/6 5 69704 Cap, Bearing Housing, EZ 5 6 69709 Bolt, CNTRSNK Head, 3/4 x /, 7 6970 Tower Mount Ass y, Single, Front/Rear 69703 Tower Mount Assembly, Rear, Second 9 697454 Clamp, Adhesive Back, rear tower only 0 697706 Decal, Tower Leg, EZ 5 6056 Swivel Coupler 6905 Ram Assembly, (Inside of Tower) 3 6769 Label, CAUTION, 4,000 PSI 4 693337 Label, WARNING, DO NOT 5 69750 Tower Assembly, Welded 6 69705 Dowel Pin, 3/ x / Large 7 69779 Cap, Tower Pin, EZ 5 7704 4 Nut, -NC, Hex, Gr., Plated 9 0044 4 Bolt, A35, T,.00 x 0.50 0 69707 4 Setscrew, /-3NC x, Oval Point 697069 Pivot Pin, Front Crossmember, EZ 5 * 6559 Tower Lock Pin, 3/4 inch * 6557 Tower Lock Pin, inch * 6976 Tower Tie Bolt Assembly, inch * 69744 Tower Tie Bolt Assembly, 5/ inch 09376 Hose Clamp (Bolt On) * (Not Shown In Illustrations) EZ Liner 5 Tower Attachment Tower Mount Crossmember Mount 6 6 7 3 4 3 5 5 6 6 Section B 5 4 3 NOTES: 9 0 NOTE: Mirror On Other Side.,9 End View. Items marked with * are part of 697404.. Center decals visually. 7 0 3 Section A
Moveable Crossmember Assembly 4 5 3 REF. PART NO. QTY. DESCRIPTION 6336 Moveable Crossmember Lock 63 Moveable Crossmember Flipper 3 690646 Moveable Crossmember Assembly 4 69440 Nut, 3/-6 5 696 Bolt, 3/ x 6 x /4 6 69094 Label, CAUTION (Crossmember) 6 4
P.O. Box 36 Grand Island, Nebraska 60-36 Phone: 30/34-9747 Fax: 30/34-966 INTAIRCO S.A.R.L. CA de TREMBLAY CHARLES DE GAULLE, rue Henri FARMAN 9397 TREMBLAY EN FRANCE CEDEX TEL 0 4 5 6 0 FAX 0 4 60 09 Chief reserves the right to alter product spectifications. and/or package components without notice. Form EZ 5 PM (Rev. 7/99) Part No. 63659 999 Chief Automotive Systems, Inc.